Emerson FloBoss S600+ User manual

Remote Automation Solutions
Part Number D301150X412
July 2017
FloBoss™S600+ Flow Computer
Instruction Manual

S600+ Instruction Manual
ii Revised July-2017
Revision Tracking Sheet
July 2017
This manual may be revised periodically to incorporate new or updated information. The revision date
of each page appears at the bottom of the page opposite the page number. A change in revision date
to any page also changes the date of the manual that appears on the front cover. Listed below is the
revision date of each page (if applicable):
Page
Revision
All pages
July-2017
All pages
January-2015
All pages
September-2013
All pages
August-2012
All pages
March-2011
All pages
January-2011
All pages
January-2007
All pages
September-2004
Initial issue
August-2001

S600+ Instruction Manual
Revised July-2017 Contents iii
Contents
Chapter 1 –General Information 1-1
1.1 Scope of Manual ............................................................................................................................ 1-1
1.2 FloBoss S600+ Flow Computer ..................................................................................................... 1-2
1.3 Config600 Configuration Software................................................................................................. 1-5
1.3.1 Config600 Lite.................................................................................................................... 1-6
1.3.2 Config600 Lite Plus............................................................................................................ 1-6
1.3.3 Config600 Pro .................................................................................................................... 1-7
1.4 Additional Technical Information.................................................................................................... 1-8
1.4.1 Open Source Software....................................................................................................... 1-8
Chapter 2 –Installation 2-1
2.1 Preparing for Installation ................................................................................................................ 2-1
2.2 Environmental Considerations ....................................................................................................... 2-2
2.3 Required Tools for Installation ....................................................................................................... 2-2
2.4 Installing the S600+........................................................................................................................ 2-3
2.4.1 Unpacking the S600+......................................................................................................... 2-3
2.4.2 Removing the Front Panel ................................................................................................. 2-3
2.4.3 Installing the Panel-Mounted Unit...................................................................................... 2-6
2.4.4Reinstalling the Front Panel............................................................................................... 2-8
2.5 Installing and Removing Modules.................................................................................................. 2-8
2.6 Installing EMC Protection............................................................................................................. 2-10
Chapter 3 –CPU Module 3-1
3.1 CPU Module (P152)....................................................................................................................... 3-1
3.2 Power Supply................................................................................................................................. 3-4
3.2.1 Watchdog Relay................................................................................................................. 3-4
3.2.2 On-Board Battery Backup.................................................................................................. 3-4
3.3 Communication Ports..................................................................................................................... 3-5
3.3.1 RS-232 Serial Port............................................................................................................. 3-6
3.3.2 RS-422/RS-485 Multi-drop Port......................................................................................... 3-7
3.3.3 Ethernet LAN Ports ............................................................................................................ 3-7
3.3.4 Local Operator PC or Remote Display Port....................................................................... 3-8
3.4 CPU Connectors and Jumpers ...................................................................................................... 3-9
3.5 USB Port ........................................................................................................................................ 3-9
3.6 Additional Technical Information.................................................................................................. 3-10
Chapter 4 –Input/Output (I/O) 4-1
4.1 I/O Module (P144).......................................................................................................................... 4-1
4.1.1 Analogue Inputs (ANIN) ..................................................................................................... 4-3
4.1.2 Analogue Outputs (DAC) ................................................................................................... 4-5
4.1.3 Digital Inputs (DIGIN)......................................................................................................... 4-6
4.1.4 Digital Outputs (DIGOUT).................................................................................................. 4-8
4.1.5 Turbine Pulse Inputs.......................................................................................................... 4-9
4.1.6 Pulse Outputs (PULSEOUT)............................................................................................ 4-10
4.1.7 Raw Pulse Output (RAWOUT)......................................................................................... 4-11
4.1.8 Frequency Inputs ............................................................................................................. 4-12
4.1.9 PRT/RTD Inputs............................................................................................................... 4-13
4.1.10 Jumper Settings ............................................................................................................... 4-14
4.2 Prover Module (P154).................................................................................................................. 4-16

S600+ Instruction Manual
iv Contents Revised July-2017
4.2.1 Digital Inputs (DIGIN)........................................................................................................4-18
4.2.2 Digital Outputs (DIGOUT).................................................................................................4-20
4.2.3 Turbine Pulse Inputs.........................................................................................................4-21
4.2.4 Pulse Outputs (PULSEOUT).............................................................................................4-22
4.2.5 Frequency Inputs ..............................................................................................................4-22
4.2.6 Jumper Settings................................................................................................................4-24
4.3 HART Module (P188)....................................................................................................................4-25
4.4 Mezzanine Module (P148)............................................................................................................4-27
Chapter 5 –Front Panel 5-1
5.1 Description ......................................................................................................................................5-1
5.2 Front Panel Port..............................................................................................................................5-2
5.3 Keypad............................................................................................................................................5-2
5.3.1 Function Keys (F1 - F4) ......................................................................................................5-2
5.3.2 Direction and Menu Keys....................................................................................................5-3
5.3.3 Numeric Keys......................................................................................................................5-3
5.3.4 Operation Keys ...................................................................................................................5-3
5.3.5 Alarm LED and Alarm Keys................................................................................................5-4
5.4 LCD Display ....................................................................................................................................5-4
5.5 Navigating the Displays...................................................................................................................5-6
5.5.1 DISP Key.............................................................................................................................5-8
5.5.2 Moving Through the Menus ................................................................................................5-8
5.5.3Menu Hierarchy...................................................................................................................5-9
5.5.4 Security Codes....................................................................................................................5-9
5.6 Changing a Display Option .............................................................................................................5-9
5.7 Changing a Display Value.............................................................................................................5-10
5.8 Changing a Calculation Mode.......................................................................................................5-11
5.9 Assigning a Default Page..............................................................................................................5-11
5.10 Assigning a Page to a Function (F) Key .......................................................................................5-12
5.11 Using the Exponential (EXPT) Key...............................................................................................5-12
5.12 Using the Print Key .......................................................................................................................5-13
5.13 Enabling USB................................................................................................................................5-14
5.14 Exporting Reports (USB)...............................................................................................................5-14
5.15 Selecting a Configuration..............................................................................................................5-16
Chapter 6 –Webserver Access 6-1
6.1 Defining Webserver Access............................................................................................................6-1
6.2 Accessing the S600+ ......................................................................................................................6-2
6.3 Navigating the Webserver Interface................................................................................................6-5
Chapter 7 –Startup 7-1
7.1 Starting the S600+ ..........................................................................................................................7-1
7.2 Warm Start......................................................................................................................................7-1
7.3 Cold Start ........................................................................................................................................7-2
7.3.1 Initiating a Cold Start...........................................................................................................7-2
7.4 Startup Menu...................................................................................................................................7-3
7.4.1 Network Setup.....................................................................................................................7-4
7.5 Messages........................................................................................................................................7-7
Chapter 8 –Troubleshooting 8-1
8.1 Guidelines .......................................................................................................................................8-1
8.2 Checklists........................................................................................................................................8-2
8.2.1 Power Issues.......................................................................................................................8-2

S600+ Instruction Manual
Revised July-2017 Contents v
8.2.2 Startup Menu...................................................................................................................... 8-2
8.2.3 Front Panel Lighting........................................................................................................... 8-2
8.2.4 Front Panel LED................................................................................................................. 8-2
8.2.5 I/O LED............................................................................................................................... 8-3
8.2.6 I/O Fail Messages .............................................................................................................. 8-3
8.2.7 Serial Communications...................................................................................................... 8-3
8.3 Procedures..................................................................................................................................... 8-3
8.3.1 Reflash Firmware............................................................................................................... 8-4
8.3.2 Send and Reflash the Config File ...................................................................................... 8-4
8.3.3 Clear SRAM ....................................................................................................................... 8-5
8.3.4 Changing the Fuse............................................................................................................. 8-6
Appendix A –Glossary A-1
Appendix B –Front Panel Navigation B-1
B.1 Main Menu......................................................................................................................................B-2
B.2 Flow Rates Menu ...........................................................................................................................B-2
B.3 Totals Menu....................................................................................................................................B-3
B.4 Operator Menu...............................................................................................................................B-4
B.5 Plant I/O Menu ...............................................................................................................................B-5
B.6 System Settings Menu ...................................................................................................................B-5
B.7 Tech/Engineer Menu......................................................................................................................B-6
B.8 Calculations Menu..........................................................................................................................B-7
Appendix C –Chromatographs C-1
C.1 Station/Stream Assignment............................................................................................................C-2
C.1.1 Single Metering Stream with No Station............................................................................C-2
C.1.2 Multiple Metering Streams Assigned to a Common Station ..............................................C-2
C.1.3 Individual Metering Streams Assigned to a Chromatograph .............................................C-2
C.1.4 Multiple Metering Streams Separately Assigned to a Stream ...........................................C-3
C.1.5 Multiple S600+s Connected to a Single Chromatograph...................................................C-3
C.2 Inputs and Outputs.........................................................................................................................C-3
C.2.1 Main Setup Parameters .....................................................................................................C-4
C.2.2 Component Set Selection Inputs .......................................................................................C-4
C.2.3 Component Set Selection Outputs.....................................................................................C-4
C.2.4 Telemetry Configuration Parameters.................................................................................C-4
C.2.5 Telemetry Outputs..............................................................................................................C-5
C.3 Configuration Type: Keypad Mole Percentage Set Only ...............................................................C-6
C.4 Configuration Type: 2551/2350 Euro.............................................................................................C-7
C.4.1 Telemetry Stages...............................................................................................................C-7
C.4.2 Determining the Mole Percentage Set.............................................................................C-11
C.4.3 Handling Operator Commands ........................................................................................C-11
C.5 Configuration Type: 2251/2350 USA ...........................................................................................C-11
C.5.1 Telemetry Stages.............................................................................................................C-12
C.5.2 Determining the Mole Percentage Set.............................................................................C-13
C.5.3 Handling Operator Commands ........................................................................................C-14
C.6 Configuration Type: Siemens.......................................................................................................C-14
C.6.1 Telemetry Stages.............................................................................................................C-14
C.6.2 Determining the Mole Percentage Set.............................................................................C-16
C.6.3 Handling Operator Commands ........................................................................................C-17
C.7 Configuration Type: Generic ........................................................................................................C-17
C.7.1 Telemetry Stages.............................................................................................................C-17
C.7.2 Determining the Mole Percentage Set.............................................................................C-19
C.7.3 Handling Operator Commands ........................................................................................C-20
C.8 Configuration Type: Download from Supervisory System ...........................................................C-20

S600+ Instruction Manual
vi Contents Revised July-2017
C.9 Normalisation, Additionals, and C+6 Handling ............................................................................C-20
C.9.1 Normalisation ...................................................................................................................C-20
C.9.2 Application of Additionals.................................................................................................C-21
C.9.3 C6+ Handling ...................................................................................................................C-21
C.9.4 C6+ Handling (SIM 2251 Method) ...................................................................................C-21
C.9.5 C7+ Handling ...................................................................................................................C-22
C.9.6 No C6+ or C7+ Handling..................................................................................................C-23
C.10 Alarms, Displays, Reports, and Maps..........................................................................................C-23
C.10.1Alarms..............................................................................................................................C-23
C.10.2Displays............................................................................................................................C-23
C.10.3Reports.............................................................................................................................C-24
C.10.4Modbus Maps...................................................................................................................C-27
Index I-1

S600+ Instruction Manual
Revised July-2017 General Information 1-1
Chapter 1 –General Information
In This Chapter
1.1 Scope of Manual...................................................................................1-1
1.2 FloBoss S600+ Flow Computer............................................................1-2
1.3 Config600 Configuration Software........................................................1-5
1.3.1 Config600 Lite........................................................................1-6
1.3.2 Config600 Lite Plus................................................................1-6
1.3.3 Config600 Pro........................................................................1-7
1.4 Additional Technical Information ..........................................................1-8
1.4.1 Open Source Software...........................................................1-8
This manual covers the installation and startup procedures (including
basic maintenance, operation, and troubleshooting) for the FloBoss™
S600+ flow computer (the “S600+”). For information about
Config600™, the PC-based configuration software for the S600+, refer
to the Config600 Software User Manual (Part D301220X412).
This manual focuses on the S600+, the enhanced version of the S600
with a new CPU module. Refer to technical specification FloBoss
S600+ Flow Computer (S600+) for technical information.
Note: Use of this equipment in a manner not specified by Remote
Automation Solutions may impair the protections the
equipment provides.
This chapter details the structure of this manual and provides an
overview of the S600+ and its components.
1.1 Scope of Manual
This manual contains the following chapters:
Chapter
Contents
Chapter 1
General Information
Provides an overview of the S600+ and its
configuration software (Config 600).
Chapter 2
Installation
Provides instructions on installing the S600+
housing, as well as installation preparation and
panel mounting procedures. This chapter also
describes the installation and removal of the plug-in
modules.
Chapter 3
CPU
Describes the use of the communications and power
connector blocks, field wiring configurations, and
jumper settings for the CPU module.
Chapter 4
Input/Output (I/O)
Describes the use of the plug-in connector blocks,
field wiring configurations, and bit link settings for
the I/O modules.
Chapter 5
Front Panel
Describes the front panel keypad, communications
port, and display area. This chapter also shows how
you access the S600+ through the front panel
display, including keypad functions, screen displays,
display navigation basics, data entry, and report
printing.

S600+ Instruction Manual
1-2 General Information Revised July-2017
Chapter
Contents
Chapter 6
Webserver Access
Provides instructions on accessing the S600+
through a webserver interface, including
descriptions of screen displays and interface
navigation basics.
Chapter 7
Startup
Describes how to initiate a warm or cold system
start.
Chapter 8
Troubleshooting
Provides maintenance and troubleshooting
procedures, including basic board-level test
procedures.
Appendix A
Glossary
Provides definitions for pertinent terms and
acronyms.
Appendix B
Front Panel Display
Navigation
Lists the front panel display screens; provides a
navigation reference.
Appendix C
Chromatographs
Describes the operation of the gas chromatograph
software application module for the S600+.
Index
Provides an alphabetic listing of items and topics
contained in this manual.
1.2 FloBoss S600+ Flow Computer
Figure 1-1. The FloBoss S600+ Flow Computer
The FloBoss S600+ Flow Computer is a panel-mounted (for indoor-
use) flow computer designed specifically to measure hydrocarbon
liquid and gas where versatility and accuracy matter. The standard
features of the S600+ make it ideal for fiscal measurement, custody
transfer, batch loading, and meter proving applications. The S600+
allows you to configure multi-stream, multi-station applications,
enabling you to simultaneously meter liquids and gasses.
The S600+ is designed for use either as a stand-alone flow computer or
as a system component. The intelligent I/O modules fit both gas and
liquid applications and typically support two dual-pulsed streams and a
header. Adding I/O modules (up to a maximum of three) allows you to
configure up to six dual-pulsed streams or up to 10 single-pulsed
streams and two headers. The S600+ supports orifice, ultrasonic,

S600+ Instruction Manual
Revised July-2017 General Information 1-3
turbine, positive displacement, Coriolis, Annubar, and V-Cone®flow
meter types and master meter, small volume compact, and pipe (both
bi-directional and uni-directional) proving methods.
The S600+ offers a variety of communication interfaces:
Two LAN ports (on the enhanced CPU module) for Ethernet
10Base-T or 100Base-T full-duplex connectivity (using either
Modbus TCP or Modbus over Ethernet protocols).
Note: The Ethernet module (P190), which provided an additional
Ethernet port for previous versions of the S600, is not
compatible with the S600+.
HART®communication using up to two 12-channel HART
modules, each of which supports point-to-point and multi-drop
architectures for up to 50 transmitters.
An embedded webserver allows remote access to the flow
computer. Security is provided using user name and password
protection with a detailed event log for audit purposes (supports
Windows®Internet Explorer®Version 5 or greater).
Two configurable RS-232 serial ports.
Three RS-422/RS-485 serial ports (supporting up to 57,600 bps
baud) and up to four RS-485 2-wire serial ports (supporting up to
57,600 baud rate) for connection to intelligent meters, Modbus
SCADA data networks, DCS supervisory systems, and so on.
One dedicated configuration port (located on the bottom of front
display panel) for connection to the Config 600 configuration
software.
Additional communications interfaces include:
Serial Q.Sonic®
Serial printer
Serial or Modbus TCP Daniel chromatograph via Modbus
Serial peer-to-peer
Modbus EFM protocol, Modbus RTU, Modbus ASCII, Modbus
over Ethernet, and Modbus TCP
Miscellaneous interfaces which can operate via serial or Modbus
TCP:
Daniel liquid ultrasonic
Daniel gas ultrasonic
Sick ultrasonic
Daniel chromatograph
Note: All ports can connect to DCS systems, ultrasonic meters,
Coriolis meters, and so on.

S600+ Instruction Manual
1-4 General Information Revised July-2017
The S600+ uses distributed processing to achieve maximum
performance. The CPU module incorporates a hardware floating point
processor. Each additional module also has local processing to convert
inputs and output from engineering units to field values and vice-versa,
as well as running background tests and PID loops.
The firmware uses 64-bit (double) precision floating point numbers for
the highest accuracy when performing all metering calculations.
Cumulative totals are stored in three separate memory locations (Tri-
reg format) for maximum integrity. The user language LogiCalc™also
allows you to perform logical control and double-precision
mathematical functions on the database objects.
Figure 1-2. CPU Module
Figure 1-3. Intelligent I/O Module
Front Display
Panel
The S600+’s front panel interface enables you to manage an existing
configuration or create a configuration using the PC-based Config 600
configuration software.