Electrolux Professional IB5 700 User manual

Manual Version V1.00.6 Adjustments still possible
1
PART 1: INSTALLATION
Installation
manual
Flatwork
ironers IB5 700
With Integrated Thermal Oil Boiler
011040xx/GB
20.2017
The English manual is the original manual.

Manual Version V1.00.6 Adjustments still possible
2
Electrolux Professional AB
341 80 Ljungby, Sweden
www.electroluxprofessional.com
CUSTOMER:
MACHINE NR.:
VOLTAGE: 3 x 400V + N + PE
MACHINE TYPE: IB5 730 F - G
WIRING DIAGRAM NR.: 01-7030K220G1P

Manual Version V1.00.6 Adjustments still possible
3
FOREWORD
This manual contains information on installation, operation and maintenance.
The operator should read this manual carefully and become familiar with the machine
regulations before the machine is commissioned.
In this document we have attempted to answer any questions you may have.
For further information or explanation, please contact our after-sales department.
The illustrations, drawings and text are as accurate as possible. Discrepancies may occur as a
result of technical improvements or special options ordered by you. The design explanations
in this manual are intended only for the user of the machine and under NO circumstances
may they be disclosed to third parties.
This manual will help you get the best out of your machine.
Always quote the machine serial number when requesting information or
ordering parts.
Location of serial number plate.
Machine serial number plate + CE plate
can be found on the front at the
bottom right.
Here on the right side you see an
example from a serial number plate.

Manual Version V1.00.6 Adjustments still possible
4
- The padding
- The feed belts.
- Chains
- Pump seals.
- Oil change.
- Transport damage.
- Components damaged by poor maintenance.
- Spare parts who are placed by a technician who is not trained or schooled by
- Electrolux.
WE CAN’T GIVE ANY WARRANTY TO THE CONSUMABLE PARTS :

Manual Version V1.00.6 Adjustments still possible
5
PART 1: INSTALLATION...............................................................1
1.1 HANDLING OF THE MACHINE........................................................................................................6
1.2 LAYOUT AND CONNECTIONS ........................................................................................................9
1.3 TECHNICAL DATA AND DIMENSIONS............................................................................................13
1.4. INSTALLATION........................................................................................................................17
1.5 GENERAL...............................................................................................................................32

Manual Version V1.00.6 Adjustments still possible
6
1.1 Handling of the machine.
-Remove any obstacles under machine placement area.
-Fasten the lifting cables to the supplied lifting eye bolts on the top.
!
!

Manual Version V1.00.6 Adjustments still possible
7
-Lift the machine.
-Make sure the cables are positioned correctly so that machine hangs horizontally.
-Make sure nobody walks under the load.
-Lift and relocate machine carefully, without sudden shocks or movements.
-Place the machine on the ground, as close to the permanent location as possible.
-If the machine needs further moving, use rollers.
Important: To use rollers, place rollers in four corners, distributing the weight
evenly.

Manual Version V1.00.6 Adjustments still possible
8
To place the rollers under the machine, the machine can be lifted with a hydraulic jack
on these 4 supports.
-Once machine is in final position, remove the wooden bars. They are screwed
underneath the ironer foot plates.
-Remove all packing materials.
-Level machine.
-If there is also a length folder supplied, then place the length folder behind the ironer
as described in the manual from the length folder.

Manual Version V1.00.6 Adjustments still possible
9
1.2 Layout and connections

Manual Version V1.00.6 Adjustments still possible
10

Manual Version V1.00.6 Adjustments still possible
11

Manual Version V1.00.6 Adjustments still possible
12

Manual Version V1.00.6 Adjustments still possible
13
1.3 Technical data and dimensions.
IB5 725 G
IB5 730 G
IB5 733 G
Roll
Diameter
Length
700 mm
2500 mm
700 mm
3000 mm
700 mm
3300 mm
Dimensions
Length
Depth
Height
3750 mm
2036mm
1453mm
4250 mm
2036mm
1453mm
4550 mm
2036mm
1453mm
Speed
Minimum –Maximum
(*option)
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
Temperature
Minimum –Maximum
(*option)
150°C - 175°C
190°C*
150°C - 175°C
190°C*
150°C - 175°C
190°C*
Motors
Roll (*option)
Fan
Hydr. pump
Circulation pump
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
Electr. Connection
(D curve)
Cable section
3 x 230 V 50 Hz
3 x 400 V 50 Hz
25 A
16 A
25 A
16 A
25 A
16 A
3 x 230 V
3 x 400 V
3 x 6 mm² + PE
3 x 4 mm² + PE + N
3 x 6 mm² + PE
3 x 4 mm² + PE + N
3 x 6 mm² + PE
3 x 4 mm² + PE + N
Weight
kg
kg
2260 kg
kg
Packaging
L x D x H
3.8m x 1.9m x 1.8 m
4.3m x 1.9m x 1.8 m
4.6m x 1.9m x 1.8 m
Noise
Decibels
71 dB
71 dB
71 dB
Capacity burner
kW
189
189
189
Gas inlet
Pressure
Min. 20 mBar
Max. 36 mBar
Min. 20 mBar
Max. 36 mBar
Min. 20 mBar
Max. 36 mBar
Diameter
5/4”
5/4”
5/4”
Gas outlet
m³/h
280
280
280
°C
260
260
260
Throughput
Diameter
Ø125 mm
Ø125 mm
Ø125 mm
Gas consumption
m³/h
4,44 –18,03
4,44 –18,03
4,44 –18,03
Gas setting
kcal/h
41300 - 167700
41300 - 167700
41300 - 167700
Roll suction outlet
m³/h
1400
1400
1400
°C (ironing temp. 180°C)
100°C
100°C
100°C
Diameter
(Heat resistance pipe)
Ø125 mm
Ø125 mm
Ø125 mm
Fan max. flow rate with
no pressure in m³/h
1800
1800
1800
Fan total pressure with
no flow
105 mm H₂O
105 mm H₂O
105 mm H₂O
Fresh air supply in the
working room.
m³/h
4500
4500
4500
Ironing capacity
Residual moisture
50% (ironing temp. 180°C)
200 kg/h
230 kg/h
250 kg/h
* All gas calculations are with
a gas type with a calorific value of 9300 kcal/h.
Example: gas consumption = 41300 / 9300
= 4,44m³/h
*Max. temperature for polyester is 175°C
Max. temperature for nomex is 190°C
When there is a modulating burner
(BS3/M) installed, the lowest
possible power output must be
regulated below 60kW !!!
This to ensure that the CO value will
not be too high. (for safety reasons).

Manual Version V1.00.6 Adjustments still possible
14
IB5 725 E
IB5 730 E
IB5 733 E
Roll
Diameter
Length
700 mm
2500 mm
700 mm
3000 mm
700 mm
3300 mm
Dimensions
Length
Depth
Height
3750 mm
2036mm
1453mm
4250 mm
2036mm
1453mm
4550 mm
2036mm
1453mm
Speed
Minimum –Maximum
(*option)
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
Temperature
Minimum –Maximum
(*option)
150°C - 175°C
190°C*
150°C - 175°C
190°C*
150°C - 175°C
190°C*
Motors
Roll (*option)
Fan
Hydr. pump
Circulation pump
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
2.2 / *4 kW
1.1 kW
0.37 kW
3 kW
Electr. Connection
(D curve)
Cable section
3 x 230 V 50 Hz
3 x 400 V 50 Hz
50 A
125 A
25 A
160 A
25 A
160 A
3 x 230 V
3 x 400 V
3 x 6 mm² + PE
3 x 32 mm² + PE + N
3 x 6 mm² + PE
3 x 50 mm² + PE + N
3 x 6 mm² + PE
3 x 50 mm² + PE + N
Weight
kg
kg
kg
kg
Packaging
L x D x H
3.8m x 1.9m x 1.8 m
4.3m x 1.9m x 1.8 m
4.6m x 1.9m x 1.8 m
Noise
Decibels
71 dB
71 dB
71 dB
Capacity heating
elements
kW
75
90
90
Vapour outlet
m³/h
1400
1400
1400
°C (ironing temp. 180°C)
100°C
100°C
100°C
Diameter
(Heat resistance pipe)
Ø125 mm
Ø125 mm
Ø125 mm
Fresh air supply in the
working room.
m³/h
4500
4500
4500
Ironing capacity
Residual moisture
50% (ironing temp. 180°C)
200 kg/h
230 kg/h
250 kg/h
* speed option: 4 kw motor
* temperature option: nomex padding
*roll option: 4 kw motor
*suction feeding belts: 0.75 kw motor

Manual Version V1.00.6 Adjustments still possible
15
IB5 725 F - G
IB5 730 F - G
IB5 733 F - G
Roll
Diameter
Length
700 mm
2500 mm
700 mm
3000 mm
700 mm
3300 mm
Dimensions
Length
Depth
Height
3750 mm
2140mm
1453mm
4250 mm
2140mm
1453mm
4550 mm
2140mm
1453mm
Speed
Minimum –Maximum
(*option)
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
Temperature
Minimum –Maximum
(*option)
150°C - 175°C
190°C*
150°C - 175°C
190°C*
150°C - 175°C
190°C*
Motors
Roll (*option)
Fan
Hydr. pump
Circulation pump
Suction feeding belts
(*option)
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
Electr. Connection
(D curve)
Cable section
3 x 230 V 50 Hz
3 x 400 V 50 Hz
25 A
16 A
25 A
16 A
25 A
16 A
3 x 230 V
3 x 400 V
3 x 6 mm² + PE
3 x 4 mm² + PE + N
3 x 6 mm² + PE
3 x 4 mm² + PE + N
3 x 6 mm² + PE
3 x 4 mm² + PE + N
Weight
kg
kg
kg
2384 kg
Packaging
L x D x H
3.8m x 1.9m x 1.8 m
4.3m x 1.9m x 1.8 m
4.6m x 1.9m x 1.8 m
Noise
Decibels
71 dB
71 dB
71 dB
Capacity burner
kW
189
189
189
Gas inlet
Pressure
Min. 20 mBar
Max. 36 mBar
Min. 20 mBar
Max. 36 mBar
Min. 20 mBar
Max. 36 mBar
Diameter
5/4”
5/4”
5/4”
Gas outlet
m³/h
280
280
280
°C
260
260
260
Throughput
Diameter
Ø125 mm
Ø125 mm
Ø125 mm
Gas consumption
m³/h
4,44 –18,03
4,44 –18,03
4,44 –18,03
Gas setting
kcal/h
41300 - 167700
41300 - 167700
41300 - 167700
Roll suction outlet
m³/h
1400
1400
1400
°C (ironing temp. 180°C)
100°C
100°C
100°C
Diameter
(Heat resistance pipe)
Ø125 mm
Ø125 mm
Ø125 mm
Fan max. flow rate with
no pressure in m³/h
1800
1800
1800
Fan total pressure with
no flow
105 mm H₂O
105 mm H₂O
105 mm H₂O
Air intake
(100% dry air! )
l/min.
450
450
450
Pressure
Min. 6 Bar
Min. 6 Bar
Min. 6 Bar
Diameter
½”
½”
½”
Fresh air supply in the
working room.
m³/h
4500
4500
4500
Ironing capacity
Residual moisture
50% (ironing temp. 180°C)
200 kg/h
230 kg/h
250 kg/h
* All gas calculations are with
a gas type with a calorific value of 9300 kcal/h.
Example: gas consumption = 41300 / 9300
= 4,44m³/h
*Max. temperature for polyester is 175°C
Max. temperature for nomex is 190°C
When there is a modulating burner
(BS3/M) installed, the lowest
possible power output must be
regulated below 60kW !!!
This to ensure that the CO value will
not be too high. (for safety reasons).

Manual Version V1.00.6 Adjustments still possible
16
IB5 725 F - E
IB5 730 F - E
IB5 733 F - E
Roll
Diameter
Length
700 mm
2500 mm
700 mm
3000 mm
700 mm
3300 mm
Dimensions
Length
Depth
Height
3750 mm
2140mm
1453mm
4250 mm
2140mm
1453mm
4550 mm
2140mm
1453mm
Speed
Minimum –Maximum
(*option)
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
3 –12m/min.
*4 –16 m/min
Temperature
Minimum –Maximum
(*option)
150°C - 175°C
190°C*
150°C - 175°C
190°C*
150°C - 175°C
190°C*
Motors
Roll (*option)
Fan
Hydr. pump
Circulation pump
Suction feeding belts
(*option)
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
2.2 / *4 kW
0.75 kW
0.37 kW
3 kW
0.75 kW
Electr. Connection
(D curve)
Cable section
3 x 230 V 50 Hz
3 x 400 V 50 Hz
50 A
125 A
25 A
160 A
25 A
160 A
3 x 230 V
3 x 400 V
3 x 6 mm² + PE
3 x 32 mm² + PE + N
3 x 6 mm² + PE
3 x 50 mm² + PE + N
3 x 6 mm² + PE
3 x 50 mm² + PE + N
Weight
kg
kg
kg
kg
Packaging
L x D x H
3.8m x 1.9m x 1.8 m
4.3m x 1.9m x 1.8 m
4.6m x 1.9m x 1.8 m
Noise
Decibels
71 dB
71 dB
71 dB
Capacity heating
elements
kW
75
90
90
Vapour outlet
m³/h
1400
1400
1400
°C (ironing temp.
180°C)
100°C
100°C
100°C
Diameter
(Heat resistance pipe)
Ø125 mm
Ø125 mm
Ø125 mm
Air intake
(100% dry air! )
l/min.
450
450
450
Pressure
Min. 6 Bar
Min. 6 Bar
Min. 6 Bar
Diameter
½”
½”
½”
Fresh air supply in the
working room.
m³/h
4500
4500
4500
Ironing capacity
Residual moisture
50% (ironing temp. 180°C)
200 kg/h
230 kg/h
250 kg/h
* speed option: 4 kw motor
* temperature option: nomex padding
*roll option: 4 kw motor
*suction feeding belts: 0.75 kw motor

Manual Version V1.00.6 Adjustments still possible
17
1.4. Installation.
1. Unload the machine as described. ( See: 1. Handling of the machine )
The ironing machine is best moved with rollers.
The ironing machine must be positioned perfectly level.
For the purposes of service and maintenance work, a space of at least 50 cm must be
left to the right side and left side and 80 cm behind the machine.
The walls through which the air exhaust pipe runs to the outside must be made of a
non-flammable material.
The ironing machine must have sufficient air supply (approx. 4500 m³/h).
(Insufficient supply of fresh air can lead to overheating)

Manual Version V1.00.6 Adjustments still possible
18
2. Remove all packaging materials such as plastic and cardboard from the machine and
clean the ironing roll with a vacuum cleaner before allowing the machine to warm up.
Remove all dust from the ironer. Do not use any explosive products.
3. Position the machine so it is level. When the floor isn’t flat, place metal plates under
the foot plates from the ironer to level the ironer.
4. Remove the lifting eye bolts.
Lifting eye bolts
Screw the supplied plugs
into the lifting holes.

Manual Version V1.00.6 Adjustments still possible
19
5. Electrical connection.
Compare the type of main voltage with the data on the machine plate and bear the
guidelines in mind.
It is important for the electrical connection to be set up by an qualified or certified
technician to ensure that the installation complies with the standards and guidelines
that apply where the machine is installed.
The selected main connection must have a nominal cross-section that matches the
nominal electrical load specified on the ironing machine.
The ironing machine must be earthed to ensure proper operation and safety.
A differential switch must be installed
The connection cable must be fed in via the connector in the frame containing the
electrical connection box.
The connection cable can be connected to the main switch (L1-L2-L3-Earth-Neutral) in
the left-hand from containing the electrical connection box.
When the connection cable is connected, the main switch can be moved to position
“1”and the direction of movement of the motors must be checked (to prevent
damage).
How to check the rotation :
Connection for electrical cable:

Manual Version V1.00.6 Adjustments still possible
20
Open the electrical cabinet and push on contactor K31 (suction roll )
Check the rotation from the motor
motor