E-XTEQ E-VLT User manual

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E-VLT
USER MANUAL
MANUAL / Reference : MAN_E-VLT_EN_V1.0
E-XTEQ provides International engineering / OEM’s worldwide connections / High capacity production.
HIGH-TECH INDUSTRIES: RESEARCH & DEVELOPMENT, ASSEMBLY LINES, WORKSHOPS
E-XTEQ USA T.: [phone] lE-XTEQ EUROPE T.: [phone] lE-XTEQ.COM

2/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Introduction................................................................................................. 3
Safety Guidelines......................................................................................... 4
Maintenance and Storage .................................................................................. 4
Before Use........................................................................................................... 4
Usage Precautions .............................................................................................. 5
Disassembly/Damage/Removal ......................................................................... 5
Cleaning the Product.......................................................................................... 5
Getting Started ........................................................................................... 6
Safety Reminders................................................................................................ 6
Appearance and Dimensions ............................................................................. 6
Presentation ........................................................................................................ 7
Couplers .............................................................................................................. 8
Accessories.......................................................................................................... 8
Initial Setup.................................................................................................. 9
Installation........................................................................................................... 9
Power Cable Connection and Power On........................................................... 9
Preamble............................................................................................................ 10
Keys.....................................................................................................................11
Power up.............................................................................................................11
Optimus ..................................................................................................... 12
Optimus installation.......................................................................................... 12
Using Optimus................................................................................................... 14
Update............................................................................................................... 16
Preparing a program......................................................................................... 18
Preparing a battery group program ................................................................ 18
Selecting a battery to test................................................................................ 19
Starting and stopping cycle ............................................................................. 20
Settings...................................................................................................... 21
Program parameters......................................................................................... 21
Wi-Fi Connection .............................................................................................. 24
Support Information ......................................................................................... 25
Warranty.................................................................................................... 26
Table of Contents
E-XTEQ E-VLT USER MANUAL
REVISION OF THE MANUAL
Due to software updates, your experience of the software interface (including but not limited to software features, user interfaces, and
interaction experiences) may differ from the interface presented in this manual. The software interface is subject to change.
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty
EDITION / REVISION REFERENCE DATE UPDATES PARTS
First edition MAN_EVLT_EXTEQ_EN_V1.0 April 2023 -

3/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Introduction
ABOUT ////////
E-XTEQ is a battery diagnostic tool and equipment manufacturer with a broad spectrum
of knowledge and understanding of battery technology for Industrial, OEM and
Aftermarket Maintenance including EV/HEV applications.
Our mission is to be a passionate global leader of innovative measurement solutions by
providing premium testing equipment and unsurpassed services to our valued customers
and partners.
The E-VLT is a handheld leak detector able to test large volume device like EV battery
housing and cooling
Its ergonomics and its color interface have been specially designed for the after-sales
environment, and will allow the user to master the equipment without any difculties.
The 128 different test programs and 32 batteries sets of programs simplify its use and the
monitoring of the test cycles.
All the tests and results are stored in the device to guarantee a complete traceability
(Serial Number, warranty, etc...).
Different couplers enable the E-VLT to test the housing or the cooling of the Device
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

4/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Safety Guidelines 1/2
MAINTENANCE AND STORAGE ////////
BEFORE USE ////////
Please read the safety guidelines carefully.
This section indicates the areas that need to be protected in order to prevent harm to the
user of this equipment, damage to property and to enable proper use of this product.
Keep this product dry. Do not expose the E-VLT to rain or snow or other moisture.
Stop using and contact technical support if an overheat event occurs, or if corrosion or
deterioration has been identied in the cables or other parts of the product.
Extreme caution: Keep liquids and metallic tools away from the product while
operating.
When operating the equipment make sure the surface is dry and clean to minimize any
risks.
Keep the exterior clean and free of dust.
Do not disassemble or modify the main unit
as it may cause an electrical shortage or re.
To reduce the risk of electrical shortage, unplug the
AC power plug before cleaning and maintenance.
The battery contains chemicals that may generate
explosive gases. Before handling the battery/module,
remove all metal accessories such as rings, bracelets
and necklaces. Short circuit at battery terminals may
cause burns. Do not place batteries/modules near ames or
other heat sources
The battery uid is highly corrosive. If the battery uid
gets on your skin or clothes, immediately wash it with
soap and water. If electrolyte gets in your eyes, immediately ush
with cold water for at least 10 minutes and seek medical attention.
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

5/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Safety Guidelines 2/2
USAGE PRECAUTIONS ////////
DISASSEMBLY/DAMAGE/REMOVAL ////////
CLEANING THE PRODUCT ////////
Read the user manual before using the device.
Keep the test area as clean as possible.
E-XTEQ recommends that the operators who use the devices have training and a level of
qualication that correspond to the job to perform.
The device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground
with a good link to the ground(Power supply plug must be grounded) to protect against
electric hazard or electrocution.
All electrical connections to the device must be equipped with safety systems (fuses,
circuit breakers, etc.) adapted to the needs and in accordance with the applicable
standards and rules.
To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters.
Disconnect the device from the mains before performing any maintenance work.
Shut off the compressed air supply when working on the pneumatic assembly.
Do not open a connected device.
Avoid splashing water on the device.
E-XTEQ is at your disposal for any information concerning the use of the device under
maxi-mum safety conditions.
We draw your attention to the fact that E-XTEQ cannot be held responsible for any
accident related to a misuse of the measuring instrument, the workstation or non-
compliance of the installation with safety rules.
In addition, E-XTEQ declines any responsibility for the calibration or the tting of their
instruments that is not done by E-XTEQ.
E-XTEQ also declines any responsibility for any modication (program, mechanical or
electrical) of the device done without their written consent.
Do not disassemble the product or damage or remove the stickers or labels on the
product. If the product’s case has been disassembled or damaged by the user, all
warranties will be void. Always contact a designated E-XTEQ Service Center for repairs.
Do not insert metallic objects into the unit to avoid electric shock, re, short circuit,
possible leaking of harmful substances and personal injuries. Do not store the product in
a wet or humid place. Always store the product in a dry place.
It is recommended that you clean the product by wiping it gently using a soft cloth.
Do not use water, chemical substances or detergents. They may cause discoloration or
corrosion to the product’s exterior and may cause a re or electric shock.
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

6/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Getting Started 1/3
SAFETY REMINDERS ////////
APPEARANCE AND DIMENSIONS ////////
Please review the safety guidelines in this manual before using the Product for safety
operations.
When unplugging the product, pull on the plug itself rather than the cord to reduce the
risk of damaging the power plug or cord.
The product is designed for indoor use. Use outside in dry weather condition only.
Dimension Details: Weight:
Metrics: 341 x 236 x 197 (mm) Kilogram: 8.5 (kg)
Imperial: 13.43 x 9.29 x 7.76 (inch) Pounds: 18.73 (lbs.)
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

7/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Getting Started 2/3
PRESENTATION ////////
Touchscreen Display
USB Connectors
Part Number / Serial Number
Exhaust Output
Test Part Connector
Calibration Information
Connector for 100 / 240 V AC Power Supply
The user interface is located on the front panel.
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

8/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Getting Started 3/3
ACCESSORIES ////////
Power supply
100 / 240 V AC connector (J7)
The device can be connected to a 100 / 240 V AC power supply (option).
To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters
This connector has a ON/OFF button.
It is mandatory to connect the device with a good link to the ground, to protect
against electric hazard or electrocution
ON/OFF switch
COUPLERS ////////
Different couplers are mandatory to test Housing or cooling system.
They must be connected on the test pipe fast connector.
I ON
0 Off
DIGITAL LINKS ////////
PC USB connectors (on front face)
USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover 1 (see gure).
USB Connectors to PC
USB Connectors to USB key or barcode reader
Rubber cover
Do not use a cable longer than 2 m.
Push the rubber cover 3 slightly forward for an easy access to USB connectors 1
and 2.
Only use this connection for temporary communication.
Connection to a PC cannot be used permanently because the communication can
be disconnected by the PC.
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

9/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Initial Setup 1/3
POWER CABLE CONNECTION AND POWER ON ////////
Connect the power cord to the connector located on the back of the product, then
connect the opposite plug to a standard electrical socket. Switch on the device by
setting the switch to the “I” position.
INSTALLATION ////////
The unit needs to be placed in a clean, dry and ventilated area.
Prepare the battery pack for the relevant test.
Cooling System
Housing
Input power information
Voltage 100 - 240 V
Frequency 50/60 Hz
Consumption 2kW Maximum
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty

10/27
E-VLT User Manual / Ref. MAN_E-VLT_EN_V1.0
Initial Setup 2/3
PREAMBLE ////////
LEAK TEST
The test pressure is applied to the input of
the test part 3.
The measurement is performed by the
pressure sensor 2.
1) Device
2) Pressure sensor
3) Part under test
Desensitized Mode: there is no leak full-scale. The limit is the test Pressure.
PRINCIPE OF CYCLE
The measurement cycle is made of 4 mains phases : ll, stabilization, test, dumping.
0 = Waiting phase
1 = Fill phase
2 = Stabilization phase
3 = Test
4 = Dumping
Table of Content
Introduction
Safety Guidelines
Maintenance and Storage
Before Use
Usage Precautions
Disassembly/Damage/Removal
Cleaning the Product
Getting Started
Safety Reminders
Appearance and Dimensions
Presentation
Couplers
Accessories
Digital Links
Initial Setup
Installation
Power Cable Connection and Power On
Preamble
Keys
Power up
Optimus
Optimus installation
Using Optimus
Update
Preparing a program
Preparing a battery group program
Selecting a battery to test
Starting and stopping cycle
Settings
Program parameters
Wi-Fi Connection
Support Information
Warranty