elero DFM 100 User manual

DIN EN ISO 9001:2008
Certificate 01 100 070016/03
Contents Page
1. Safety instructions 2–4
2. Scope of supply 4
3. Installation 5
Technical data 6
Mounting dimensions 7
Lifting capacity chart 8
Electrical connection 9
Mechanical limit switch setting 10
Digital limit switch 11
Mounting of shaft mounted drives 12
4. Manual operation
Manual operations 13
5. Service 14
6. Manufacturer’s declaration 16
For the safety of persons it is important to follow these assembly instructions!
Keep the assembly instructions in a safe place!
Assembly instructions (translation)
148074702_EN_0713
Shaft mounted rolling door drives
DFM/DFE 100, 170, 250, 350, 500 and 750
WFM/WFE 170

1. Safety instructions
Type and source of danger
Possible effect(s) of the danger
Accident prevention measures
Signal word
WARNING! Potentially dangerous situation Death or serious bodily injury.
CAUTION! Potentially dangerous situation Slight bodily injury
STOP! Possible damage to property Damage of the drive
or its surroundings
Useful tips
NOTICE! Simplify the handling of the drive
Signal word Meaning Result if disregarded
General danger
Electrocution
1.2 Exclusion of liability
Following the assembly instructions is the basic requirement for the safe operation of rolling door drives and for the
achievement of various product characteristics and performance features.
elero GmbH assumes no liability for personal injuries, property damages and financial losses that arise from non-observance
of the operating instructions. Liability for material defects is excluded in such cases.
Observance of the assembly instructions is the prerequisite for disturbance-free operation and fulfilment of any
claims related to defects.
• Therefore, first read the assembly instructions before you use the device!
• Ensure that the assembly instructions are always available to the user in legible form.
• This device is not intended to be used by persons (including children) with impaired physical, sensory or mental abilities or
lack of experience and/or knowledge, unless they are supervised by a person who is responsible for their safety or they are
instructed by that person on how the device is to be used.
• The operator must ensure that the basic safety instructions are observed and fulfilled.
• Make sure that these assembly instructions are kept to hand and can be found near the door.
• The operator must have completely read and understood the assembly instructions.
• The following safety and installation instructions solely refer to the drive and not the accessories, regulation and control
equipment.
STOP!
1.1 Structure of the safety instructions
2 | EN © elero GmbH

1. Safety instructions
1.3 Safety function
Doors which are fitted with an elero rolling door drive and
operated with an elero control system, have to have the legally
prescribed accessories for safe operation (e.g. opto-electric
door-edge security systems, wind-up protection systems, light
barriers, etc.).
This higher-level safety system guarantees additional personal
and property protection.
1.4 Transport
If the drive arrives in a damaged condition despite proper
packaging, then it must not be commissioned. Immediately
complain about the damage to the transport company.
Repair notes can be found on page 14.
In case of unauthorised removal of the necessary covers,
improper use, incorrect installation or operation, there is a danger
of severe injury to persons and substantial damage to property.
1.5 Target group
All installation, initial operation and troubleshooting work must be
carried out by an electrician.
(Please observe IEC 60364 and/or CENELEC HD 384 or
DIN VDE 0100 and IEC 60664 or DIN VDE 0110 and national
accident prevention regulations).
An electrician in the sense of these general safety instructions
is a person acquainted with the assembly, installation and initial
operation of the product with appropriate qualifications.
All work in the other areas, for example operation and disposal,
must be carried out by suitably instructed persons.
1.6 Intended use
Rolling door drives are only designed for use with rolling doors,
roller grilles or sectional doors without counterweight.
Commissioning (i.e. beginning of intended operation) is only
allowed if the valid EMC guidelines (2004/108/EU) are observed.
The technical data and the information on connection conditions
can be found on the type plate and in this documentation and
must be strictly adhered to.
WARNING!
Observe the following safety instructions
Failure to observe them can lead to bodily injuries!
General
• The assembler must check that the ambient temperature range stated on the drive is suitable for the installation site.
• Never install or commission devices which are damaged.
• Never hammer the drive as this will damage the bearings and housings.
• Only use unmodified original elero®parts.
• If the device is opened without permission or used in an improper manner, or if it is incorrectly installed or operated,
there is a risk of damage to persons and property.
• The device contains small parts which can be swallowed.
Installation
• All installation work must be carried out by an electrician.
• The place of installation must be cordoned off due to the danger of falling objects.
• This electrician must be suitably qualified.
• Observe any country-specific conditions when installing the device.
• The device may only be used by persons who have read and understood the operating instructions.
Operation
• Only use indoors (please observe the stated degree of protection).
• If the rolling door drive is used outdoors, then the connecting cable has to be laid properly in a shield tube and the sta-
ted degree of protection followed.
• If one or more transmitters are used for controlling the system, its operating range must stay visible during operation.
• Keep people away from the system until it is at standstill.
• Keep children away from the (remote) control units.
• Ensure that there are no children within the door’s operating range.
• Observe the control documentation.
1.7 Important safety instructions
© elero GmbH EN | 3

1. Safety instructions
2. Scope of supply
1.8 Manufacturing note
The rolling door drives are made as per the following guidelines:
• DIN EN 12453 (Industrial, commercial and garage doors
and gates - Safety in use of power operated doors);
• DIN EN 12604 (Industrial, commercial and garage doors
and gates - Mechanical aspects);
• DIN EN 60335-1 (Household and similar electrical appli-
ances - Safety);
• DIN EN 60335-2-103 (Particular requirements for drives for
doors, gates and windows)
All the rolling door drives are all subject to testing by elero before
delivery.
CAUTION!
Observe the following safety instructions.
Failure to observe them can lead to bodily injuries!
Risk of injury due to electrocution.
• The connections to the 230 V/400 V mains must be made by an electrician.
• Use only unmodified elero®original parts and original elero®control units.
• Before accessing the connection terminals all mains circuits must be switched off.
Check that there is no power.
• The regulations of the local energy supply company as well as the regulations for wet and damp rooms according to
VDE 0100 must be followed when making the connections.
• Check the system (gates and doors) regularly for wear or damage to connection cable, fixing devices and safety
equipment.
• When working on the system (servicing, cleaning), always separate it from the mains supply.
1.10 Safety instructions for the electrical connection
Notes for the inspector:
The rolling door drives are maintenance-free alternating current/
three-phase current drives with safety gear. The integrated safety
brake in the worm gear is wear-free and testing is not necessary.
In the case of gear damage, the safety brake engages automati-
cally and almost without a jolt. The dropping of the shutter is
prevented.
The drive is subsequently no longer operational and must be
completely exchanged.
The safety gear was tested by the TÜV – SÜD and certified with
certificate no. TorFV 5/061 and TorFV 5/062.
Drive design DFM-NHK DFM-SHK
WFM-NHK WFM-SHK
Adjusting tool A/F 2.5 mm ●●
1 emergency crank handle with attachments ●
3 m round steel chain DIN 766 A4 x 16
(approx. 1.4 m suspended) with wall chain holder ●
Operating instructions ●●
2. Scope of supply
Rolling door drives are delivered without mounting angles/brackets.
The door installer must mount appropriate angles or brackets that are matched to the door and the drive.
1.9 Testing and maintenance
According to EN 12635 ”DOORS – Installation and use“ the door
system has to be checked for safety by an expert before initial
operation and after regular maintenance. The door manufacturer
defines the frequency for maintenance and inspections. The
execution of the testing has to be documented in a log book.
Important: The system may not be operated when repairs,
maintenance or adjustments are being carried out!
4 | EN © elero GmbH

3. Installation
Rolling door drives
CAUTION!
Observe the following safety instructions.
Failure to observe them can lead to bodily injuries!
• Rated torque, speed, voltage, operating time, stop torque, protection class and degree of protection must be adapted to the
requirements of the driven product.
• It must be ensured that an entrapment between the driven part and the surrounding fixed parts due to the movement of the
driven part is prevented.
• Before installing the drive, it is necessary to check whether the driven part is in good mechanical condition, its weight is
balanced and it can be opened and closed easily.
• Always use a suitable aid for a drive that weighs more than 20 kg.
A hole is available for this in the gearbox casing.
• The drive must be installed at a height of at least 2.50 m above the floor or any other access height.
• If the drive is controlled by an pushbutton (jogging mode/dead-man‘s safety system), then this actuator must be installed at a
height above 1.5 m and be separated from moving parts.
• The operating range of the system must always be visible during operation.
• After installation, check that the security system and manual mode are working properly.
3.1 Safety instructions for installation
© elero GmbH EN | 5

3. Technical data
Rolling door drives
Type WF. DF. DF. DF. DF. DF. DF. DF. DF. DF.
170/14 100/90 170/12,5 250/12,5 250/27 350/13,5 500/11 500/31 750/8 750/11
Rated voltage V 230 3 ~ 230/400
Rated frequency Hz 50
Rated current A 6,7 5,5/3,2 3,2/1,85 4,5/2,6 5,2/3,0 4,2/2,4 5,7/3,3 10/6,0 5,9/3,4 6,9/4,0
cos f0,92 0,8 0,58 0,45 0,8 0,6 0,74 0,8 0,6 0,68
Insulation class H
Rated power consumption kW 1,4 1,25 0,75 0,80 1,1 1,0 1,7 2,2 1,4 1,9
Rated torque5) Nm 170 100 170 250 250 350 500 500 750 750
Degree of protection IP 54
Rated operating time S3 4 min 40% 60% 40% 40% 40% 60% 60% 40% 40%
Max. torque
for rolling door operation3)
RTB 80% Nm – 80 170 200 200 300 500 500 600 650
RTB 100% Nm – 60 150 170 170 250 400 400 500 550
Coil temperature limiter C°/F° 130/266
Door cycles per hour4) h–1 10 70 50 40 50 40 50 50 40 40
Permitted temperature range C°/F° –10 °C to +40° C/14 °F to 104 °F
Continuous sound pressure level db (A) < 70 < 60
Electromagnetic brake ●●●●●●●●
Rated speed n2 min–1 14 90 12,5 12,5 27 13,5 11 31 8 11
Mechanical limit switch range
2)
(centrally set at 9 revs.)
18 revs.
Digital limit switch range 19 revs.
Hollow shaft inside Ø mm 30 40
Key width mm 8 12
Integrated safety brake Type F 40 F 80
Stop torque Nm 884 2302
Deceleration g < 1,5 < 2,0
TÜV SÜD certificate no.: TorFV 5/061 5/062
VDE checked ●●●●●
VDE-EMC ●●●●●●●
Drive weight approx. kg 19 22 21 21 21 22 31 31 34 31
Note: If the drive is to be painted subsequently, then the shaft seals
must remain free of paint.
Other voltages and frequencies upon request.
2) Only for three-phase motors, custom manufactured
Limit switch range 44 revolutions.
Designation: with additional D..X; only for cable application, etc.
3) Rolling door operation RTB: Rolling door drives with rolling doors
are operated dynamically with load change.
The S 3 operating mode with intermittent duty in accordance with
DIN EN is tested at the rated torque related to 10 minutes operating
time with the defined duty cycle in %.
4) One door cycle is: 5 revolutions OPEN – 30 s pause – CLOSE.
5) The rated torques of the drives are guaranteed
from -20 °C to 60 °C / -4 °F to 140 °F.
Correction table for three-phase mains power supply with
frequency of 60 Hz
Motor designed Operated with Speeds are Rated torque
for 50 Hz 60 Hz mains increased and door weights
and and by ...% are reduced
by ....%.
3 ~ 230 V 230 V + 20 % - 23 %
400 V + 20 % - 20 %
3 ~ 400 V 415 V + 20 % - 17 %
440 V + 20 % - 12 %
460 V + 20 % - 7 %



6 | EN © elero GmbH

3. Installation
Rolling door drives
3.3 Mounting dimensions
500
75
150
33,3
8
30
115
300
8,5 20
102
l8,5 (4x)
Y
l13 x 30 l13 x 30
4
33,3
75
150
500
715
8,5
115
300
20
30
8
102
l8,5 (4x)
Y
4
l13 x 30 l13 x 30
33,3
75
150
590
30
8
8,5 20
115
300
102
l8,5(4x)
Y
l13 x 30 l13 x 30 4
DFM/DFE 100–350
WFM/WFE 170* NHK
SHK
40
12
120
85
170
DFM 500 = 590 DFM 750 = 615
43,3
l10,2(4x)
8,5
125
300
20
Y
5
l13 x 30
l13 x 30
40
12
120
85
170
DFM 500 = 590 DFM 750 = 615
43,3
l10,2(4x)
8,5
125
300
20
DFM 500 = 810 DF 750 = 835
Y
l13 x 30 l13 x 30 5
40
12
120
85
170
43,3
l10,2(4x)
8,5
125
300
20
DF 500 = 750 DF 750 = 775
Y
5
l13 x 30
l13 x 30
DFM/DFE 500–750
NHK
SHK
* The connected motor capacitor is attached to the side
of gearbox casing.
See page 12 regarding assembly of shaft mounted drives.
© elero GmbH EN | 7

3. Installation
Lifting capacity chart and safety brake
3.4 Lifting capacity chart for WF./DF. drives Nominal bar thickness up to 20 mm, Nominal bar thickness up to 30 mm,
in [kg] single-walled double-walled
door height up to door height up to
Rated torque up to shaft Ø3 m 5 m 7 m 3 m 5 m 7 m
Type Nm mm
170 100 209 175 154 177 146 128
170 133 186 163 146 164 139 122
WF. 170 170 159 168 152 139 151 132 119
DF. 170 170 168 162 149 136 147 130 118
170 193 142 136 128 138 124 112
170 219 126 125 120 124 115 107
250 100 307 258 226 260 215 188
250 133 273 240 214 242 204 180
DF. 250 250 159 247 224 205 222 194 175
250 168 239 219 200 216 191 173
250 193 209 200 188 203 182 165
250 219 186 185 176 182 169 157
350 100 430 361 317 364 301 264
350 133 382 336 300 338 286 252
DF. 350 350 159 346 313 286 311 272 245
350 168 334 307 280 303 268 243
350 193 293 281 263 284 255 231
350 219 260 258 247 254 237 220
500 133 546 479 429 484 408 360
500 159 494 448 409 444 389 350
DF. 500 500 168 478 439 401 433 383 347
500 193 419 401 375 405 365 330
500 219 371 369 352 363 339 315
500 244 335 335 326 328 318 301
750 133 819 719 643 725 613 540
750 159 741 671 614 666 683 526
DF. 750 750 168 716 658 601 649 574 520
750 193 628 601 563 608 547 494
750 219 557 554 528 545 508 472
750 244 502 502 489 492 477 452
3.5 Chart of permissible door weights for the safety gear systems
Safety gear F 40 (up to 350 Nm driving torque), permissible door weights in Newton [N]
Shaft diameter up to [mm] 100 x 3 133 x 4 159 x 4,5 168,3 x 4,5 193,7 x 5,4
Door width [m] 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9
Profile thickness of curtain: 20 mm
3 5512 2613 1583 4875 4876 3899 4326 4327 4329 4137 4139 4141 3665 3668 3672
Door height [m] 5 4846 2613 1583 4416 4417 3899 4059 4061 4063 3932 3934 3936 3590 3593 3597
7 4346 2613 1583 4046 4047 3899 3787 3789 3791 3693 3695 3697 3434 3437 3441
Profile thickness of curtain: 30 mm
3 4779 2613 1583 4328 4329 3899 3957 3959 3960 3825 3827 3829 3475 3478 3481
Door height [m] 5 4091 2613 1583 3827 3857 3828 3597 3598 3600 3512 3514 3516 3280 3283 3286
7 3651 2613 1583 3468 3468 3469 3305 3306 3308 3244 3246 3247 3073 3076 3079
Safety gear F 80 (up to 750 Nm driving torque), permissible door weights in Newton [N]
Shaft diameter up to [mm] 133 x 4 159 x 4,5 168,3 x 4,5 193,7 x 5,4 244,5 x 6,3
Door width [m] 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9
Profile thickness of curtain: 20 mm
3 8412 4796 2982 7475 7432 4925 7151 7103 5578 6299 6221 6142 4875 4729 4582
Door width [m] 5 7247 4796 2982 6670 6631 4925 6462 6417 5578 5886 5813 5739 4800 4656 4511
7 6386 4796 2982 5983 5949 4925 5835 5795 5578 5413 5345 5277 4573 4436 4298
9 5739 4796 2982 5437 5406 4925 5324 5287 5251 4996 4933 4871 4320 4190 4060
Profile thickness of curtain: 30 mm
3 7162 4796 2982 6558 6520 4925 6342 6298 5578 5749 5677 5605 4644 4504 4365
Door width [m] 5 5971 4796 2982 5671 5585 4925 5486 5449 5411 5111 5047 4983 4355 4224 4093
7 5170 4796 2982 4930 4902 4873 4839 4806 4773 4573 4516 4459 4011 3891 3770
9 4594 4796 2982 4417 4391 4366 4349 4319 4289 4146 4094 4042 3704 3593 3481
The permissible bending stress in the winding shaft (90% of the yield point for steel St-37.2) is allowed for in the event of safety stop.
The drop distance specified in EN 12604, no. 4.3.4 must not exceed 0.3 m.
Type F 40 F 80
Max. drop distance [m] 0,030 0,046
Lever crank [m] 0,115 0,128
Type F 40: a drop distance of 0.065 m = 6.5 cm is given for a roll diameter of 0.5 m.
Calculation example:
Actual drop distance in m = Max. drop distance x roll diameter =0,030 x 0,5
Lever crank x 2 0,115 x 2
The above data is for the complete rolling door curtain in kg, with 15% allowance for friction. Please observe the permissible load on the roller tube
and the door weight for the safety gear systems.
All values are guide values. No liability can be accepted.
8 | EN © elero GmbH

3. Installation
Electrical connection
WF. 170
Rated voltage: 1~230 V 50 Hz
Rated voltage: 3~400 V 50 Hz
1211
TH
10
NHK
TH
NHK
9876
PE
4
N
5321
M
1~
1211109 1386754231
NHK
20
78
Mechanical limit switch**
DF. 100–750
21
400230PE
18
L2
610 1211 9
W1
17
V1
15 1614
U1
13
12 534
19
TH
DOWN
Additional limit switch
UP
DOWN
TH
NHK
UP
NHK
78
20
TH
Safety
limit switch
Up/down
Operating
limit switch
Additional limit switch
NHK
~
-
*
22
+
23
~
3~400V
V1 red W1 blue U1 white
3~
M
U2 WH V2 RD W2 BU
400
12 9
230PE L2
61011
21
~
-
*
18
22
+
~
23
W1V1
534
U1
12
1715 161413
Rated voltage: 3~230 V 50 Hz
Y-connection
3~230V
V1 W1
M
3~
U1
W2 V2U2
Delta connection
white white blue red red blue
19
TH
~
-
22
+
~
23
230 V
Operating
limit switch
N▲▼
• It is necessary to fix the strand with the star terminals in the clamps of the terminal or card cage, when
making a 3~400 V Y-connection.
• The on-site control units that are from another manufacturer must be designed for elero drives.
Responsibility for the guarantee is adopted by the control unit manufacturer (or the company that integrates
the control system) as appropriate.
• The motor brake may not be connected parallel to the motor connection phase (U1; V1; W1) or to a motor
phase and N.
• Drive with electromagnetic brake may only be put into operation when the brake is connected.
•
Please adopt the elero control unit connections from the wiring diagrams for elero control units.
• Temperature limiters TH and NHK must be connected (terminals 7 & 8).
Brake and brake rectifier
W see technical data Brake connection: Nominal voltage 230 V: Assign to terminal 10/11
Nominal voltage 400 V: Assign to terminal 10/12
** Electronic position switch
Page 11
Caution!
3.6 Electrical connection
*
© elero GmbH EN | 9

3. Installation
Setting the end positions and ZE-additional functions
3.7 Limit switch settings
Remove the cover from the limit switch housing using a
screwdriver
.
Note: To set, use the adjustment key supplied (A/F 2.5)
• Tightening torque 40–60 Ncm for the fixing screws.
3.9 Set the winter mode (½door opening)
1. Approach the door to the desired winter position.
2. Turn the red control cam anticlockwise until it reaches the
pin of the micro switch and fasten the fixing screw.
Use the fine adjustment screw (black) to turn it for another
max. 35° until the micro switch switches off.
3. Run a test travel and if required make corrections using
the fine adjustment screws.
4. Slide the cover onto the limit switch housing until it
engages audibly.
3.10 Set the “Lower” neutralisation
The neutralisation option is used to suppress the door-edge
disconnection. The neutralisation limit switch can e.g. be set to
a position 5 cm before the lower limit switch.
1. Move the door to approx. 5 cm above the lower door
position.
2. Turn the green control cam clockwise until it reaches the
pin of the micro switch and fasten the fixing screw.
Use the fine adjustment screw (black) to turn it for
another max. 35° until the micro switch switches off.
3. Run a test travel and if required make corrections using
the fine adjustment screws.
4. Slide the cover onto the limit switch housing until it
engages audibly.
3.8 Adjusting the operating limit switch
1. Use the UP button to approach the door to the desired
upper end position.
2. Turn the white control cam anticlockwise until it reaches the
pin of the micro switch and fasten the fixing screw.
Use the fine adjustment screw (black) to turn it for another
max. 35° until the micro switch switches.
3. Approach the door to the desired lower end position.
4. Turn the black control cam clockwise until it reaches the pin
of the micro switch and fasten the fixing screw.
Use the fine adjustment screw (black) to turn it for another
max. 35° until the micro switch switches off.
5. Run a test travel and if required make corrections using the
fine adjustment screws.
6. Slide the cover onto the limit switch housing until it engages
audibly.
Switch 1 – Operating limit switch UP * Switch 4 – Potential-free UP
Switch 2 – Safety limit switch * Switch 5 – Potential-free DOWN
Switch 3 – Operating limit switch DOWN
* only with ZE configuration
Fine adjustment screw
Fixing screw for the safety limit switch cam - DOWN
black – DOWN
Fixing screw for the safety limit switch cam - UP
Fixing screw white – UP
* *
Fine adjustment screw
Fixing screw
3.11 Setting the safety limit switch
Factory setting:
The safety limit switch is set automatically with the limit
switch setting. The switching points are around 100°
later on the winding shaft than the upper and lower end
positions.
The safety limit switch can be corrected so that the
drive comes to a standstill in the end positions, so that
it remains in a safe condition and does not constitute a
hazard.
For example: Inversion of the phase rotation direction or
for reasons connected with the installation site.
Release black (DOWN) or white (UP) safety limit switch
cam (A/F 2), correct and re-tighten.
Check the limit switch settings and correct if necessary.
Note: To set, use the adjustment key supplied (A/F 2.5).
• Tightening torque 40–60 Ncm for the fixing screws
Fine adjustment screw
Fixing screw
10 | EN © elero GmbH

3. Installation
Limit switch setting
3.13 Electronic position switch
The digital absolute rotary encoder is designed for end position settings, intermediate positions and other uses together with the D400
BoxControl and BoxCard E. . . plug-in card or original elero®digital door controls.
For the end position setting and installation instructions please refer to the operating instructions for the digital elero®door controls.
A 6 pin AMP plug serves as an interface.
Only use elero®plug-in connecting cables for this.
(Data line Li YY 2 x 2 x 0.5)
Interface RS-485
6 pin AMP plug
no function
3.12 Left-hand roller
The drive is set up and wired in the factory as a right-hand
roller (see sketch).
If the drive is to be set up as a left-hand roller (see sketch) the
following must be reset:
Terminal box
Up
1. Loosen the white safety limit switch cam (A/F 2), turn
approx. 20° in anti-clockwise direction and tighten.
Right-hand roller Left-hand roller
2. Loosen the black safety limit switch cam (A/F 2), turn
approx. 20° in clockwise direction and tighten.
Right-hand roller Left-hand roller
3. In the terminal box, change over the phases on terminals
3 and 5 for drives without electromagnetic brake or
terminals 15 and 17 for drives with electromagnetic brake.
4. Set the end positions (see page 10)
© elero GmbH EN | 11

3. Installation
Mounting of shaft mounted drives
CAUTION!
Observe the following safety instructions.
Failure to observe them can lead to bodily injuries!
Risk of injury due to electrocution.
• The connections to the 230 V/400 V mains must be made by an electrician.
Check the rated voltage before making the electrical connection (3~400 V; 3~230 V or 1~230 V).
• Only use unmodified original elero®plug-in connecting cables.
• Before accessing the connection terminals all mains circuits must be switched off.
Check that there is no power.
• During installation, operation and when working on the equipment, it must be possible to isolate all poles of the power
supply (all-pole switch with at least 3 mm contact gap or all-pole main switch).
• The regulations of the local energy supply company as well as the regulations for wet and damp rooms according to
VDE 0100 must be followed when making the connections.
• In order to ensure the given strain relief and degree of protection always carefully tighten the cable glands and the
screws of the limit switch cover.
• The pluggable parts have to be completely inserted.
• The control of the sense of rotation and the limit switch settings should only be undertaken in “Control without
maintained mode“ (dead-man‘s safety system).
• Ensure that the door is not moved beyond the operating limit switches.
3.15 Electrical connection
3.14 Mounting of shaft mounted drives
Shaft mounted drives
Install rolling door guide rails and wall brackets or plate
bearing surfaces.
1. Install the brackets on the opposite side. The bracket
must be installed higher by a dimension “X” (see figure)
.
2. Align and weld the welding shaft with the blanks and the
adjustable counterpart support to the winding tube.
The material of the winding tube must be welding
material meeting the standard DIN 17100.
X = Height difference
Drive bracket - counterpart bracket
3. Install the drive and the pedestal bearing.
To connect drive and bracket use hexagonal bolts
M 12 x 30 DIN 933 8.8, nuts M 12 DIN 934, spring
washers A 12 DIN 127, washers A 13 DIN 9021.
Insert the winding tube with the welding shaft and the key
into the hollow shaft. Do not wedge up using force!
Insert the adjustable counterpart support into the bearing
and lock permanently in both axial directions to prevent
displacement. The drive bracket is carried in pendulum
bearing and compensates for the out-of-round running of
the winding shaft.
4. Fix the rolling door curtain to the winding shaft.
5. Install control casing in accordance with the manufacturer’s
guidelines.
6. Insert the limit switch cable in the limit switch housing of
the drive! Do not engage the cover yet.
7.
Unscrew the terminal box cover on the motor and connect
the motor cable. Replace the cover and fasten the screws
.
8. Switch on the mains.
9. Check the sense of rotation.
Press the UP button briefly. The door must run in upward
direction. If this is not the case, disconnect the mains
supply to the control unit and swap phases L1 and L2.
After that switch on the mains again.
– omitted for WF .., single-phase motors
The welding shaft with blanks must be welded centrally in the winding shaft.
Mount the drive properly on a bracket or a torque absorber of sufficient strength, compatible to the permissible stop torque of
the drive, using two screws M 12 x…/ strength class 8.
Grease the hollow shaft before installation and plug in the winding shaft using the plug-in shaft and key.
Do not wedge up using force!
Before mounting the rolling door, the winding shaft must be secured permanently against axial displacement at the
counterpart support at both ends!
Do not secure the winding shaft axially on the shaft mounted drive!
NOTE!
Pedestal bearing
e.g. column
12 | EN © elero GmbH

4. Manual operation
4.1 Opening/closing the limit switch cover
Observe the following instructions!
Non observation can lead to destruction of the drive!
• Open the motor and limit switch cover.
• Make sure than no objects etc. get into the connection area.
• Plug in the connecting cables and set the limit switch.
• Carefully close the motor and limit switch cover after the connections and adjustments are done.
• Make sure that there is no dirt or damage on the sealing surfaces.
• Close the motor and limit switch cover again and slide the limit switch cover so far up until it latches into place.
• It is essential to seal the cable gland correctly.
STOP!
CAUTION!
Observe the following safety instructions.
Failure to observe them can lead to bodily injuries!
• Manual operation is exclusively suitable for operating the door in the event of an emergency, e.g.: a mains failure.
Operation of NHK or SHK drives with a drill, etc. is forbidden.
• Keep the crank handle in the immediate vicinity of the door so that it is easily accessible at all times.
• Switch off the circuit breaker (main switch) before manual operation.
• No more travel commands must be present or given.
• Manual operation may only be made with the motor stopped and switched off.
• Manual operation may only be made from a safe position.
• Do not move the door beyond its end positions during manual operation.
• Install the supplied wall chain holder so that the reel chain is not hanging in the moving area and does not represent a
danger to persons or animals.
4.2 Safety instructions for manual operation
4.4 Operation with the haul chain
1. Pull the reel chain lightly up to the stop,
the control current is switched off.
2. Then open or close the door.
3. After operating the reel chain, turn the reel
wheel lightly back to its central position
until the emergency crank handle switch
switches the control current on again.
The door can now again be operated
electrically.
Changing the reel chain (round steel chain)
1. Open the reel chain on the closing link.
2. Remove some chain links.
or
Insert another round steel chain DIN 766 A4 x 16.
3. Close the closing link carefully.
The reel chain must not be twisted and must run easily on the
reel wheel.
4.3 Using the crank handle
1. Remove the plug from the crankcase of the drive.
2. Insert the crank handle by pushing and turning slightly until
it engages.
The control current is switched off.
The door can be opened or closed.
3. The crank handle must be withdrawn
after operation and the control current
is switched on again.
4. Fix the plug to the crankcase to
ensure compliance with degree
of protection IP 54/65.
The door can now again be
operated electrically.
© elero GmbH EN | 13

5. Service
5.2 Notes on repair
Please contact us if you are unable to eliminate a problem.
When contacting our service team, please always state the article
name and number from the type plate.
When sending in the device for repair, please state the following:
– Item number
– Item description
– Application site of the drive
– Name of the connected controller
– Type of fault
– Accompanying conditions
– Own presumption
– Previously occurring unusual events
CAUTION!
Observe the following safety instructions.
Failure to observe them can lead to bodily injuries!
Risk of injury due to electrocution.
• Switch off the drive for cleaning and maintenance.
• Do not open the device housing.
5. Service
5.1 Fault table
Design
..M ..E Fault Cause Remedy
••Drive does not run No voltage Check the mains connection
••Mains ok. Drive does not run Operating limit switch overrun Move manually inside the safety limit switch boundaries.
Check the phase sequence
••Safety limit switch ok. Emergency operation still active Remove NHK – crank
Drive does not run. Pull SHK chain into a neutral position.
••Drive is hot and does not run. Temperature limiter is off After cooling down the temperature limiter switches on
again automatically.
••End position is passed End position not set Set end positions.
or not reached.
5.3 Disposal
Please observe the current national regulations.
Dispose of according to the condition and existing regulations.
e.g. as:
• Electrical scrap (PCB)
• Plastic (Housing parts)
• Sheet metal
• Copper
Repair address:
elero GmbH
Antriebstechnik
Linsenhofer Straße 59–63
D-72660 Beuren
Phone [phone]
Fax [phone]
www.elero.com
Please visit us on the Internet if you require a contact outside
Germany.
14 | EN © elero GmbH

© elero GmbH EN | 15

6. EC Declaration of conformity
We reserve the right to make technical changes
20
elero GmbH
Antriebstechnik
Linsenhofer Straße 65
D-72660 Beuren
Fon: [phone]
Fax: [phone]
[email protected]
www.elero.com
EC DECLARATION OF CONFORMITY
We hereby declare that the following mentioned product/s meet/s the Machinery Directive 2006/42/EC.
Product designation:
Chain wheel rolling door drive
•DKM (-ZE) 170, 250, 350, 400, 500, 750 with NHK / SHK
•WKM (-ZE) 170, 200 with NHK / SHK
Description: Shaft mounted drive for operation of rolling doors with elero control units
The conformity of the above mentioned products with the relevant health and safety requirements is taken into
account by the following directives and standards:
•EMC Directive 2004/108/EC
DIN EN 61000-3-2 (VDE 0838-2):2006
DIN EN 61000-3-3 (VDE 0838-3):1995
DIN EN 55014-1 (VDE 0875-14-1):2006
DIN EN 55014-2 (VDE 0875-14-2):1997
•Low Voltage Directive 2006/95/EC
DIN EN 60335-1 (VDE 0700-1):2007
DIN EN 60335-1/A13 (VDE 0700-1/A13):2009
DIN EN 60335-2-103 (VDE 0700 Teil 103):2003
DIN EN 62233 (VDE 0700-366):2008
DIN EN 62233 (VDE 0700-366 Ber. 1):2009
•RoHS Directive 2006/95/EC
•DIN EN 12453:2001
•DIN EN 12604:2000
Beuren, 14.10.2011
Ulrich Seeker
-CE Manager-, -Representative documentation -