Edwards D397-52-000 User manual

D397-52-880
Issue D
Original Instructions
Instruction Manual
Drypump Profibus Module
Description Item
Number Description Item Number
Drypump Profibus Module D397-52-000


Declaration of Conformity
We, Edwards Limited,
Crawley Business Quarter,
Manor Royal,
Crawley,
West Sussex, RH10 9LW,UK
declare under our sole responsibility, as manufacturer and person within the EU
authorised to assemble the technical file, that theproduct(s)
Drypump Profibus Module D397-52-000
to which this declaration relates is in conformity with the following standard(s) or
other normativedocument(s)
EN61326-1:2013 Electrical equipment for measurement, control and
(Class B Emissions, laboratory Use. EMC requirements. Generalrequirements
Industrial Immunity)
and fulfils all the relevant provisions of
2014/30/EU Electromagnetic Compatibility (EMC) Directive
Note: This declaration covers all product serial numbers from the date this Declaration was
signed onwards.
16.07.2015, Eastbourne
Larry Marini, Senior Technical Manage
r
Date and Place
P200-02-820 Issue C
This product has been manufactured under a quality management system certified to ISO 9001:2008

P200-10-085
IssueA
Material Declaration

In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the
Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as
‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical
Products:
Product Product Label Meaning
D39752000 Drypump Profibus Module
This product contains hazardous substances in at
least one of the homogeneous materials used
which are above the limit requirement in GB/T
26572 as detailed in the declaration table below.
These parts can safely be used for the
environmental protection use period as
indicated.
材料成分声明
Materials Content Declaration
部件名称
Part name
有害物质
Hazardous Substances
铅
Lead
(Pb)
汞
Mercury
(Hg)
镉
Cadmium
(Cd)
六价铬
Hexavalent
Chromium
(Cr VI)
多溴联苯
Polybrominated
biphenyls (PBB)
多溴二苯醚
Polybrominated
diphenyl ethers
(PBDE)
印刷电路组件 (PCA)
Printed Circuit
Assembly (PCA) X O X O O O
电缆/电线/连接器
Cable/wire/connector X O O O O O
机械部件
Mechanical Components X O O O O O
O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is
below the limit requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for
this part is above the limit requirement of GB/T26572.
NOTE:TheseproductsareEURoHScompliant,thefollowingExemptionsapply:
6(b)Leadasanalloyingelementinaluminiumcontainingupto0.4%byweight
6(c)Copperalloycontainingupto4%leadbyweight
7(a)Leadininhighmeltingtemperaturetypesolder(i.e.leadbasedalloyscontaining85%byormore)
7(b)Leadinsoldersforservers,storageandstoragearraysystems,networkinfrastructureequipmentforswitching,signalling,
transmission,andnetworkmanagementfortelecommunications
7(c)IElectricalandelectroniccomponentscontainingleadinaglassorceramicotherthandielectricceramicincapacitors,e.g.
piezoelectronicdevices,orinaglassorceramicmatrixcompound
7(c)IILeadindielectricceramicincapacitorsforaratedvoltageof125VACor250VDCorhigher
8(b)Cadmiumanditscompoundsinelectricalcontacts
15Leadinsolderstocompleteaviableelectricalconnectionbetweensemiconductordieandcarrierwithinintegratedcircuitflip
chippackages
34Leadincermet‐basedtrimmerpotentiometerelements

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© Edwards Limited 2016. All rights reserved. Page i
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Contents
D397-52-880 Issue D
Contents
Section Page
1 Introduction .......................................................................................1
1.1 Scope and definitions ................................................................................................... 1
1.2 Outline description ...................................................................................................... 2
2 Technical data ....................................................................................3
2.1 Mechanical data .......................................................................................................... 3
2.2 Operating and storage data ............................................................................................ 3
2.3 Electrical data ............................................................................................................ 3
2.3.1 D.C. Power connector ................................................................................................... 3
2.3.2 Profibus connector ...................................................................................................... 4
2.3.3 RS232 Connector ......................................................................................................... 5
2.3.4 Front panel USB Connector ............................................................................................. 5
3 Installation .........................................................................................6
3.1 Unpack and inspect ...................................................................................................... 6
3.2 Fitting the module ....................................................................................................... 6
3.2.1 Rack mounting ........................................................................................................... 7
3.2.2 Panel mounting .......................................................................................................... 7
3.2.3 DIN rail mounting ........................................................................................................ 7
3.3 Electrical connections ................................................................................................... 8
3.3.1 Connection to a PDT Port only ......................................................................................... 9
3.3.2 Connection to a PDT Port and a LON Port ........................................................................... 9
3.4 Profibus network connection .......................................................................................... 9
4 Operation ........................................................................................ 10
4.1 Profibus system information ..........................................................................................10
4.2 Quick start set up instructions ........................................................................................10
4.3 Front panel display .....................................................................................................10
4.4 Address set-up ...........................................................................................................11
4.5 Baud-rate ................................................................................................................13
4.6 Software format ........................................................................................................13
4.6.1 Parameterisation ........................................................................................................14
4.6.2 Configuration ............................................................................................................14
4.6.3 Diagnostics description ................................................................................................15
4.6.4 Data exchange values ..................................................................................................15
4.7 Software modules .......................................................................................................16
4.7.1 Module 990 - Pump Family ............................................................................................17
4.7.2 Module 991 - Pump Serial Number ...................................................................................17
4.7.3 Module 110 - Remote/Local state ....................................................................................18
4.7.4 Module 992 - Alert Status ..............................................................................................18
4.7.5 Module 11 - Pump Control .............................................................................................19
4.7.6 Module 14 - DP Run Hours .............................................................................................19
4.7.7 Module 20 - DP Number of Starts .....................................................................................19
4.7.8 Module 21 - DP Time to Stop ..........................................................................................19
4.7.9 Module 3 - DP Current ..................................................................................................19
4.7.10 Module 4 - DP Power ...................................................................................................19
4.7.11 Module 184 - DP Speed Absolute .....................................................................................20
4.7.12 Module 994 - DP Speed Relative ......................................................................................20
4.7.13 Module 699 - DP Speed Demand ......................................................................................20
4.7.14 Module 55 - DP Body Temperature ...................................................................................20
4.7.15 Module 57 - DP End Cover Temperature ............................................................................20
4.7.16 Module 70 - DP Body Temperature 2 .................................................................................20
gea/0029/09/16

D397-52-880 Issue D
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Edwards and the Edwards logo are trademarks of Edwards Limited.
Contents
4.7.17 Module 63 - Pump Internal Temperature ...........................................................................21
4.7.18 Module 12 - MB Override ...............................................................................................21
4.7.19 Module 7 - MB Current .................................................................................................21
4.7.20 Module 8 - MB Power ...................................................................................................21
4.7.21 Module 174 - MB Speed Absolute .....................................................................................21
4.7.22 Module 995 - MB Speed Relative ......................................................................................21
4.7.23 Module 698 - MB Speed Demand ......................................................................................22
4.7.24 Module 54 - MB Body Temperature ...................................................................................22
4.7.25 Module 62 - MB End Cover Temperature ............................................................................22
4.7.26 Module 812 - PB Override ..............................................................................................22
4.7.27 Module 817 - PB Run Hours ............................................................................................22
4.7.28 Module 818 - PB Number of Starts ...................................................................................23
4.7.29 Module 820 - PB Current ...............................................................................................23
4.7.30 Module 821 - PB Power .................................................................................................23
4.7.31 Module 823 - PB Speed Absolute .....................................................................................23
4.7.32 Module 996 - PB Speed Relative ......................................................................................23
4.7.33 Module 697 - PB Speed Demand ......................................................................................23
4.7.34 Module 813 - PB Body Temperature ..................................................................................23
4.7.35 Module 814 - PB End Cover Temperature ...........................................................................24
4.7.36 Module 35 - Nitrogen Flow Rate ......................................................................................24
4.7.37 Module 68 - Active Utility Control ....................................................................................24
4.7.38 Module 39 - Exhaust Pressure .........................................................................................24
4.7.39 Module 56 - Exhaust Gas Temperature ..............................................................................24
4.7.40 Module 84 - Exhaust Pipe Temperature .............................................................................24
4.7.41 Module 52 - Water Flow Rate .........................................................................................25
4.7.42 Module 161 - Gate Valve ...............................................................................................25
4.7.43 Module 53 - Active Gauge .............................................................................................25
4.7.44 Module 993 - Profibus Software Version .............................................................................25
5 Maintenance ..................................................................................... 26
5.1 Fault finding .............................................................................................................26
6 Storage and disposal ........................................................................... 27
6.1 Storage ...................................................................................................................27
6.2 Disposal ...................................................................................................................27
7 Spares and accessories ......................................................................... 28
7.1 Introduction .............................................................................................................28
7.2 Accessories ...............................................................................................................28
Index .............................................................................................. 29
For return of equipment, complete the HS Forms at the end of this manual.
Illustrations
Figure Page
1 Pin connections for the 2-way power connector .................................................................... 3
2 Pin connections for 9-way ‘D’ type socket ........................................................................... 4
3 Pin connections for 9-way ‘D’ type plug ............................................................................. 5
4 Dimensions of the Profibus module (mm) ............................................................................ 6
5 Panel mounting the module (mm) .................................................................................... 7
6 DIN rail mounting the module ......................................................................................... 8
7 Profibus module rear connections .................................................................................... 9
8 Profibus front panel display ...........................................................................................10

© Edwards Limited 2016. All rights reserved. Page iii
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Contents
D397-52-880 Issue D
Tables
Table Page
1 Pin connections for 9-way ‘D’ type socket ........................................................................... 4
2 Pin connections for 9-way ‘D’ type plug ............................................................................. 5
3 Component checklist .................................................................................................... 6
4 Drypump connections ................................................................................................... 8
5 Front panel symbols and their functions ............................................................................11
6 Address switch settings ................................................................................................11
7 Summary of software modules ........................................................................................16
8 Fault finding guide ......................................................................................................26

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D397-52-880 Issue D
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Edwards and the Edwards logo are trademarks of Edwards Limited.

© Edwards Limited 2016. All rights reserved. Page 1
Edwards and the Edwards logo are trademarks of Edwards Limited.
Introduction
D397-52-880 Issue D
1Introduction
1.1 Scope and definitions
This manual provides installation, operation and maintenance instructions for the Edwards Drypump Profibus Module.
You must use the Module as specified in this manual.
Read this manual before you install and operate the Module. Important safety information is highlighted as WARNING
and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.
CAUTION
Cautions are given where failure to observe the instruction could result in damage to the equipment, associated
equipment and process.
Throughout this manual, page, figure or title numbers are sequential.
The following labels appear on the module:
WARNING
Warnings are given where failure to observe the instruction could result in injury or death to
people.
Warning - refer to accompanying documentation.
Edwards offer European customers a recycling service.

D397-52-880 Issue D
Page 2 © Edwards Limited 2016. All rights reserved.
Edwards and the Edwards logo are trademarks of Edwards Limited.
Introduction
1.2 Outline description
The Drypump Profibus Module provides a Profibus DP V0 slave interface for Edwards drypumps with a PDT (Pump
Display Terminal) port. This does not include older pumps with a PDM (Pump Display Module) port. The module
communicates with the pump using the RS232 interface. Commands received from the Profibus network are relayed
to the pump. Data from the pump is stored in the module and transmitted over the Profibus network when requested.
Most drypumps provide the DC power for the module. The front panel of the module has four LEDs which indicate the
status of the module and the Profibus network. he Profibus slave address is set using rotary switches. The back panel
of the module has a 9-way 'D' connector for the Profibus network, a 9-way 'D' connector for the RS232 link to the
drypump and a power connector.
WARNING
Edwards take no responsibility for damage or injury caused by improper use of the equipment.
WARNING
This equipment provides remote control of an Edwards Drypump. You must refer to the safety
information in the Drypump instruction manual.
WARNING
This unit should not be relied upon for safety related functions.

© Edwards Limited 2016. All rights reserved. Page 3
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Technical data
D397-52-880 Issue D
2Technicaldata
2.1 Mechanical data
Refer to Section 3.2 for installed dimensions and panel cut-out.
2.2 Operating and storage data
2.3 Electrical data
2.3.1 D.C. Power connector
Figure 1 - Pin connections for the 2-way power connector
Weight 0.28 kg
Dimensions 129 x 30.5 x 117 mm
Ambient operating temperature 0 °C to 40 °C
Humidity Maximum 90% RH non-condensing
Maximum altitude 2000 m
IP rating IP30 - indoor use only
Ambient storage temperature -30°C to 70°C
WARNING
Do not exceed the maximum supply voltage. Excessive supply voltage will cause permanent
damage to the control electronics and may result in a mechanical hazard in some failure
conditions.
Electrical supply 9 V d.c. to 52 V d.c.
Power consumption 5 W maximum Switch on surge 500 mA maximum
Fuse No internal fuse
Connector type 2 Way Receptacle. Mating part is cable-mount
Terminal Block. Suitable parts include: Phoenix MSTB
2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2;
IMO 21.950/2 (Refer to Figure 1).

D397-52-880 Issue D
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Edwards and the Edwards logo are trademarks of Edwards Limited.
Technical data
2.3.2 Profibus connector
Figure 2 - Pin connections for 9-way ‘D’ type socket
Connector type 9-way ‘D’ type socket (Refer to Figure 2)
Profibus Data signals Electrically compliant with RS485 specification.
Isolated from chassis.
Profibus Power Supply 10 mA supply (protected) for external terminator
resistors if required.
Chassis For Profibus cable screen connection
Repeater control signal Digital signal, nominally 0-5 V but with series 340 ohm
resistor. High = module transmitting. Low = Receiving
or Idle.
Table 1 - Pin connections for 9-way ‘D’ type socket
Pin Allocation
1
2
3
4
5
6
7
8
9
Shell
Chassis (box)
Not connected
Profibus Data + (B)
Control Signal for Repeater
Profibus Data reference (isolated)
Profibus 5V output (isolated)
Not connected
Profibus Data - (A)
Not connected
Chassis (box)

© Edwards Limited 2016. All rights reserved. Page 5
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Technical data
D397-52-880 Issue D
2.3.3 RS232 Connector
Figure 3 - Pin connections for 9-way ‘D’ type plug
Table 2 - Pin connections for 9-way ‘D’ type plug
2.3.4 Front panel USB Connector
Connector type 9-way ‘D’ type plug (Refer to Figure 3)
For connection to serial comms port of SCU-750/1500
controller only.
RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity
Pin Allocation
1
2
3
4
5
6
7
8
9
Shell
Not connected
RS232 receive
RS232 transmit
Not connected
RS232 common
Not connected
Not connected
Not connected
Not connected
Chassis (box)
Connector type USB Micro-B socket
Function Software upgrade by Edwards service personnel only

D397-52-880 Issue D
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Edwards and the Edwards logo are trademarks of Edwards Limited.
Installation
3 Installation
3.1 Unpack and inspect
Remove all of the packaging material and check the module. If the module is damaged, follow the Edwards return of
equipment procedures that are laid out in the back of this manual. Do not use the module if it is damaged.
Check that your package contains the items that are listed in Table 3. If any of these items are missing, notify your
supplier in writing within three days. If the module is not to be used immediately, store the module in suitable
conditions as described in Section 6.1.
3.2 Fitting the module
CAUTION
The unit is IP30 rated. Please ensure that the unit is not installed where fluids can enter into the module.
The module can be rack mounted, panel mounted, DIN rail mounted or free-standing. Sufficient space must be
provided at the rear of the unit for the cables. If right-angled connectors are used additional space will be required.
If the unit is to be used free-standing it should be laid flat to ensure stability. The four self-adhesive rubber feet can
be used to prevent sliding. Figure 4 shows the dimensions of the module with the rubber feet attached.
Figure 4 - Dimensions of the Profibus module (mm)
Table 3 - Component checklist
Quantity Description Check(?
)
1Module 
1 Instruction manual 
1 Cable for connection between pump PDT port and Profibus
module 
2DINrailclips 
2 Mounting screws 
4 Rubber feet 
1 CD (includes GSD file) 

© Edwards Limited 2016. All rights reserved. Page 7
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Installation
D397-52-880 Issue D
3.2.1 Rack mounting
For rack mounting the unit should be fitted in a space 6HP wide x 3U high, using the 2-off M2.5 screws provided.
3.2.2 Panel mounting
For panel mounting cut the aperture in the panel using the dimensions shown in Figure 5. The module can be fixed
into the panel with the 2-off M2.5 screws.
Figure 5 - Panel mounting the module (mm)
3.2.3 DIN rail mounting
For DIN rail mounting the 2 clips should be attached to the module using 2-off M3 screws provided (one in the centre
of each clip), as shown in Figure 6. The clips should then be roughly aligned with the box sides. The clips can then
be fitted to a suitable DIN-rail, as shown in Figure 6.
It is recommended to use end stops on a DIN rail system.

D397-52-880 Issue D
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Installation
Figure 6 - DIN rail mounting the module
3.3 Electrical connections
The Profibus module should not be connected to a Drypump when the pump or tool are "On Process".
The Profibus module uses a Drypump's PDT port (normally a 5-way XLR socket) for communication with the Drypump.
It is not possible to connect any other devices to the same PDT port when that port is used by the Profibus module,
for example a PDT.
Some PDT connectors are not able to supply enough power to operate the Profibus module. However for most pump
types an alternative power source will be available. See Table 4 below.
If the pump has several accessories attached, guidance should be sought from Edwards to ensure the pump is able to
provide enough power.
WARNING
When installing the module ensure that the cables are laid out and secured in a manner that will
not create a trip hazard.
Table 4 - Drypump connections
Drypump Type PDT Port Position Drypump Connection Ports
iXH Front Use rear PDT port only
iXH Rear PDT port only (see Section 3.3.1)
iXL (Large) Front Use rear PDT port only
iXL (Large) Rear PDT port only (see Section 3.3.1)
pXH Front Use rear PDT port only
pXH Rear PDT port only (see Section 3.3.1)
iGX Remote Front PDT port only (see Section 3.3.1)
iGX Remote Rear PDT + LON for power (see Section 3.3.2)
iGX Systemable Either External power required - Contact Edwards for advice
pHMB Upper PDT port only (see Section 3.3.1)
pHMB Lower PDT + LON for power (or upper PDT only)
iH Front PDT + LON for power (see Section 3.3.2)
iF Front PDT + LON for power (see Section 3.3.2)

© Edwards Limited 2016. All rights reserved. Page 9
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Installation
D397-52-880 Issue D
3.3.1 Connection to a PDT Port only
If connecting to a PDT port capable of powering the Profibus module then either use the cable provided in the kit
(5m long) or cable length may be increased using 5-way XLR extension cables. See Section 7.2.
Connect the 9-way D-type free socket and the DC power connector to the Profibus module. Connect the 5-way XLR
plug to the Drypump PDT port.
3.3.2 Connection to a PDT Port and a LON Port
Where connections to both a PDT socket and a LON socket is required the LON/PDT power/RS-232 splitter cable must
be used. See Section 7.2. This is to be used with the cable provided in this kit. The 5-way XLR plug of the long cable
should be connected to the 5-way XLR socket of the short splitter cable to make one cable assembly. The XLR plugs
can then be connected to the pump and the 9-way D-type and power connector connected to the Profibus module.
Cable length may be increased using 5-way XLR extension cables. See Section 7.2.
Figure 7 - Profibus module rear connections
3.4 Profibus network connection
Standard Profibus network cables and connectors compliant to EN50170 should be used to connect the Edwards
Drypump Profibus module to your system.
Bus-termination is not supplied with the module, but must be used as for a normal Profibus DP system. Bus
termination must be used at both ends of the Profibus trunk and not anywhere else. If the module is placed at one
end of the trunk a connector containing the standard termination resistors should be used. The appropriate 5 V and
0 V signals are supplied on the standard pins for this purpose.

D397-52-880 Issue D
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Edwards and the Edwards logo are trademarks of Edwards Limited.
Operation
4 Operation
4.1 Profibus system information
The Profibus module is for connection to a Profibus DP network and operates as a V0 slave only.
The Profibus master requires a GSD file for each slave. The GSD file for this slave is contained on the CD supplied
with the unit and has the file name "EDW0BC2.GSD", which is registered with the Profibus association.
When configuring your system the "ID" number will be 0BC2 and the unit's description will be “Edwards Drypump”.
Note: The GSD file should not be altered.
4.2 Quick start set up instructions
1. Install the module and connect the cables as described in Section 3.
2. Set the address switches on the Profibus module. See Section 4.4.
3. Apply power (or power cycle the Profibus module, for example by disconnecting then reconnecting the power
connector).
4. Load the GSD file into your Profibus system configurator.
5. Select "Edwards Drypump" as a slave and set the address to match the address switches.
6. Select Module 11 to provide on and off control of the Drypump and select Module 992 to monitor pump alert
state. Add other Profibus software modules as required.
4.3 Front panel display
Figure 8 - Profibus front panel display

© Edwards Limited 2016. All rights reserved. Page 11
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Operation
D397-52-880 Issue D
4.4 Address set-up
The module address can be set from 1 to 125 using the two hexadecimal rotary switches on the front panel. The lower
switch defines the lower half of the address byte (nibble) and the upper switch defines the upper half of the address
byte. Each node on a Profibus network must have a unique address. The address switches will only be read by the
unit at power-up. Any change of address setting after power-up will be ignored until next power-up.
The following table may assist.
Table 5 - Front panel symbols and their functions
Symbol Name Function
Data exchange Module is in data exchange as defined by the Profibus standard.
Off-line Module is not in data exchange as defined by the Profibus standard.
Error ON at the same as Offline LED = Configuration or parameterisation
error:
Flashing at 1 Hz = Invalid address selected.
Power Internal 5 V supply is operating.
Upper address
switch Sets value of upper nibble of address (Hexadecimal).
Lower address
switch Sets value of lower nibble of address (Hexadecimal).
Table 6 - Address switch settings
Address in
Decimal
Upper switch
setting Lower switch setting Address in
Decimal
Upper switch
setting Lower switch setting
000633F
1016440
2026541
3036642
4046743
5056844
6066945
7077046
8087147

D397-52-880 Issue D
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Operation
9097248
10 0 A 73 4 9
11 0 B 74 4 A
12 0 C 75 4 B
13 0 D 76 4 C
14 0 E 77 4 D
150F784E
16 1 0 79 4 F
17 1 1 80 5 0
18 1 2 81 5 1
19 1 3 82 5 2
20 1 4 83 5 3
21 1 5 84 5 4
22 1 6 85 5 5
23 1 7 86 5 6
24 1 8 87 5 7
25 1 9 88 5 8
26 1 A 89 5 9
27 1 B 90 5 A
28 1 C 91 5 B
29 1 D 92 5 C
30 1 E 93 5 D
311F945E
32 2 0 95 5 F
33 2 1 96 6 0
34 2 2 97 6 1
35 2 3 98 6 2
36 2 4 99 6 3
37 2 5 100 6 4
38 2 6 101 6 5
39 2 7 102 6 6
40 2 8 103 6 7
41 2 9 104 6 8
42 2 A 105 6 9
43 2 B 106 6 A
44 2 C 107 6 B
45 2 D 108 6 C
Table 6 - Address switch settings (continued)
Address in
Decimal
Upper switch
setting Lower switch setting Address in
Decimal
Upper switch
setting Lower switch setting