EASTMAN BLUE JAY-5H Setup guide

EASTMAN®
THE EASTMAN ®
ELECTRIC LIFT
END CUTTER
®
BLUE JAY
Instruction Manual &
Illustrated Parts List
Please read completely before attempting
to operate your BLUE JAY ELECTRIC LIFT.
Patent 5,193,728
779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • [phone] • Fax [phone] or [phone]
Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines
Website: www.EastmanCuts.com
WARNING
This machine is equipped with a very sharp
knife. Keep hands, arms, and hair away from
the knife area at all times.
Misuse of this machine or failure to follow all
safety instructions on this machine and in the
instruction manual may result in serious per-
sonal injuries.
Form CR-50-0433
Standard Configuration shown.

2
EASTMAN
Form CR-50-0433
TABLE OF CONTENTS
Setup & Operation Package .................................. 3
Installation
Table Preparation .................................................. 3
Blue Jay Installation ............................................... 3
Main Drive Module Installation ............................... 3
Stabilizer Channel.................................................. 3
Digital Control Box ................................................. 4
Mast Assembly ...................................................... 4
Blue Jay Cutter ...................................................... 4
Air Line Hook-up .................................................... 4
Familiarization
Control Box ............................................................ 5
Operating Procedure
Operation ............................................................... 6
Operating Adjustments
Power Clamp Pressure .......................................... 6
Track Clamp Pressure ........................................... 6
Cutting Speed ........................................................ 6
Main Drive Belt Adjustment ................................... 6
Cutting Speed ........................................................ 6
Air Regulator Valve ................................................ 7
Maintenance
Knife Motor ............................................................ 7
Air Line Lubricator ................................................. 7
Knife Replacement ................................................ 7
Emery Wheel Adjustment ...................................... 7
Emery Wheel Replacement ................................... 8
Fuse Replacement ................................................ 8
Recommended Maintenance Supplies .................. 8
Servicing ................................................................ 8
Pictorial Index (Blue Jay End Cutter) ................... 9
Main Lift Module .................................................... 10-13
Assist Lift Module .................................................. 14
Pulley & Block Assembly (Long) ............................ 16
Pulley & Block Assembly (Short) ........................... 17
Track and Chute Assembly ................................... 18
Main Drive Assembly ............................................. 20
Digital Control Box ................................................. 22
Mast Assembly ...................................................... 24-26
Pictorial Index (Blue Jay) ..................................... 27
Blue Jay Motor Assembly ...................................... 28-31
Blue Jay Standard Assembly ................................. 32
Sharpener Assembly ............................................. 34
HD Standard Assembly ......................................... 36
Terminal Block & Attachment Plug ........................ 38
Optional: Removable Roller Tube Assembly ......... 39
Control Box, 2006 and prior years ......................... 40
Technical
Electrical Diagram #11-2850-1 & #11-2851-1 ........ 42-43
Electrical Diagram #11-2857 ................................. 44
Electrical Diagram #11-2366 sheet 1 of 4 .............. 45
Electrical Diagram #11-2366 sheet 2 & 3 of 4 ........ 46-47
Electrical Diagram #11-2366 sheet 4 of 4 .............. 48
Electrical Diagram #11-8000V ............................... 49
Pneumatic Diagram #11-2852 ............................... 50
System display Messages and Notes ...................51
Technical Data ............................................. Back Cover
IMPORTANT
The purchaser must instruct all operators on the proper use of this equipment. All standard
industrial safety measures and equipment should be provided to protect the operator.
Operators must be cautioned that improper or careless use of this equipment may cause
personal injury. If you do not have qualified operators to instruct new persons, contact your
EASTMAN sales representative or EASTMAN factory direct.
Electrical connections and servicing to this equipment should be made by a qualified electrician
who is familiar with applicable codes and regulations. Disconnect this equipment from
electrical power source before proceeding with any disassembly for adjustment or repair.
Your Blue Jay End Cutter is designed to raise and lower the track and traverse the Blue Jay
Cutter across the table. Equipment should be set up with a minimum 3 foot (1 meter) clear path
at front and rear of machine. All personnel should be instructed to wear safety glasses and
stand well clear of the Blue Jay when in operation.

3
Form CR-50-0433
INSTALLATION
Table Preparation
The spreading table required to operate your Blue Jay must
be smooth and level. A minimum clearance of 24 inches (61
cm) is required from the table surface to the floor and a
minimum 3 feet (1 m) around the machine. If the Micro Pull
Off is included, install the required track at this time.
Blue Jay Installation
The Blue Jay End Cutter weighs approx. 125 lbs. (56 kg)
assembled. Each section weighs no more than 40 lbs. (19
kg) and can be easily installed.
Place the Track & Chute assembly on the table in the
approximate operating location. Loosen the (4) screws on
the clamping bracket of the Main Lift Module and slide the
module on the Track & Chute adjustment plate. Slide the
module onto the table and secure the two hand clamps.
Install the Assist Lift Module in the same manner. Square
the Track & Chute assembly on the table and tighten the
Track & Chute clamp bracket screws to lock the track in
place. Tighten the Clamp bracket setscrews into the table.
Main Drive Module Installation
Remove the main drive covers. Place the Main Drive
Module on the table in the approximate operating location.
The main drive module adjusts to fit each individual table.
Loosen the four (4) extension tubes and the Safety Flex
Couplings from the drive shafts. Fit the module to the table
and secure the tubes and safety flex couplings. Open the
main and assist lift module covers. Install the drive belts on
the pulleys. Attach the belt tension bars to the lift modules
and set the tension as described on page 6. Secure the
tension bars and hand clamps. Replace covers.
Stabilizer Channel
The Stabilizer Channels are mounted on both sides of the
table. The channels stabilize the lift modules and ensure
straight lifting and clamping. To mount the channels, drill
one hole in each table leg as shown on page 4. Secure each
Stabilizer Channel with hardware provided. Adjust the
Stabilizer Studs on the lift modules to ensure straight lifting
and clamping motion.
The Eastman BLUE JAY END CUTTER is shipped partially
disassembled with all the necessary parts for proper setup
and operation. To get the best performance, familiarize
yourself with all functions and adjustments of this equip-
ment. Before any operation can take place, it is important
that you carefully read and follow the instructions in this
manual in the same sequence in which they are presented.
The following items listed below may be included with your
installation kit or purchased at a later date:
MS: Machine Size in inches
PART No. DESCRIPTION
BLUE JAY-5H BLUE JAY CUTTER
BC-04446-1 Main Lift Module (110V)
BC-04446-2 (220V/1ph)
BC-04446-3 (220V/3ph)
BC-04445 Assist Lift Module
BC-04444-MS Track & Chute Assembly (Plain)
BC-04460-MS Track & Chute Assembly (Notched)
BC-04482-MS Track & Chute Assembly (No-Lift)
BC-04447-MS Main Drive Module (110 Volt)
BC-04448-MS Main Drive Module (220 Volt)
BC-04476-MS Main Drive Module (220 Volt/3 Phase)
11-8000-110 Digital Control Box (110 Volt)
11-8000-220 Digital Control Box (220 Volt)
BC-02475-1 Mast Assembly (110V)
BC-02475-2 (220V/1ph)
BC-02475-3 (220V/3ph)
820C3-0103 Supplies Kit (110V)
820C3-0104 (220V/1ph)
820C3-0105 (220V/3ph)
Optional
11-2803 Remote Control (Single)
11-2803-1 Remote Control
(Single with Clamp Interface)
11-2804 Remote Control (Double)
BC-02498-MS Removable Roller Tube Assembly
9120-819 Gear Rack Bellows Kit
System Documentation
CR-50-0433 Blue Jay Parts & Instruction Manual
CR-50-0435A Cylinder Repair Parts & Instruction Manual

4
EASTMAN
Form CR-50-0433
CAUTION: To Avoid Electrical Hazard, keep power cord
below the table surface and away from the
track.
Blue Jay Cutter
Mount the Blue Jay Cutter to the track with four (4) flat head
screws provided. Connect the Attachment Plug from the
mast to the Blue Jay. Press the ON-OFF Switch to the ON
position.
CAUTION: Blue Jay Cutter is Equipped with Sharp Blade.
Air Line Hook-Up
The Blue Jay End Cutting System requires 50-70 psi
compressed air. Locate the Main Air Valve on the Main Lift
Module and connect the air line with 1/4 N.P.T. Quick
Connect or equivalent.
Digital Control Box
Mount the control box to the table at the left of the Track and
Chute assembly. Connect the wiring harness from the
Control Box to the Main Lift Module. Connect the Remote
Control to bottom of the Control Box. Connect the Power
Clamp harness in the main drive assembly to the outlet on
the control box.
CAUTION: To Avoid damage to the Wiring Harnesses,
keep Harnesses below the table surface and
away from the track.
Mast Assembly
Clamp the Mast Assembly on the non-operator side of the
table. The mast must be mounted behind the Track & Chute
assembly to avoid operator interference during operation.
Connect the Harness from the Main Drive Module to the
mating Terminal Block on the Mast Assembly.
MAIN
AIR
VALVE
TABLE
LEG
9/32" (.281)
[7 mm]
DIAMETER
HOLE
PATTERN HAND
CLAMP
MAIN LIFT
MODULE
POWER
CLAMP
ADJUSTMENT
PLATE
MAIN
POWER
IN
STABILIZER
STUD
STABILIZER
CHANNEL
19.75"
[501 mm]
TRACK
AND
CHUTE
KNIFE
GUARD
ON/OFF
SWITCH
MAST
BLUE JAY
CUTTER
ADJUSTMENT
PLATE
ASSIST
LIFT
MODULE
STABILIZER
STUD
MAIN
POWER

5
Form CR-50-0433
Familiarization
Control Box
1. Main Power: Activates power to all circuits. L CD display
is on when in ON position.
2. Clamp: Press to open/close material Clamp.
3. Start Cut: Press to begin cut process. This can also be
achieved by pressing the remote start button.
4. Return/Abort: Press to stop the blade and Return
carriage to home position/Press to stop the blade and
Abort the automatic cut process.
5. Digital Display: Displays ply status, command status,
or display for programming.
6. Command Keys/Keypad:
Clear 000(0): Press to clear ply counter to 000 (zero key)
Flaw Cut(1): Press to cycle the Blue Jay Cutter and lift
without adding the ply count. (One Key)
Sharp On(2): Press to start sharpen cycle. The cutter
will travel across the track with the blade spinning.
Sharpen the blade by pressing the sharpen lever with a
constant pressure. Hold for 10 seconds. Press the
Sharpen Off key to exit and return the cutter. (Two Key)
Auto Lift(3): Press to change the auto lift status to Auto
Lift On or Auto Lift Off. Set The Auto Lift Time by pressing
+ / - keys. This will adjust the time the track lifts after a cut
cycle. (1-4 second range) Press the return key to exit Lift
Time Program. (Three Key).
Lift Up/+(4): Press to raise the track to the up position.
When in program mode press to increase number
display by one. (Four Key)
Preset Count(5): Press to enter preset counter mode.
Use the number keys to set number of plies to cut. When
this number of cycles has lapsed, the machine will stop,
the display will flash and the beeper will sound. Press the
Return key to exit. The "000" value will continuously
count cycles without stopping or sounding the alarm.
(Five Key)
Count Adjust(6): Press to adjust ply count. Use the +(4)
key or -(9) key to adjust ply count. Press the Return key
to exit. (Six Key)
Sharp Off(7): Press to exit sharpen mode. The Blue Jay
Cutter will return to home position. (Seven Key)
***When machine is in idle mode, press Sharp Off key to set
the number of cut cycles between blade sharpening.
Use the +(4) key or -(9) key to adjust number of cycles.
Press the Return key to exit. When this number of cycles
has lapsed, the machine will stop, the display will flash
and the beeper will sound. The "000" value will disable
the sharpener reminder alarm.
Clamp Open,Close(8): Press to open or close the Blue
Jay Material Clamp. (Eight Key)
Lift Down/-(9): Press to lower the track to the down
position. When in program mode press to decrease
number display by one. (Nine Key)
7. Beeper: Beeps when number of plies have been
reached. Clear Counter to stop sound.
8. Main Outlet: Connects main wiring harness to main lift
module.
9. Power Clamp Outlet: Connect Power Clamp Harness
here.
10.Pull-off Outlet: Connects Harness to mating outlet on
pull off device (optional).
11.Remote Outlet: Connect remote control Harness here
(optional).

6
EASTMAN
Form CR-50-0433
OPERATION
CAUTION
Before connecting power supply, make sure voltage
rating is same as stamped on terminal block. Damage
to control unit may result if incorrect power supply is
used.
When power supply is properly connected, air line is con-
nected and harnesses are attached, the Blue Jay is ready
for operation.
Activate main power by pressing MAIN POWER switch to
ON position. The LCD display will go on and the display will
show "000". The control box can now be programmed.
To program the number of plies desired, press the Preset
Count key. Use the Number keys to set the desired number
of plies.
NOTE: If "000" is programmed, the Blue Jay will count the
number of plies without interruption.
After the ply count is programmed, the Auto Lift should
display On. Switch the cutter to the ON position and the Blue
Jay is now ready for operation.
Press the Clamp key to open the Power Clamp.
Thread the material between the clamp and the chute.
Using an operator on each side of the table, pull the material
to the desired length. Smooth and align the edges of the
material. Press the START key to cut and clamp the first ply
of material. Continue this cycle until desired number of plies
have been spread and cut.
To remove the material, press the Lift Up key to raise the
track. Remove the material. Press Lift Down key to lower
the track. The track will lower and the blue Jay in ready to
continue.
CAUTION
The lift is designed to raise track with force. To Prevent
injury, Personnel should stand well clear of track when
in operation. All operators should be trained in the
operation of the machine prior to use.
IMPORTANT: To stop the Blue Jay at any point during
operation, press the power ON-OFF switch
to OFF position or hit the Emergency Stop
button on the main lift module.
Simplified Operating Instructions
1) Activate Main Power.
2) Program Ply Counter.
3) Thread material and Spread to length.
4) Press Remote Start Button to begin cut.
Operating Adjustments
This machine is adjusted and tuned at the factory for optimal
performance. No adjustments other than normal setup are
necessary. However, if after continued use the perfor-
mance level becomes unacceptable, the following proce-
dures should be carried out before repairs are considered.
Power Clamp Pressure
The power clamp pressure may vary slightly depending on
the material. To adjust Clamping Pressure, remove the
covers for the main drive module. Locate the speed control
fittings on the clamp valve. Turn knobs for proper adjust-
ment. Proper adjustment will firmly clamp the material to the
chute without excess force then release the fabric gently.
Track Clamping Pressure
The track clamping pressure may vary slightly depending
on the material or method of spreading. To adjust Clamping
Pressure, locate to Switch Actuating Lever under the Track
and Chute assembly. Loosen the setscrew and adjust
accordingly. Do Not Adjust Track Feelers. Proper adjust-
ment will clamp the material to the table without excess
force. Replace covers.
Main Drive Belt Adjustment
The drive belt tension is set during installation and may need
to be adjusted from time to time. To Set tension, remove
both main drive side covers and lower the track and chute
assembly. Release both hand clamps. Loosen the tension
bars and slide bars up to increase tension. Do Not Over
tighten or damage to drive shaft may occur. Replace side
covers.
Note: The drive belts raise and lower track evenly. If track
misalignment occurs loosen the main drive pulleys. Align
the track and secure the pulleys.
Cutting Speed
The cutting speed will vary slightly depending on material to
be cut. To adjust cutting speed, locate to Knife Travel knob
on the main lift module. Turn the knob clockwise to increase
the speed of the cutter moving down the track and counter-
clockwise to decrease speed. If cutter tends to lag when
cutting, less speed is required.

7
Form CR-50-0433
Air Regulator Valve
The main air regulator valve, when adjusted properly at 50-
70 PSI, will produce a quiet, smooth lifting and clamping
motion. To Adjust pressure, Locate the main regulator valve
on the main lift module. Pull the "Adjust" knob up and turn
clockwise to increase pressure and counterclockwise to
decrease pressure. After adjustment is made, push knob
down to lock in place.
CAUTION
Improper adjustment can cause personal injury or
damage to your machine. Adjustment should be made
by qualified personnel.
Maintenance
Note: All maintenance procedures may be performed with
knife motor (Blue Jay) installed on track.
Knife Motor
Warning
This machine is equipped with sharp knife. Keep hands
away from knife area at all times. DO NOT handle cutting
machine at any time unless terminal block is disconnected
from power supply. Knife guard should be raised only
enough to clear the material being cut. When machine is not
in use, knife guard should be set at its lowest position. DO
NOT OPERATE THIS MACHINE WITH SAFETY
GUARDS REMOVED.
Air Line Lubricator
The Blue Jay has an in-line lubricator designed to lubricate
the air cylinders and valves. Check oil sight tube bowl daily
for proper level of lubricant. To fill sight tube bowl disconnect
air source or turn air pressure valve off and relieve pressure.
Remove sight tube bowl by turning 1/4 of a turn counter-
clockwise. Fill sight tube bowl 3/4 full with genuine EAST-
MAN air line lubricant (242C1-4 pint size). Replace sight
tube bowl and air source.
Knife Replacement
Loosen thumb screws "E" and remove Knife Side Guard as
shown. Turn the knife so the knife hole lines up with hole "F"
in standard. Insert knife removal pin (17C11) into hole "F".
Remove the Lock Nut that retains the blade with special
spanner wrench (95C1-12). When installing a new knife, be
sure the name Eastman Machine Company is facing
outward and knife seats on the knife gear. Install knife
locknut and secure with spanner wrench. Secure knife
guard in operating position. Refer to page 32 for replace-
ment knives.
CAUTION: Discard used sharp knives with care.
Emery Wheel Adjustment
As the Emery Wheels wear away and become farther apart,
they must
be adjusted. Emery Wheels must be adjusted from both
sides to ensure proper centering of wheels over the knife.
LOCKNUT
KNIFE
SIDE
GUARD
5" KNIFE
E
F

8
EASTMAN
Form CR-50-0433
Recommended Maintenance Supplies
Servicing
DO NOT USE AN EXCESSIVE AMOUNT OF OIL.
DO NOT USE SEWING MACHINE OIL OR DETERGENT
OIL.
Twice A Day:
-Oil emery wheel spindles ("C") with specially compounded
Eastman Oil (242C1).
Daily:
-Blow off entire machine and wipe track surface with dry
cloth (required twice a day depending on material).
-Lubricate knife gears. Grease knife gears using a grease
gun at the fitting located on the side of the knife standard.
Use Eastman Gear Lubricant formula (242C2).
Weekly:
-Check Knife blade and stones for adjustment or replace-
ment.
-Check for any unusual wear and determine why.
-Check Main Drive belts for proper tension or excess wear.
Replace if necessary.
Monthly:
-Check mast, power line and air lines for wear or damage.
Replace if necessary.
-Grease knife gear bearing. Remove knife as described
previously. Remove bearing locknut with spanner wrench
and apply a small amount of Eastman Lubriko grease
(242C2-2) from tube.
ITEM PART NO. DESCRIPTION QTY.
1 See Page 32 Knives 1
2 95C1-12 Spanner Wrench 1
3 17C11 Knife Removal Pin 1
4 See Page 35 Emery Wheels 2
5 242C1 Eastman Oil 1
6 242C2 Eastman Gear Lubricant 1
7 242C2-2 Eastman Lubriko
Bearing Grease 1
8 242C1-4 Eastman Air Line Lubricant 1
To adjust, loosen slotted head screws "A". With fingers, turn
adjusting bushings "B" until Emery Wheels are as close
together as possible without touching and are centered over
the knife. Both wheels should grind the same time when
pressed lightly against the knife and there is no more than
1/32 inch (1mm) clearance between the two Emery Wheels.
Tighten slotted head screws "A".
Emery Wheel Replacement
Place knife guard in down safe position. Remove right hand
grinding wheel and arm by loosening screw "D" and sliding
arm off shaft. Remove slotted head screw "C" and replace
grinding wheel with spindle in right hand arm. Do Not
remove left hand arm from machine. Remove slotted head
screw "C" from left hand arm and replace grinding wheel
with spindle. Reassemble right hand arm to shaft and
adjust wheels to knife as described above. Refer to Page 33
for replacement Emery Wheels.
Fuse Replacement
The Blue Jay is equipped with 7-9 safety fuses and 1 circuit
breaker to protect the electrical circuits. The main Lift
module has 1-3 safety fuse and 1 circuit breaker located on
the frame. The control box has 6 safety fuses located inside.
Disconnect main power source. Take out old fuse and
replace with fuse of identical rating or reset the circuit
breaker.

9
Form CR-50-0433
THE EASTMAN
®
BLUE JAY
®
END CUTTER
Pictorial Index
ITEM PART NO. DESCRIPTION QTY.
1 332-99-8 Screw, Flat Head, 10-24 x 1/2 4
2 335-34-8 Screw, Socket Head, 1/4-20 x 1/2 4
3 410-34 Washer, Flat 1/4 4
4 402-34 Washer, Lock 1/4 4
5 203-34 Hex Nut. 1/4-20 4
6 BC-21407 Stabilizer Channel 2
7 11-2815 Main Wiring Harness 1
8 BC-12995 Aux. Mounting Bracket 1
MAST
ASSEMBLY
SEE PAGE 24-26
BLUE JAY
CUTTER
SEE PAGE 27
TRACK &
CHUTE
ASSEMBLY
SEE PAGE 18
MAIN DRIVE
ASSEMBLY
SEE PAGE 20
CONTROL
BOX
SEE PAGE 22
ASSIST LIFT
MODULE
SEE PAGE 14
MAIN LIFT
MODULE
SEE PAGE 10
1
3
4
5
6
7
2
8

10
EASTMAN
Form CR-50-0433
Main Module
Std Config
BC-04446-1 (110V)
BC-04446-2 (220V/1Ph)
BC-04446-3 (220V/3Ph)
ITEM PART NO. DESCRIPTION QTY.
ITEM PART NO. DESCRIPTION QTY.
Please Specify machine voltage and com-
plete serial number when ordering re-
placement parts.
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
Mirror Image Config.
BC-04446-1-MI (110V)
BC-04446-2-MI (220V/1Ph)
BC-04446-3-MI (220V/3Ph)
1 335-93-4 Screw, Socket Head #8-32 x 1/4 4
2 100-17-6 Union, Bulk Head 5/32 Tube 1
3 100-17-1 Union, Bulk Head 1/4 Tube 2
4 320-86-10 Screw, Binding Head #6-32 x 5/8 8
5 BC-40256-1 Cover, Top, Operator Side 1
6 11-4738 Connector, 14P, Square Flange 1
7 402-060 Washer, Lock #6 8
8 203-86 Nut, Fin. Hex #6-32 8
9 11-1333-2 Circuit Breaker 1
10 335-34-8 Screw, Socket Head 1/4-20 x 1/2 4
11 342-34-12 Screw, Set 1/4-20 x 3/4 4
12 BC-30486 Support, Clamp 1
13 331-36-36 Screw, Hex Head 5/16-18 x 2 1/4 2
14 203-36 Nut, Fin. Hex 5/16 -18 2
15 217-52 Nut Elastic Hex, Light, Thin 3/4-16 2
16 9088-006 Clamp, Push/Pull 3/4 Dia. 2
17 546-4-19 Rivet 2
18 BC-12998 Cover 1
BC-12999 Cover M/I 1
19 BC-40257 Frame, Support 1
20 9124-067 Decal, Knife Travel 1
21 333-34-8 Screw, Button Head 1/4-20 x 1/2 2
22 100-19-9 Bracket, Mounting 1
23 100-18-2 Regulator, Filter 1
24 - - -
25 - - -
26 100-11-2 Connector, Male 1/4 Tube 1/4 NPT 1
27 100-19-1 Nipple, Close 1/4 NPT 1
28 100-11-3 Connector, Male 1/4 NPT 1
29 100-18-1 Valve, Main Shut-off 1
30 100-14-3 Tee, Street 2
31 100-11-4 Quick Disconnect, Female 1/4 NPT 1
32 BC-21408 Plate, Support, 10" lift 1
BC-21408-1 Plate, Support, 15" lift 1
33 203-34 Nut, Fin. Hex 1/4-20 4
34 402-34 Washer, Lock 1/4 4
35 11-1708 Socket, Relay 11 Pins 1
36 313-86-18 Screw, Round Head #6-32 x 1 1/2 2
37 11-11B Module, Relay Safety 1
38 333-34-12 Screw, Button Head 1/4-20 x 3/4 4
39 100-13-2 Elbow, Swivel, Male 1/4 x 1/4 1
40 100-18-5 Valve, Flow Control, Knife Speed 1
41 11-2821 Harness, Electrical 1
42 100-10-1 5/32" Air Tubing A/R
43 100-10-6 1/4" Air Tubing A/R
44 BC-30505 15" Lift Cover 1
45 9124-111 Decal, 5 Amp. 3
46 410-010 Washer, Flat #10 2
47 402-010 Washer, Lock #10 2
48 335-99-10 Screw, Skt. Hd Cap #10-24 x 5/8 2
49 BC-12995 Alternate Regulator Mount(Not shown)1
A/R - As Required
M/I - Mirror Image

11
Form CR-50-0433
Standard Configuration Shown
11
12
13
14
15
16
17
18
19 20
21
22
27
23
26
4
31
30
29
28
COMPRESSOR
AIR "IN"
TO
PULL-OFF
32
33
34
35
36
37
38
1
2
3
9
45
67
8
10
6
7
8
40
39
39
44
46
47
48
45
5/32" TUBING
1/4" TUBING

12
EASTMAN
Form CR-50-0433
Main Module (cont'd)
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
Please Specify machine voltage and com-
plete serial number when ordering re-
placement parts.
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 335-39-12 Screw, Socket Head 3/8-24 x 3/4 4
2 333-34-16 Screw, Button Head 1/4-20 x 1 4
3 BC-12705 Block, Clamp 2
4 BC-12706 Block, Spacer, Rodless Cylinder 2
5 BC-21405 Plate, Mounting, Clevis Bracket 1
6 100-19-8 Clevis Bracket, Air Lift 1
7 100-19-7 Pin, Air Cylinder End 1
8 531-3-20 Pin, Cotter 3/32 x 1 1/4 2
9 9040-008 Bushing, Bronze 1
10 511-6-12 Pin, Roll 3/16 x 3/4 1
11 BC-12896 Support Plate 2
12 BC-12927 Rod End, Round Gear Rack 1
13 9040-018 Bushing 2
14 BC-12895 Bearing Block 2
BC-21583 Block, No Lift Only 2
15 BC-21475 Round Gear Rack 10" 1
BC-21475-1 Round Gear Rack 15" 1
BC-21582 Round Rod, No lift 1
16 BC-21479 Cam 1
17 335-99-8 Screw, Skt. Hd. Cap #10-24 x 1/2 1
18 206-43 Nut, Jam Hex 1/2-13 2
19 100-17-1 Union, Bulk Head 1/4 Tube 1
20 311-102-20 Screw, Skt. Hd. Cap #10-32 x 1-1/4 2
21 508C1-102 Terminal Block (110V) 1
508C1-101 Terminal Block (220V/1Ph only) 1
508C1-100 Terminal Block (220V/3Ph only) 1
22 9015-0003 Grommet 1
23 335-102-16 Screw, Skt. Hd. Cap #10-32 x 1 2
24 402-010 Washer, Lock #10 2
25 CHTW-20766 Switch Mounting Bracket 1
26 CHTW-2036 Plate, Nut, Knife Box 1
27 402-040 Washer, Lock 7/16 2
28 313-81-10 Screw, Rd. Hd. #4-40 x 5/8 2
29 11-1195 Switch 1
30 335-99-14 Screw, Skt. Hd. Cap #10-24 x 7/8 4
31 11-1312 Fuse Holder, 110v 1
Fuse Holder, 220v 2
Fuse Holder, 220v/3ph 3
11-1351-2 Fuse, 5 Amp 3
32 11-1252 Lamp, Neon 110V 1
11-1252-1 Lamp, Neon 220V (Only) 1
33 11-4139-1 Push Button, Emer. Stop 1
34 11-1252-2 Nut, Speed, for Neon Lamp 1
35 100-13-7Elbow, Swivel, Male 1/4 x 1/8 3
36 100-19-4 Base, Mounting 1
100-18-9 Valve, Safety 1
37 335-102-12 Screw, Flat Head #10-32 x 3/4 2
38 100-13-3 Elbow, Swivel, Male 5/32 x 1/8 1
39 100-12-1 Reducer, Tube End 5/32 x 1/4 2
40 100-14-1 Tee, Union 1/4 Tube 3
41 335-34-10 Screw, Skt.Hd.Cap 1/4-20 x 5/8 8
42 100-13-2 Elbow, Swivel, Male 1/4 x 1/4 4
43 11-4138-1 Adaptor, Mounting 1
44 11-4143-1 Block, Contact 2
45 BC-02506-1 Pulley & Block Assembly, Short 1
BC-02506-2 Pulley Assembly, Long M/I 1
46 333-102-4 Screw, Round Head #10-32 x 1/4 1
47 100-18-10 Element, Not 1
100-19-5 Base, Sub 1
48 100-18-14 Bracket, Mounting, Not Element 1
49 BC-40257 Frame, Support 1
50 100-14-6 Y-Plug-In 3 Port, 5/32 O.D. Tube 1
51 335-93-4 Screw, Socket Head #8-32 x 1/4 4
52 BC-30434-1 Cover 1
BC-30434 Cover, (Mirror Image only) 1
53 323-93-20 Screw, Round Head #8-32 x 1 1/4 2
54 402-080 Washer, Lock #8-32 2
55 100-18-8 Valve, F&R, Cutter 24VDC 1/4 1
56 BC-12708 Stud, Stabilizer 1
57 100-10-1 5/32" Air Tubing A/R
58 100-10-6 1/4" Air Tubing A/R
A/R - As Required

13
Form CR-50-0433
Standard Configuration Shown
Bellows Kit 9120-819
5/32" TUBING
1/4" TUBING
35
36
37
38 35
35
39
40
33
34
32
31
26
21
19
11
10
9
8
76
5
4
3
2
1
4
3
2
14
13
12
15
14
13
16
18
17
20
22
23 24
25
27
28
29
30
56
41
42
33
50
39
40
51
52
51
53
54
55
42
42
43 44
45
46 47
48
49

14
EASTMAN
Form CR-50-0433
Assist Module
BC-04445
BC-04445-MI
Please Specify machine voltage and com-
plete serial number when ordering re-
placement parts.
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
26 9040-018 Bushing 2
27 BC-12895 Block, Bearing 2
BC-21583 Block, No Lift Only 2
28BC-12896 Support Plate 1
29 AD-12336 Retainer 1
30 335-99-8 Screw, Skt. Hd Cap #10-24 x 1/2 1
31 BC-30434 Cover 1
BC-30434-1 Cover, (M/I Only) 1
32 335-93-4 Screw, Socket Head #8-32 x 1/4 4
33 BC-21408 Plate, Support 1
BC-21408-1 Plate, Support,(15" Lift Only) 1
34 203-34 Nut, Fin. Hex 1/4-20 4
35 402-34 Washer, Lock 1/4 4
36 206-43 Nut, Jam Hex 1/2-13 2
37 333-34-12 Screw, Button Head 1/4-20 x 3/4 4
38 BC-12708 Stud, Stabilizer 1
39 BC-12999 Cover Plate 1
BC-12998 Cover Plate M/I 1
40 546-4-19 Rivet 2
41 BC-30505 15" Lift Cover 1
42 410-010 Washer, Flat #10 2
43 402-010 Washer, Flat #10 2
44 335-99-10 Screw, Skt. Hd Cap #10-24 x 5/8 2
45 BC-30509 NoLift Support Bracket 1
M/I Mirror Image
1 335-93-4 Screw, Socket Head #8-32 x 1/4 4
2 BC-40256 Cover, Top 1
3 335-34-8 Screw, Socket Head 1/4-20 x 1/2 4
4 BC-40257-1 Frame, Support 1
5 335-99-10 Screw, Skt. Hd. Cap #10-24 x 5/8 4
6 342-34-8 Screw, Set 1/4-20 x 1/2 4
7 BC-30486 Support, Clamp 1
8 331-36-36 Screw, Hex Head 5/16-18 x 2 1/4 2
9 203-36 Nut, Fin. Hex 5/16-18 2
10 217-52 Nut, 3/4-16 2
11 9088-006 Clamp, Push/Pull 3/4 Dia. 2
12 BC-02506-2 Pulley Assy., Long 1
BC-02506-1 Pulley Assy., Short (M/I only) 1
13 335-34-10 Screw, Skt. Hd. 1/4-20 x 5/8 8
14 335-39-12 Screw, Skt. Hd. 3/8-24 x 3/4 4
15 333-34-16 Screw, Button Hd.1/4-20 x 1 4
16 BC-12705 Block, Clamp 2
17 BC-12706 Block, Spacer, Rodless Cylinder 2
18 BC-21405 Plate, Mounting, Clevis Bracket 1
19 100-19-8 Bracket, Clevis 1
20 BC-12927 Rod End 1
21 9040-008 Bushing, Bronze 1
22 511-6-12 Pin, Roll 3/16 x 3/4 1
23 100-19-7 Pin 1
24 531-3-20 Pin, Cotter 2
25 BC-21475 Round Gear Rack 10" 1
BC-21475-1 Round Gear Rack 15" 1
BC-21582 Round Rod, No lift 1
Bellows Kit 9120-819

15
Form CR-50-0433
Standard Configuration Shown
1
2
3
4
5
6
11
10
7
8
9
13
12
14 15 16
17
18
19
20
21
22
23
24
25
26
15
16
17
27 28
29
30
26
27
31
32 33
34
35
3637
38
45
36
32
41
42
43
44
39
40

16
EASTMAN
Form CR-50-0433
Pulley & Block Assembly
(Long) BC-02506-2
ITEM PART NO. DESCRIPTION QTY.
1 9097-017 Pulley, 3/8w, 24 Groove 1
2 344-102-12 Setscrew, 10-32 x 3/4 1
3 411-48-2 Washer, Fibre 1/16 Thk. 2
4 9020-0202 Bearing 2
5 BC-12899 Spacer 1
6 BC-21477 Bearing BLock, Long 1
7 603-6-6-18 Key, Square 3/16 x 1 1/8 Long 2
8 BC-12897 Shaft 1
9 9104-0204 Spur Gear 1
10 632-40 Retaining Ring, External 2
11 344-36-4 Setscrew, 5/16-18 x 1/4 Long 1
1
2
3
45
6
7
8
9
10
11
3
4
7
10

17
Form CR-50-0433
Pulley & Block Assembly
(Short) BC-02506-1
ITEM PART NO. DESCRIPTION QTY.
1 9097-017 Pulley, 3/8w, 24 Groove 2
2 344-102-12 Setscrew, 10-32 x 3/4 1
3 411-48-2 Washer, Fibre 1/16 Thk. 2
4 9020-0202 Bearing 2
5 BC-12899 Spacer 1
6 BC-21476 Bearing BLock, Short 1
7 603-6-6-18 Key, Square 3/16 x 1 1/8 Long 2
8 BC-12897 Shaft 1
9 9104-0204 Spur Gear 1
10 632-40 Retaining Ring, External 2
11 344-36-4 Setscrew, 5/16-18 x 1/4 Long 1
2
110 3
45
6
7
8
9
11
310
4
7

18
EASTMAN
Form CR-50-0433
Track and Chute Assembly
With Lift BC-04460-MS (Notched)
BC-04444-MS (Plain)
No Lift BC-04544-MS (Notched)
BC-04482-MS (Plain)
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
Please Specify machine voltage and com-
plete serial number when ordering re-
placement parts.
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
Replacement Seals Available,
For Replacement Seals and
Procedures Refer To
Cylinder Repair Manual
CR-50-0435A
1 9065-002 Rubber Extr. D-shaped A/R
2 BC-40223-MS Chute 1
BC-40260-MS Notched Chute 1
3 332-102-6 Screw, Socket Flat Head
10-32 x 3/8 12
4 344-34-4 Screw, Hex Skt. Set 1/4-20 x 1/4 2
5 511-4-12 Pin, Roll 1/8 x 3/4 2
6 BC-21548 Arm, Tear Drop Press Tube 2
7 335-36-16 Screw, Skt. Hd. Cap 5/16-18 x 1 4
8BC-21401-MS Lock Bar 1
9BC-21547-MS Press Tube, Tear Drop Style 1
BC-21547-1-MS Press Tube, KBox Style 1
BC-21547-2-MS Press Tube, Awning Style 1
10 411-44-2 Washer, Fiber 2
11 9044-001 Bushing 6
12 335-102-20 Screw, Skt. Hd. Cap #10-32 x 1-1/4 2
13 410-010 Washer, Flat #10 4
14 100-14-5 Y-Union, 3 Port 2
15 211-102 Nut, Elastic Hex #10-32 2
16 335-99-16 Screw, Skt. Hd. Cap #10-24 x 1 1
17 9005-213 Spring, Extension 1
18 335-102-12 Screw, Skt. Hd. Cap #10-32 x 3/4 1
19 9060-021 Shaft, Collar 1/4 x 1/2 x 9/32 1
20 9001-002 Washer, Nylon 1/4 x 1/2 x .062 2
21 511-4-14 Pin, Roll 1/8 x 7/8 1
22 344-34-4 Screw, Hex Skt. Set 1/4-20 x 1/4 4
23 211-99 Nut, Elastic Hex Light #10-24 1
24 BC-12892 Actuator Lever 1
25 11-1195 Switch, Limit 1
26 402-040 Washer, Lock 7/16 1
27 313-81-10 Screw, Rd. Hd. #4-40 x 5/8 1
28 100-20-3 Cylinder, 3/4" Bore 2
29 100-19-18 Piston Rod Clevis, 10-32 Thd. 2
30 100-11-5 Connector, 5/32 Tube 4
31 BC-12972 Clamp Pressure Lever 2
32 BC-21473 Lever, Limit Switch 5
33 335-38-12 Screw, Skt. Hd. Cap 3/8-16 x 3/4 2
34 335-86-10 Screw, Skt. Hd. Cap #6-32 x 5/8 4
35 BC-12973 Mounting Bracket, Cylinder 2
36 BC-12699 Stud Plate 12
37 BC-30432-3 Support Chute, Switch Mount 1
BC-30432-2 Support Chute, Right 4
38 BC-30432-1 Support Chute, Left 1
39 410-34 Washer, Flat 12
40 402-34 Washer, Lock 1/4 12
41 9042-118 Bushing, Small 6
42 411-38-2 Fibre Washer 2
43 402-38 Washer, Lock 3/8 2
44 206-38 Nut, Jam Hex 3/8-16 2
45 11-2806 Limit Switch Ass'y. 2
46 100-13-7 Elbow, Male Swivel 1/4 x 1/8 NPT 1
47 BC-12703 Felt Lint Pad, Exterior 2
48 BC-13124 Side Shield 2
546-4-19 Pin 4
49 BC-40224-MS Track, Rodless Cylinder 1
50 BC-12707 Plate, Mounting Main 1
51 335-34-8 Screw, Skt. Hd. Cap 1/4-20 x 1/2 4
52 9067-003 Foam Tape, Adhesive A/R
53 9068-007 Tape, Grid A/R
54 BC-21440-MS Tube, Rect., Support 84" & Up 1
55 203-34 Nut, Hex 1/4-20 7
56 BC-21406 Plate, Mounting 1
57 100-12-4 Reducer 1/8 x 1/4 1
58 100-19-1 Hex Nipple, Pipe 1/4 x 1/4 1
59 100-16-2 Muffler, Speed Control 1
60 100-18-12 Valve, Exhaust 1
61 100-11-1 Male Connector, 1/4" Tube 1
62 BC-12893-MS Switch Shaft, Elec. Lift 1
63 100-10-1 Tubing 5/32 A/R
64 100-10-6 Tubing 1/4 A/R
65 11-1972-2 Cable Wrap A/R
66 BC-13438 Splice Plate A/R
67 BC-21884 Track Mounting Bracket (No Lift Only)A/R
A/R - As Required
MS - Machine Size

19
Form CR-50-0433
1/4" TUBING
2
13
45
67
8
9
10
11
38
12
13
14
15
36
16 17
28
30
20 19
18
21
22
31
23
25
26
27
29
32
33
34
35
37
39
40
4
6
7
5
56
51
57
58
59
60
61
55
54
45
47
62
13
14
50
46 49
52
53
45
41 55
43
42
10
11
44
48
37
24
20
36
47
51
5/32" TUBING
3
66
55
40
67
36

20
EASTMAN
Form CR-50-0433
Please Specify machine voltage and com-
plete serial number when ordering re-
placement parts.
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
ITEM PART NO. DESCRIPTION QTY.
1 378-86-4 Screw, Pan Hd. #6 x 1/4 18
2 BC-30490 Side Belt Cover, Op. Side 1
3 BC-21506 Top Shaft Cover,
Op. Side, 54"-72" 1
BC-21506-1 Top Cover,Op.Side,78"-96" 1
BC-21506-2 Top Cover,Op.Side,102"-120" 1
BC-21506-3 Top Cover,Op.Side,126"-144" 1
BC-21506-4 Top Cover,Op.Side,156"-168" 1
4 BC-21505 Top Cover,Non-Op.,54"-72" 1
BC-21505-1 Top Cover,Non-Op., 78"- 96" 1
BC-21505-2 Top Cover,Non-Op.,102"-120" 1
BC-21505-3 Top Cover,Non-Op.,126"-144" 1
BC-21505-4 Top Cover, Non-Op.,156"-168" 1
5 BC-30490-1 Side Belt Cover, Non-Op. Side 1
6 BC-40332-1 Center Shaft Cover 1
6A BC-40332-2 Center Shaft Cover 1
7 BC-12923 Velcro A/R
8 402-080 Screw, Pan Hd. #8-32 x 5/8 2
9 BC-12974 Mounting Bracket, Relay Box 1
10 335-102-8 Screw, Skt. Hd. Cap#10-32x1/2 8
11 402-010 Washer, Lock #10 20
12 410-010 Washer, Flat #10 20
13 11-0268-110 Lift Motor Cont. Assembly 110V 1
11-0268-220 Lift Motor Cont. Assembly 220V 1
14 202-93 Nut, Machine #8-32 2
15 100-18-20 Valve, Air Solenoid 1
16 100-11-5 Connector, 5/32 Tube 3
17 100-18-19 Flow Control Valve, 10-32 Thd. 2
18 313-81-16 Screw, Rd. Hd. #4-40 x 1 2
19 402-040 Washer, Lock #4 2
20 202-81 Nut, Machine Scr. Hex #4-40 2
21 BC-21551 Mounting Bracket, Clamp Valve 1
22 203-99 Nut, #10-24 16
23 BC-21500 Plate, Top 4
BC-21500-1 Plate, Top (48" & 54" Only) 2
24 9097-018 Split Pulley 2
ITEM PART NO. DESCRIPTION QTY.
25 9013-012 Timing Belt 2
26 BC-12900-MS Drive Shaft 2
27 203-36 Nut, Fin. Hex 5/16-18 18
28 402-36 Washer, Lock 5/16 20
29 410-36 Washer, Flat 5/16 22
30 BC-12920 Pillow Block 4
31 603-4-4-10 Key, Sq. .125 x .125 x .625 4
32 9059-028 Coupling 2
33 11-6021 110V Motor 1
11-6020 220V Motor 1
34 335-36-28 Screw, Skt. Hd. Cap
5/16 x 18 x 1.75 8
35 BC-02575 Motor Plate Assembly 1
36 BC-21681 Bracket, Outer Face 1
37 11-578 Resistor, 110 Volt, 5 ohms 1
11-527 Resistor , 220 Volt, 50 ohms 1
38 100-17-1 Bulk Head Union 1/4" Tube 2
39 BC-21501 Plate, Bottom 2
BC-21501-1 Plate, Top (48" & 54" Only) 2
40 332-99-24 Screw, Flat Head 10-24 x 1.5 16
41 335-36-10 Screw, Skt. Hd.Cap 5/16-18x5/8 8
42 BC-02514-MS Extension Tube 4
43 331-38-12 Screw, Hex Hd. Cap 3/8-12 x 1 4
44 BC-12921 Tension Bar 2
45 BC-02513 Clamp Bracket 2
46 331-36-36 Screw, Hex Hd. Cap
5/16-18 x 2-1/4 2
47 9088-006 Clamp, Push/Pull 2
48 217-52 Nut, Elastic 3/4-16 2
49 BC-21682 Bracket, Inner 1
50 VB-32 Grommet 5
51 100-10-1 5/32 Tube, Airline A/R
52 100-10-6 1/4" Tube, Airline A/R
53 11-1972-2 Tubing Wrap A/R
54 402-38 Washer, Lock 3/8" 4
55 410-38 Washer, Flat 3/8" 4
A/R - As Required
MS - Machine Size
Main Drive Assembly
BC-04447-MS (110 Volt)
BC-04448-MS (220 Volt) 1 Phase
BC-04446-MS (220Volt) 3 Phase