Emerson YARWAY Series Operation and maintenance manual

VCIOM-15469-EN 20/06Emerson.com/FinalControl © 2020 Emerson. All Rights Reserved.
YARWAY SERIES 129Y-III, 29S DISC TRAP
INSTRUCTION, OPERATION AND MAINTENANCE MANUAL
Before installation these instructions must be fully read and understood
SPECIFICATION
Ratings and capacities
Operating pressure / temperatures:
Minimum capacity:
Following will be obtained at 0.7 MPa near
saturation temperature.
Connections:
Backpressure limits:
The Yarway Series 129Y-III and 29S Impulse
Steam Traps are designed for applications
such as trace lines, steam line drips, steam
jacketed fittings, small press platens, laundry
and dry cleaning and similar light to moderate
condensate load service.
129Y-III 2.8 MPa 400°
29S 2.0 MPa 400°
129Y-III ⅜", ½"
¾", 1"
370 kg/h
840 kg/h
29S ¼" 160 kg/h
129Y-III ⅜", ½", ¾", 1" Rc, NPT, SW
29S ¼" Rc, NPT
129Y-III ⅜", ½"
¾", 1"
70%
50%
29S ¼" 70%
CAUTION
General safety precautions
1. Yarway Series 129Y-III and 29S Steam Trap
must be installed correctly. Do not operate
the product at such conditions that exceeds
its maximum allowable pressure and/or
temperature. Direct injury to personnel or
damage to equipment which can cause injury
to personnel may result if this precaution is
not followed.
2. Do not operate the product when inlet
pressure exceeds the product’s maximum
allowable inlet pressure. Direct injury or burn
to personnel by means of hot drain may result.
3. Removal from piping and dismantling must
be done after the product’s inner pressure is
atmospheric and skin temperature is ambient.
Direct injury or burn to personnel by means of
fluid may result in, if the product is subject to
pressure or temperature.
4. Yarway recommends the use of only Yarway
manufactured or supplied parts to maintain or
service Disc Traps. Do not modify the product
regardless it is partially or totally.
5. Do not fasten connecting bolts with excess
torque value.
6. To prevent the product from being frozen,
discharge remaining drain out of the plug.
Frozen condensation may result in damage
on the product.
7. Piping arrangement and operating sequence
must be considered not to cause water
hammer and its shock.

2
YARWAY SERIES 129Y-III, 29S DISC TRAP
INSTRUCTION, OPERATION AND MAINTENANCE MANUAL
INSTALLATION
Position - may be installed horizontally or
vertically with discharge downward. Be sure
arrow on body agrees with direction of flow.
Where severe freezing conditions are
encountered, install trap in vertical line
(discharge downward ) or on its side in
horizontal line. Connect as close to drain point
as practical and discharge to atmosphere
directly through a short pipe. Vacuum breaker
ahead of the line may be required to provide
complete drainage.
Inlet piping - blow out before installing
trap. Piping should be amply sized: for short
discharge lines, use pipe equal to trap size:
for longer lines, use one size larger. If several
traps discharge to a manifold, size the line
so as to prevent buildup of excessive back
pressure during simultaneous discharge of
all traps.
FIGURE 1
FIGURE 2
Typical horizontal piping
Showing Yarway steam trap
Typical vertical piping
Showing Yarway
To
condensate
return
Name plate
Disc
Bonnet
Body
Body
Bonnet Name plate
Gasket
Screen cap gasket
Screen
Gasket
Yarway steam trap
Blow valve
Stop/isolation
valves,gate or ball,
same pipe size as trap
Swing check valve,
suitable for service.
Same pipe size as trap
Eccentric reducer
Concentric reducer
Pipe union
Pressure gauge with
snubber for trap checking
Typical installations
Disc
Screen cap gasket Screen
CONSTRUCTION
TROUBLESHOOTING
When the product does not operate correctly,
follow the below-tabulated measures.
CAUTION
Removal from piping and dismantling must
be done after the product’s inner pressure is
atmosphere and skin temperature is ambient.
Direct injury or burn to personnel by means of
fluid may result in, if the product is subject to
pressure or temperature.

3
YARWAY SERIES 129Y-III, 29S DISC TRAP
INSTRUCTION, OPERATION AND MAINTENANCE MANUAL
Problem:
Trap fails to pass condensate.
Corrective action:
1. Check the stop valves and check valves
to assure they are open.
2. Check the strainer for clogging. Blow down
strainer or block off pressure, vent line, and
clean strainer screen.
3. Clogged valve port. Block off pressure, vent
trap. Remove bonnet and inspect ports.
If clogged, clean trap without damaging seat
surface. Reassemble and torque bonnet to
following torque values:
Problem:
Trap fails to close-blows steam or
rapid cycles.
Corrective action:
1. Dirt on valve seat. Block off and vent
pressure. Remove bonnet. Carefully clean
seat, bonnet and disc. Do not use abrasives.
Reassemble and re-torque (See 3 above) if
wear is apparent, replace trap.
2. Check backpressure to assure it does not
exceed limit for size being used.
Series
Size Bonnet (Nm)
(inch) HEX Torque
129Y-III ⅜",½"
¾",1"
32
46
44~48
98~108
29S ¼" 26 13~15
Series
Size Screen cap (Nm)
(inch) HEX Torque
129Y-III ⅜",½"
¾",1"
27
38
147~162
183~202
29S ¼" 21 59~65
WARRANTY
1. Warranty period
The warranty period is one year from
the date of shipment to the first user.
2. Scope
All items that we manufacture are
warranted to be free from defects in
material and workmanship and to conform
to the specifications, if any. Seller’s liability
shall be limited to repair or replacement.
3. Exemption
No warranty is given for products or
components in the following cases.
1. Product failure due to incorrect
installation and operation by the user.
2. Product failure due to contamination
such as dust, scale, carbon or scraps.
3. Product corrosion due to water quality.
4. Product failure due to user’s error in
disassembly and/or inspection.
5. Force majeure.
6. In case that the cause of the problem
cannot be identified due to disposal, etc.
7. Other possible cases such as water
hammer, which the seller disclaims
warranty.
VCIOM-15469 © 2020 Emerson Electric Co. All rights reserved 06/20. Yarway is a mark owned by one of the companies in the Emerson Automation Solutions business
unit of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed
as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and
conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Electric Co. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any
Emerson Electric Co. product remains solely with the purchaser.
Emerson.com/FinalControl