Eaton NZM2 User manual

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11/04 MN01219002Z-EN
replaces 11/04 AWB1230-1441GB
Manual
easy800
Circuit-Breaker
Communication System
Eaton Corporation
Eaton ist ein führendes Energie-
Management-Unternehmen. Weltweit
ist Eaton mit Produkten, Systemen und
Dienstleistungen in den Bereichen Electrical,
Hydraulics, Aerospace, Truck und
Automotive tätig.
Eatons Electrical Sector
Eatons Electrical Sector ist weltweit führend
bei Produkten, Systemen und Dienstleistungen
zu Energieverteilung, sicherer Stromversorgung
und Automatisierung in der Industrie, in Wohn- und
Zweckbauten, öffentlichen Einrichtungen, bei Energie-
versorgern, im Handel und bei OEMs.
Zu Eatons Electrical Sector gehören
die Marken Cutler-Hammer®, Moeller®,
Micro Innovation, Powerware®, Holec®,
MEM® und Santak®.
www.eaton.com
Eaton Adressen weltweit:
www.moeller.net/address
E-Mail: info-bon[email protected]
Internet: www.eaton.com/moellerproducts
www.eaton.com
Herausgeber: Eaton Industries GmbH
Hein-Moeller-Str. 7–11
D-53115 Bonn
© 2002 by Eaton Industries GmbH
Änderungen vorbehalten
11/04 MN01219002Z-EN xx/xx/Ki 0x/02
Printed in Germany (0x/02)
Artikel Nr.: xxxxxx
4 *patpks#nycmyn*

Rückenbreite 4–6 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)
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All brand and product names are trademarks or registered trademarks
of the owner concerned.
Emergency On Call Service
Please call your local representative:
http://www.eaton.com/moeller/aftersales
or
Hotline of the After Sales Service:
[phone] (de, en)
[email protected]
Original Operating Instructions
The German-language edition of this document is the original operating
manual.
Translation of the original operating manual
All editions of this document other than those in German language are
translations of the original German manual.
1st published 2002, edition date 02/02
2nd edition 11/02
3rd edition 04/03
4th edition 08/03
5th edition 08/04
6th edition 11/04
See revision protocol in the “About this manual“ chapter
© 2002 by Eaton Industries GmbH, 53105 Bonn
Production: Heidrun Riege
Translation: David Long
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photo-
copy, microfilm or any other process) or processed, duplicated or distri-
buted by means of electronic systems without written permission of
Eaton Industries GmbH, Bonn.
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)
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I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions
(IL/AWA) of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Eaton Industries GmbH Safety instructions
Warning!
Dangerous electrical voltage!
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II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
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1
11/04 MN01219002Z-EN
1 User Notes 5
Target group 5
Proper use 5
– Improper use 6
Modification index 6
Writing conventions 8
Device designation 10
System overview 10
2DMI 11
System concept 11
Device overview 12
DMI system 13
– Keypad 13
– Operating principle 13
–Menustructure 14
Engineering and installation 16
– Mounting 17
– Connecting fieldbus modules 18
– Connection terminals 20
– Installation regulations, EMC 20
– Connecting the power supply 21
– Connecting inputs 22
– Connecting outputs 23
– Connecting circuit-breakers 24
Commissioning 26
– Switching on 26
– Setting the menu language 27
Data interrogation 28
– Display menu 28
– The standard display 33
Parameter setting 35
– Input menu 35
Contents
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Contents
2
11/04 MN01219002Z-EN
Diagnostics 59
– NZM status 59
–DMIStatus 62
– Diagnostics 62
Alarm messages 66
Connection to bus systems 67
What to do if ...? 67
Technical data 68
–General 68
– Ambient conditions 69
–Powersupply 71
– Digital inputs (24 V DC) 71
– Digital outputs (relays) 72
3 NZM-XDMI-DPV1 (PROFIBUS-DPV1
Interface for DMI) 75
System overview 75
Layout of the device 77
Operating system requirements 77
PROFIBUS certification 77
Scope of functions 77
Installation 78
– Connect the power supply 78
– Connecting the PROFIBUS-DP 79
Operating the device 81
– Putting the PROFIBUS-DPV1 interface
into operation 81
– LED status displays 82
– Commissioning the PROFIBUS-DP line
with NZM-XDMI-DPV1 83
PROFIBUS-DPV0
functions 85
– Cyclic data exchange with class 1 DP master 85
– Diagnosis with class 1 DP master 106
PROFIBUS-DPV1 functions 113
– Function overview 113
– Object overview 115
– Access to objects 117
– Process Data Objects 118
– DPV1 error messages 190
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Contents
3
11/04 MN01219002Z-EN
What Happens If ...? 192
Technical Data 193
– General 193
– Ambient temperatures 193
– Ambient mechanical conditions 194
– Electromagnetic compatibility (EMC) 194
– Dielectric strength 195
– Tools and cable cross-sections 195
– Power supply 195
– Status LEDs 195
– PROFIBUS-DP 196
Dimensions 196
Index 197
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4
11/04 MN01219002Z-EN
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5
11/04 MN01219002Z-EN
1 User Notes
This manual describes the communication link between the
NZM2, 3, and 4 circuit-breakers,
•alocalData Management Interface (DMI) and
• a fieldbus system.
The communication system allows the user to interrogate
diagnostics and operating data, log current values,
implement the parameter assignment and control of the
circuit-breakers locally or via a network.
Target group The DMI must only be installed and connected by qualified
persons or persons familiar with the installation of electrical
systems.
A knowledge of electrical engineering is required for
commissioning to be properly executed. Incorrect
connections may cause damage to sections of the system or
danger to persons when active components such as motors
or pressure cylinders are activated.
Proper use The DMI is a communication component for the NZM
compact circuit-breakers. Operation is only permissible after
proper installation.
• The DMI is a rail-mounted device and must be installed in
an enclosure, control panel or service distribution board.
The power supply and signal terminals must be protected
against accidental contact and must be covered.
• Installation must be carried out in compliance with the
necessary EMC requirements.
• The switching on of the DMI must not cause any hazards
due to the activation of devices, such as unforeseen motor
start-ups or unexpected voltage connections.
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User Notes
6
11/04 MN01219002Z-EN
Improper use
The DMI must not be used as a replacement for components
from safety controls such as safety controls for furnaces,
cranes, Emergency-Stop or two-hand controls.
Modification index From the 11/04 edition the manual AWB1230-1441GB has
been renamed to MN01219002Z-EN.
Edition
date
Page Subject New Modi-
fied
Omitted
11/04 10 Section “Compatability of DMI with
field bus modules:”
j
54 Section “COM” j
75ff. In the entire chapter 3, “load warning“
and “load prewarning“ was changend
to “load rejection prewarning“
j
75ff. In the entire chapter 3, enlarged data
type description
j
08/04 33 Section “The standard display” j
41 Section “Q Assignment” j
08/03 10 Compatibility with fieldbus modules j
14ff. Main menu j
29ff. Display menu j
31ff. Parameters, motor starter, time j
35 „Password setting/changing“ j
36ff. Input menu overview j
41ff. „Commands“ j
„Remote operator“ j
„Q Assignment“ j
45ff. Fieldbus interfacing function j
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Modification index
7
11/04 MN01219002Z-EN
08/03 54 „COM“ j
60ff. „Trip“, „Alarm“ j
62ff. „Diagnostics“ j
67 „Connection to bus systems“ j
PROFIBUS-DP j
75ff. All of chapter 3„NZM-XDMI-DPV1
(PROFIBUS-DPV1 Interface for DMI)“
j
04/03 25, 68 Connecting an auxiliary switch to the
NZM
j
44 The circuit-breaker assumes the short-
circuit and overload disconnection.
j
47, 47 Switchover from star to delta operation j
67 Read data inputs, byte 2 j
71ff. Motor-starter functions via PROFIBUS
DP
j
80 Data content/address location j
81 Temperature data type j
89 Table 11 j
90 Table 12 j
90 Table 13 j
91 Table 14 j
91 Table 15 j
92 Table 16 j
93 Table 17 j
Edition
date
Page Subject New Modi-
fied
Omitted
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User Notes
8
11/04 MN01219002Z-EN
Writing conventions In order to provide greater clarity, the header of the left-hand
page shows the chapter title, whilst the header of the right-
hand page shows the title of the current section. This does
not apply to the first page of a chapter and empty pages at
the end of a chapter.
11/02 10, 11 Main menu j
24, 25 Display menu j
26 I/O status j
Motor starter j
31ff. Input menu j
36 Reset j
36, 37 Table j
37ff. H select, Reset H-Sel j
Motor start. j
39 Startup behaviour j
50 Diagnostics menu j
52 Commands j
64, 65 Input j
67, 68 Output j
74ff Table 3 j
78 Table 4 j
79 Table 6 j
Edition
date
Page Subject New Modi-
fied
Omitted
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Writing conventions
9
11/04 MN01219002Z-EN
Abbreviations and symbols used in this manual have the
following meanings:
Xindicates actions to be taken.
DMI Data Management Interface
NZM Circuit-breaker in general
AE Distribution circuit protection electronic
(AE internal company abbreviation)
ME Motor protection electronic
VE Full protection electronic (VE internal
company abbreviation)
hIndicates interesting tips and additional information
Note
Warns of a hazardous situation that could result in
damage to the product or components.
Caution!
Warns of the possibility of a hazardous situation that
could result in major damage and minor injury.
Warning
Warns of the possibility of a hazardous situation that
could result in major damage and serious or fatal injury or
even death.
Danger of electric shock!
Do not carry out any electrical work on the device with the
power supply switched on.
Observe the safety rules:
• Isolate the system
• Secure against restarts
• Ensure de-energized state
• Cover adjacent energized parts
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User Notes
10
11/04 MN01219002Z-EN
Device designation The following terms are used in the manual:
DMI for NZM-XDMI612.
System overview The following communication components are the
accessories that are used for establishing communication
with the NZM2, 3 and 4 circuit-breakers.
•DMI for connecting the circuit-breaker; manages the NZM
data and relays it to the fieldbus interface when necessary
(achapter 2 Page 11).
•Fieldbus coupling enables data exchange with the
circuit-breaker via the DMI. The NZM-XDMI-DPV1
PROFIBUS-DP interface from the easy product range is
currently used (achapter 3 Page 75).
•NZM-XPC-Soft is a PC user interface for the DMI and
NZM. It enables user-friendly parameter setting and
firmware updating of the DMI, as well as the data
scanning, parameter setting and diagnostics of the circuit-
breaker
(ahttp://www.eaton.com/moeller ￫Support
Search term: MN01219003Z).
Compatability of DMI with field bus modules:
1) PROFIBUS interface for DMI
NZM-XDMI612 easy-204-DP NZM-XDMI-DPV11)
V1.10
V1.1.x j–
V1.2.1, V1.2.2 – j
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11
11/04 MN01219002Z-EN
2DMI
System concept The DMI is the Data Management Interface for NZM circuit-
breakers of frame sizes 2, 3 and 4. It supports user-friendly
and local
• Parameter setting,
•Operationand
• Monitoring of the circuit-breakers,
as well as
•Interrogationand
• Control of other components in the vicinity such as
auxiliary contacts or motor operators.
In combination with circuit-breaker types for motor-
protection (NZMx-ME...) it can also be used for the user-
friendly implementation of motor starter functions.
Pluggable interface modules enable the DMI to access
different fieldbus systems. All locally available data can be
called to other locations (PLC, control room).
The design and operation of the DMI is based on that of the
easy control relay, so you will become familiar with the DMI
quickly and easily if you have a previous knowledge of this
control relay. However, even without a knowledge of easy,
operation is also simplified thanks to the clearly structured
menu concept.
Unlike control relays or PLCs, logic operations or sequences
cant be programmed in the DMI. It is primarily used for
providing the communication connection to the NZM circuit-
breakers. It is therefore not provided with a programming
interface but simply a configurator.
The DMI also does not have Run and Stop operating states
in the same way as control devices do. The DMI starts to
operate as soon as the power supply is switched on.
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DMI
12
11/04 MN01219002Z-EN
Device overview
Figure 1: Setup of the DMI
aPower supply
b6 digital inputs
cInterface for the interface modules
dParameters LED
eKeypad
fInterface for connecting circuit-breaker or PC
g6 digital outputs
hDisplay
ab
c
d
e
f
g
h
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DMI system
13
11/04 MN01219002Z-EN
DMI system Keypad
Operating principle
The DMI is operated via the keypad and is menu-driven.
The main menu is the start of the menu system, from which
all other submenus and the standard display can be accessed
(asection “Menu structure”, Page 14).
The standard display appears automatically in the LCD
display if the buttons on the DMI have remained in an non-
actuated state for 30 seconds or longer. It can be configured
as required. The standard display is overwritten by alarm
screens automatically (asection “The standard display”,
Page 33).
The alarm screen appears in the LCD display each time the
circuit-breaker has detected an alarm state or a trip. The
alarm screen is displayed until it has been acknowledged by
the user (asection “Alarm messages”, Page 66).
The display only shows a maximum of four lines at a time.
If a menu consists of more lines, these can be accessed by
using the cursor buttons or.
DEL + ALT: Change from any menu to the Special menu
DEL + ESC: Change from any submenu to the main menu
Cursor buttons:
ÍÚ Change menu item, change value
ú í change position
OK: Continue, confirm selection
ESC: Move back, cancel
Cursor display: The cursor flashes. Flashing menus and
values are shown in this manual in grey.
ALT
DELDELDELDELDELDELDELDELDELDEL
ESC OK
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DMI
14
11/04 MN01219002Z-EN
Menu structure
Main menu
MAIN MENU
Input Menu
Display Menu
Display
Diagnostics
NZM Status
DMI Status
Special Menu
INPUT MENU
Parameters
Commands
Remote op.
Q Assignment
I Assignment
Motor start.
Com
Set Clock
DISPLAY MENU
Parameters
Currents
I0 Status
Motor start.
Time
Ser. no.
Represent.
PW Entry
0000
Diagnostics
NZM Status
DMI Status
Special Menu
MAIN MENU
Input Menu
Display Menu
Display
Diagnostics
NZM Status
DMI Status
Special Menu
MAIN MENU
Input Menu
Display Menu
Display Value 6
Value 5
Value 4
Value 3
Value 2
Value 1
Timeout or three errors
Standard display
Alt + DEL
Alt + DEL
Correct entry
Alt + DEL
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DMI system
15
11/04 MN01219002Z-EN
MAIN MENU
Input Menu
Display Menu
Display
Diagnostics
NZM Status
DMI Status
Special Menu
DIAGNOSTICS
Diagnostics0
Diagnostics1
Diagnostics2
Diagnostics3
Diagnostics9
Curr.Parmtrs
Operate hrs
Switching
NZM STATUS
Trip
Alarm
NZM Info
NZM Mode
Diagnostics
NZM Status
DMI Status
Special Menu
MAIN MENU
Input Menu
Display Menu
Display
Diagnostics
NZM Status
DMI Status
Special Menu
MAIN MENU
Input Menu
Display Menu
Display
DMI STATUS
Com
New NZM
SW Version
Diagnostics
NZM Status
DMI Status
Special Menu
MAIN MENU
Input Menu
Display Menu
Display
SPECIAL MENU
Password
Languages
.
.
.
Alt + DEL
Alt + DEL
Alt + DEL
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