elero Solar-Bundle DC User manual

Solar-Bundle DC
assembly instructions
132070001_EN_0220
General
• Application: Drive system for roller shutters and textile
sun protection independent of the mains current, opera-
tion with solar energy, pre-charged ready for operation
• Power supply: Direct current (12 V) from battery pack
• No wiring necessary to the power supply or control unit
• Limit switch: Electronic with soft shutdown
• Noiseless soft brake
• Special feature: Cut-out when obstacles are detected,
frost protection function, 2 intermediate positions freely
definable
• End positions adjustable via elero hand-held transmitter
• Shaft size: from 50 mm Ø
Standard scope of delivery
• RolSolar drive M-868 DC, solar panel, battery pack with
retaining clips, connection cable MiniPlug, pluggable with
reverse polarity plug connectors, assembly instructions
Accessories
• Charger for separate charging of the battery pack,
Y-cable for DC Solar-Bundle, retaining clips for battery
pack, adapter sets, motor bearings, transmitters
Safety instructions
General safety instructions for use including installation of
motors for roller shutters, awnings, textile sun protection and
Venetian blinds can be found in the “Safety instructions” leaf-
let supplied with each motor. Please read the general safety
instructions and this installation manual carefully as the pro-
cedure in this manual is a prerequisite for correct use of the
product. Any intervention by unqualied personnel or failure to
comply with warnings may lead to personal injuries or materi-
al damage.
All work on the device may only be carried out by a qualied
and approved electrician. Relevant national regulations must
be observed.
Figures included are for illustration purposes only. The illus-
trations may di󰀨er from your product in minor details and are
provided for general information only.
elero GmbH continuously strives to improve all products. As a
result, the specications, features and technology of this prod-
uct may be changed at any time. The information provided is
based on current information at the time of publication.
No claims can be derived from the technical data, images and
information provided in this manual.
Intended use
The battery pack was designed for use with the RolSolar drive
M-868 DC to store the energy converted by the solar panel
and to operate the drive. Any conversions or other modica-
tions to the overall system are not permitted. Be careful when
dealing with the overall system, especially the battery pack.
Optional individual components
available
Item numbers (/D+)
RolSolar(/D+) M10-868 DC 34 220.0001 (34 320.0001)
RolSolar(/D+) M10-868 RH DC 38 220.0001 (38 320,0001)
RolSolar(/D+) M10-868 SH DC 39 220.0001 (39 320.0001)
RolSolar(/D+) M20-868 DC 34 230,0001 (34 330,0001)
RolSolar(/D+) M20-868 RH DC 38 230.0001 (38 330.0001)
RolSolar(/D+) M20-868 SH DC 39 230.0001 (39 330.0001)
Assembly instructions Solar-Bundle DC 13 207.0001
Assembly instructions RolSolar
M-868 DC
13 825.0001
Y-cable type A for DC Solar 13 710.6801
Y-cable type B for DC Solar 13 710.6901
Retaining clip for battery pack short 16 307.1001
Mains / charger 1.8 m with Molex
connector
13 710.6701
MiniPlug for DC Solar Bundle (233956301)
Connection from the RolSolar drive to the power supply
(battery pack and solar panel or mains/charger) with cable
ag and note DC.
123456
A
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12345678
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223333995566220011
233956201_Molex Stecker.asm
04.06.2019 schmidh
-
MMiinniiPPlluugg DDCC 00,,44mm
DC Solar KIT
1:2
-
Diese Maße werden besonders geprüft
This dimensions are particularly examined
Gratfrei
burr-free
Allgemeintoleranzen
General Tolerances:
DIN ISO 2768-1 m-E
DIN ISO 2768-2 K-E
Maßstab / Scale:
Werkstoff / Material:
Datum / Date: Name:
A-EW
geprüft
proofed:
Benennung / Title:
Zeichnungsnummer / Drawingnumber:
Werkzeug-Nr
Tool-Number:
GGeemmääßß RRooHHSS--RRiicchhttlliinniiee 22001111//6655 EEGG // aaccccoorrddiinngg ttoo RRooHHSS ddiirreeccttiivvee 220000//1111//EEUU
Index: Kurzbeschreibung / Short Comment: Name:Datum / Date:
elero GmbH
Antriebstechnik
Maybachstr. 30, D-73278 Schlierbach
Fon: (0049) 7021 / 9539-0
Fax: [phone]
Verwendung , Kennzeichnung / Used in, Spezification:
Gewicht / weight:
Solid Edge
-
-
-
-
-
-
-
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-
-
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-
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1
CAD-Nr / CAD-No:
DIN A4
Format / format:
rev. Nr.
-
Lieferantenkennzeichnung nach Absprache
Supplier ID according to prior agreement
0,190 kg
Reg. Nr
-
-
-
-
-
-
-
-
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①MinPlug for the drive
② Drive adapter (socket) for the solar panel
③ Power supply plug (battery pack / mains / charger)
Y-cable type A for DC Solar-Bundle (137106801)
For simultaneously connecting the battery pack and mains /
charger or 2 solar panels
123456
A
B
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78
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12345678
A
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D
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113377110066880011
137106801.asm
04.07.19 HERMANNC
-
YY--KKaabbeell ffüürr DDCC SSoollaarr TTyypp AA
1:2
-
Diese Maße werden besonders geprüft
This dimensions are particularly examined
Gratfrei
burr-free
Allgemeintoleranzen
General Tolerances:
DIN ISO 2768-1 m-E
DIN ISO 2768-2 K-E
Maßstab / Scale:
Werkstoff / Material:
Datum / Date: Name:
A-EW
geprüft
proofed:
Benennung / Title:
Zeichnungsnummer / Drawingnumber:
Werkzeug-Nr
Tool-Number:
GGeemmääßß RRooHHSS--RRiicchhttlliinniiee 22001111//6655 EEGG // aaccccoorrddiinngg ttoo RRooHHSS ddiirreeccttiivvee 220000//1111//EEUU
Index: Kurzbeschreibung / Short Comment: Name:Datum / Date:
elero GmbH
Antriebstechnik
Maybachstr. 30, D-73278 Schlierbach
Fon: (0049) 7021 / 9539-0
Fax: [phone]
Verwendung , Kennzeichnung / Used in, Spezification:
Gewicht / weight:
Solid Edge
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
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-
-
-
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1
CAD-Nr / CAD-No:
DIN A4
Format / format:
rev. Nr.
-
Lieferantenkennzeichnung nach Absprache
Supplier ID according to prior agreement
0,000 kg
-
Reg. Nr
-
-
-
-
-
-
-
-
-
Pos. Menge Einheit Teile- Nr. Titel Material
1* 2STK Kabel AWG20 black/rec
2* 4STK 137125701 Molex Crimp 3900000061 (5558)
3* 2STK 137125801 Molex housing 469930211
4* 2STK 137125901 Molex Crimp 39000060
5* 1STK 137126001 Molex Housing 0469920210
6* 1STK 137126101 Molex Crimp 39000083 alternativ
Molex Housing 0469920210
Molex Crimp 39000060 Molex Housing 0469930211
Molex Crimp 39000061 (5558)
Alternativ Molex Crimp 39000083
-
+
Molex Housing 0469930211
Molex Crimp 3900000061 (5558)
300
200
15mm stripped
15mm stripped
15mm stripped
5
4
2
3
AWG20 black
AWG20 red AWG20 black
AWG20 red
3
2
1
1
6
-
+
-
+
Y-cable type B for DC Solar-Bundle (137106901)
For the simultaneous connection of 2 battery packs
123456
A
B
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78
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12345678
A
B
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113377110066990011
137106901.asm
04.07.19 HERMANNC
-
YY--KKaabbeell ffüürr DDCC SSoollaarr TTyypp AA
1:2
-
Diese Maße werden besonders geprüft
This dimensions are particularly examined
Gratfrei
burr-free
Allgemeintoleranzen
General Tolerances:
DIN ISO 2768-1 m-E
DIN ISO 2768-2 K-E
Maßstab / Scale:
Werkstoff / Material:
Datum / Date: Name:
A-EW
geprüft
proofed:
Benennung / Title:
Zeichnungsnummer / Drawingnumber:
Werkzeug-Nr
Tool-Number:
GGeemmääßß RRooHHSS--RRiicchhttlliinniiee 22001111//6655 EEGG // aaccccoorrddiinngg ttoo RRooHHSS ddiirreeccttiivvee 220000//1111//EEUU
Index: Kurzbeschreibung / Short Comment: Name:Datum / Date:
elero GmbH
Antriebstechnik
Maybachstr. 30, D-73278 Schlierbach
Fon: (0049) 7021 / 9539-0
Fax: [phone]
Verwendung , Kennzeichnung / Used in, Spezification:
Gewicht / weight:
Solid Edge
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
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1
CAD-Nr / CAD-No:
DIN A4
Format / format:
rev. Nr.
-
Lieferantenkennzeichnung nach Absprache
Supplier ID according to prior agreement
0,000 kg
-
Reg. Nr
-
-
-
-
-
-
-
-
-
Pos. Menge Einheit Teile- Nr. Titel Material
1* 1STK Kabel AWG20 black/rec
2* 2STK 137125701 Molex Crimp 3900000061 (5558)
3* 1 STK 137125801 Molex housing 469930211
4* 4STK 137125901 Molex Crimp 39000060
5* 2STK 137126001 Molex Housing 0469920210
6* 1STK 137126201 Molex Crimp 39000079
300
15mm stripped
3
2
4
5
AWG20 black
AWG20 red AWG20 black
AWG20 red
5
4
1
1
6
200
Molex Housing 0469930210
Molex Crimp 39000060
Alternativ Molex Crimp 39000079
Molex Housing 0469930211
Molex Crimp 3900000061 (5558)
Molex Housing 0469930210
Molex Crimp 39000060
-
+
-
+
+
-
Battery pack
Failure to observe the following regulations can lead to fire or
explosion of the battery pack.
• Use the battery pack only for the intended purpose.
• Keep the battery pack away from heat.
• Keep the battery pack dry.
• Do not charge or use dropped or damaged battery packs.
• Do not connect the positive and negative poles of the bat-
tery pack to metallic objects.
• Only use the mains / charger supplied as an accessory
when under supervision.
• Do not open the housing of the battery pack and do not
make any modifications to the battery pack.
The performance of the battery pack decreases after pro-
longed use or frequent discharging.
Recharge with mains / charger available separately.
Product contents Item numbers
RolSolar drive M-868 DC Based on the bundle
MiniPlug 0.27 m DC Solar 23 395.6301
10S1P battery pack: 12 V, 2.1 Ah (“short”)
with 2 retaining clips /
10S1P battery pack: 12 V, 2.1 A (“long”)
13 710.4802
16 307.1101 /
13 710.3802
Solar panel 470 x 60 (hole attachment) /
Solar panel 455 x 60 (adhesive attachment)
13 124.7001 /
13 125.1901
Assembly instructions RolSolar M-868 DC 13 825.0001
Assembly instructions Solar-Bundle DC 13 207.0001
Individual components Solar-Bundle DC
RolSolar drive M-868 DC
Solar panel
MiniPlug
Battery pack
Wall-mounted radio transmitter
MonoTec-868
&$87,21
&$87,21

Delete and congure the end positions
See assembly instructions for the
RolSolar drive M-868 DC (13 825.0001), step 4 or
RolSolar/D+ M-868 DC (13 825.0501), step 4
Solar-Bundle DC
assembly instructions
Commissioning
• During initial commissioning only: the blind travels up and
down briey to signal that it is in programming mode. The
transmitter can be programmed.
Assembly of the solar panel
• The solar panel is intended exclusively for outdoor instal-
lation. Never install it behind glass. Position the device so
that it receives as much direct sunlight as possible. Avoid
installing the solar panel where it can be exposed to shade.
Connector plugs must not be outdoors.
• Ideally, the solar panel must be installed near the drive or
on the roller shutter case.
• Attachment depending on the version either by gluing
(2 double-sided adhesive pads on the back) on a smooth
and cleaned surface or with 2 suitable screws / blind rivets
through the existing recesses. Tighten the screws carefully
but not too tight.
Note: Avoid loose hanging cables.
Assembly of the battery pack
• Ideally, the battery pack should be installed close to the
drive.
• Installation of the battery pack including connector only
inside the roller shutter case. The battery pack and con-
nection cables must not be exposed to direct water con-
tact. Attachment is carried out with the supplied retaining
clips so that the blind or the winding is not affected.
Note:
Avoid loose hanging cables. Once the plug is connected,
the drive is energised and ready to use.
• Pay attention to the charge status of the battery pack.
• If necessary, charge the battery pack using the charger
before installing it.
• Do not extend the connection line to / from the drive / bat-
tery pack / solar panel and guide it out of the winding area
of the blind.
• Do not replace the connection cable with MiniPlug connec-
tor with an unpreassembled cable from the VariEco M DC.
• Take care to ensure the connections are correct and secure.
• Disconnect the battery pack from the drive before working
on the drive or blind.
• Only connect the drive with the power turned o󰀨.
- 2 -
123456
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113377110033880022
-
09.08.19 HEC/HEM
-
AAkkkkuuppaacckk ((lloonngg))
-
1:2
-
Diese Maße werden besonders geprüft This dimensions are particularly examined
Gratfrei burr-free
Allgemeintoleranzen General Tolerances: DIN ISO 2768-1 m-E DIN ISO 2768-2 K-E
Maßstab / Scale:
Werkstoff / Material:
Datum / Date: Name:
A-EW
geprüft proofed:
Benennung / Title:
Zeichnungsnummer / Drawingnumber:
Werkzeug-Nr Tool-Number:
GGeemmääßß RRooHHSS--RRiicchhttlliinniiee 22001111//6655 EEGG // aaccccoorrddiinngg ttoo RRooHHSS ddiirreeccttiivvee 220000//1111//EEUU
Index: Kurzbeschreibung / Short Comment: Name:Datum / Date:
elero GmbH Antriebstechnik Maybachstr. 30, D-73278 Schlierbach Fon: (0049) 7021 / 9539-0 Fax: [phone]
Verwendung , Kennzeichnung / Used in, Spezification:
Gewicht / weight:
Solid Edge
a - - - - - - -
CE ZEichen entfernt - - -
-
-
-
-
22.01.20 - -
- - - - - -
Herm. - - - - - - - -
1
CAD-Nr / CAD-No:
DIN A4
Format / format:
rev. Nr.
-
Lieferantenkennzeichnung nach Absprache Supplier ID according to prior agreement
0,000 kg
-
Reg. Nr
- - - -
-
-
-
- -
covered with yellow shrink fo
Molex Housing 0469930211 Molex Crimp 3900000061 (5558)
Pos. Menge Einheit Teile- Nr. Titel Material
1 1 STK 137103802 Akku (long)
2 1 STK 137118201 Silicon tube silicon tube ø5x0,5x70mm
3* 1 STK 137125701 Molex Crimp 39000061 (5558)
4 1 STK 137125801 Molex housing 469930211
5* 1STK 138212901 Label 65x23 Akku long
500
15,5+0,5
1
1
AWG20 red AWG20 black
Flex Marking:
A
A
2,5 u 0,1 stripped
15
O
-0,5mm
2
4
7 0( )
250 +2mm
Prüfen mit Prüflehre PM-3481
2
65
23
Label
5
-
+
a
123456
A
B
C D
78
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12345678
A
B
C D E F
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113377110044880022
-
29.05.19 HEC/HEM
-
AAkkkkuu kkuurrzz
Soprofen
1:2
-
Diese Maße werden besonders geprüft This dimensions are particularly examined
Gratfrei burr-free
Allgemeintoleranzen General Tolerances: DIN ISO 2768-1 m-E DIN ISO 2768-2 K-E
Maßstab / Scale:
Werkstoff / Material:
Datum / Date: Name:
A-EW
geprüft proofed:
Benennung / Title:
Zeichnungsnummer / Drawingnumber:
Werkzeug-Nr Tool-Number:
GGeemmääßß RRooHHSS--RRiicchhttlliinniiee 22001111//6655 EEGG // aaccccoorrddiinngg ttoo RRooHHSS ddiirreeccttiivvee 220000//1111//EEUU
Index: Kurzbeschreibung / Short Comment: Name:Datum / Date:
elero GmbH Antriebstechnik Maybachstr. 30, D-73278 Schlierbach Fon: (0049) 7021 / 9539-0 Fax: [phone]
Verwendung , Kennzeichnung / Used in, Spezification:
Gewicht / weight:
Solid Edge
a b - - - - - -
CE ZEichen entfernt Hinweis erg. - -
-
-
-
-
22.01.20 10.02.20 -
- - - - - -
Herm. Herm. - - - - - - -
1
CAD-Nr / CAD-No:
DIN A4
Format / format:
rev. Nr.
-
Lieferantenkennzeichnung nach Absprache Supplier ID according to prior agreement
0,000 kg
-
Reg. Nr
- - - -
-
-
-
- -
covered with yellow shrink fo
Molex Housing 0469930211 Molex Crimp 390000061 (5558)
Pos. Menge Einheit Teile- Nr. Titel Material
1 1 STK 137104802 Akku für DC Solar Soprofen
2 1 STK 137118201 Silicon tube silicon tube ø5x0,5x70mm
3* 1 STK 137125701 Molex Crimp 39000061 (5558)
4 1 STK 137125801 Molex housing 469930211
5 1 STK 138212801 Label 65x23 Akku kurz
250
29,5
u
0,1
16
u
1 mm
250 +2mm
AWG20 black
Flex Marking:
29,5 +0,5
AWG20 red
1
4
1
4
7 0( )
2
A A
2,58 u 0,1 stripped
transparent silicon tube ø5x0,5x70 moveable
Label
Prüfen mit Prüflehre PM-3480
2
65
23
5
- +
a
Abdeckung darf nicht überstehen ! Muss bündig mit der Akkukontur sein Cover must not protrude! Must be flush with the battery contour
b
Programming the radio transmitter
See assembly instructions for the RolSolar drive M-868 DC
(13 825.0001), step 3
elero radio transmitter, at least one of the part numbers or
higher
• MonoTec-868 (28 650.0002)
• QuinTec-868 (28 655.0002)
• MonoCom (28 405.0002)
• VarioCom (28 445.0002)
Technical data and dimensions
The technical data specified is subject to tolerance factors
(according to applicable standards).
Solar Bundle DC
Dimensions of solar panel [mm]
13 125.1901 | 13 124.7001 455 x 60 | 470 x 60
Solar panel (peak) power [W] 3.8
Battery pack type NiMH
Dimensions of the battery pack [mm]
(short, without cable) 13 710.4802 250 x 29.5 x 15
Dimensions of the battery pack [mm]
(long, without cable) 13 710.3802 500 x 16 x 16
Charging current 230 mA
Discharge current (recommended) [A] maximum 4 (at 20 ° C)
Rated voltage
battery pack [V]
12.0
Capacity battery pack [Ah] 2.1
Battery pack nominal charge [Wh] 25.8
Ambient operating temperature [ °C ]
based on operation
-10 to 60 normal charges
10 to 45 quick charges
-20 to 60 driving mode
-20 to 35 storage
Protection class (IP code)
Battery pack / Solar panel x4 / 67
Protection class III
Charger specications Item no. 13 710.6701
s. Type plate
Specication RolSolar M-868 DC
RolSolar/D+ M-868 DC
See Instructions 13 825.0001
13 825.0501
Disposal / Notes on environmental
protection
Electrical and electronic devices may not be disposed of
with household waste. The consumer is legally obliged to
return electrical and electronic equipment as well as batteries
/ rechargeable batteries to the designated public collection
points or to the retailer at the end of their service life. The
applicable regulations are governed by the relevant local
laws. The symbol on the product, the instruction manual or
the package indicates the applicable regulations.
After using the rechargeable battery for the final time, protect
the battery pack against short circuits.
By recycling or reusing old units/batteries, you are making an
important contribution to protecting our environment.
EU Conformity
elero hereby declares that this product is in compliance with
the essential requirements and other relevant provisions of
European directives that are applicable in Europe. A declara-
tion of conformity is available on the website
www.elero.com/downloads-service.
Manufacturer's
address
Service
elero GmbH
73278 Schlierbach
GERMANY
www.elero.com
If malfunctions occur or the device
is damaged despite correct han-
dling, contact your contractor or
dealer.
Battery 10S1P: 12 V, 2.1 Ah “short design”
Battery 10S1P: 12 V, 2.1 Ah “long design”

Solar-Bundle DC
assembly instructions
Operating modes based on expansion level
• It is always operated with 1 RolSolar radio drive M-868 DC, optionally
with 1 battery pack and / or 1 additional solar panel
• Connection diagrams and optional accessories according to the following overview:
Standard scope of delivery
• and additionally ...
Connection diagram
1 Standard scope of delivery
(see page 1) Solar panel
131247001
131251901
MiniPlug
233956301
Battery pack
137104802
137103802
2 • External charging option without
having to reconnect with mains /
charger (137106701)
• Y-cable type A (137106801)
Solar panel
131247001
131251901
Solar panel
131247001
131251901
MiniPlug
233956301
Battery pack
137104802
137103802
Y-cable Typ A
137106801
3 • Second solar panel
(131247001 or 131251901)
• Y-cable type A (137106801)
Battery pack
137104802
137103802
Solar panel
131247001
131251901
MiniPlug
233956301
Y-cable Typ B
137106901
Battery pack
137104802
137103802
4 • Second battery pack
(137104802 or 137103802)
• Y-cable type B (137106901)
Battery pack
137104802
137103802
Solar panel
131247001
131251901
Solar panel
131247001
131251901
MiniPlug
233956301
Y-cable Typ B
137106901
Y-cable Typ A
137106801
Battery pack
137104802
137103802
5 • Second solar panel
(131247001 or 131251901)
• Second battery pack
(137104802 or 137103802)
• Y-cable type A (13710486801)
• Y-cable type B (137106901) Solar panel
131247001
131251901
MiniPlug
233956301
Battery pack
137104802
137103802
Y-cable Typ A
137106801
Power supply
unit/charger
137106701
- 3 -

Operating modes based on expansion level
6 • Second solar panel
(131247001 or 131251901)
• External charging option without
having to reconnect to mains /
charger (137106701)
• Y-cable type A, x2 (137106801)
Battery pack
137104802
137103802
Solar panel
131247001
131251901
MiniPlug
233956301
Solar panel
131247001
131251901
Y-cable Typ A
137106801
Y-cable Typ A
137106801
Power supply
unit/ charger
137106701
7 • Second battery pack
(137104802 or 137103802)
• External charging option without
having to reconnect to mains /
charger (137106701)
• Y-cable type B (137106901)
• Y-cable type A (137106801)
Battery pack
137104802
137103802
Solar panel
131247001
131251901
MiniPlug
233956301
Y-cablel Typ A
137106801 Y-cable Typ B
137106901
Power supply
unit/ charger
137106701
Battery pack
137104802
137103802
8 • Second battery pack
(137104802 or 137103802)
• Second solar panel
(131247001 or 131251901)
• External charging option without
having to reconnect to mains /
charger (137106701)
• Y-cable type A, x2 (137106801)
Battery pack
137104802
137103802
Battery pack
137104802
137103802
Solar panel
131247001
131251901
Solar panel
131247001
131251901
MiniPlug
233956301
Y-cable Typ A
137106801
Y-cable Typ B
137106901
Y-cable Typ A
137106801
Power supply
unit/ charger
137106701
Solar-Bundle DC
assembly instructions
We reserve the right to make technical changes
elero GmbH
Antriebstechnik
Maybachstr. 30
73278 Schlierbach, Germany
[email protected]
www.elero.com