Emerson Smart Wireless Gateway 1420 User manual

¢00825-0100-4420[¤
Quick Installation Guide
00825-0100-4420, Rev DA
July 2009 1420 Wireless Gateway
Step 1: Initial Connection for Configuration
Step 2: Basic Security and Time Configuration
Step 3: Basic Ethernet or Serial Configuration
Step 4: Mount and Connect the Gateway
EC Declaration of Conformity
Start
End
1420 Wireless Gateway
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© 2009 Rosemount Inc. All rights reserved. All marks property of owner.
IMPORTANT NOTICE
This installation guide provides basic guidelines for the 1420 Wireless Gateway. It does
not provide instructions for detailed configuration, diagnostics, maintenance, service,
troubleshooting, or installations. Refer to the 1420 Wireless Gateway reference manual
(document number 00809-0100-4420) for more instruction. The manual and this QIG are
also available electronically on www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this device in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please
review the Hazardous Locations Certifications for any restrictions associated with a safe
installation.
Electrical shock can result in death or serious injury
• Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
WARNING
Explosion Hazard
Do not disconnect equipment when a flammable or combustible atmosphere is present.
IMPORTANT NOTICE
The 1420 Wireless Gateway should be installed before installing any other wireless
devices. This will result in a simpler and faster network installation.
Emerson Process Management
Rosemount Division
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Rosemount Temperature GmbH
Frankenstrasse 21
63791 Karlstein
Germany
T 49 (6188) 992 0
F 49 (6188) 992 112
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947 / (65) 6777 0743
[e-mail]
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STEP 1: INITIAL CONNECTION FOR CONFIGURATION
To configure the 1420 Wireless Gateway, a local connection between a PC/laptop and the
1420 Wireless Gateway must be established.
NOTE:
If a PC/laptop from another network is used, carefully record the current IP address
and other settings so the PC/laptop can be returned to its original network when
configuration of the 1420 is finished.
Perform the following steps to establish a local connection with the 1420 Wireless Gateway:
1. On the PC/laptop, install the Java Plug-in found on the CD provided with the 1420. The
Plug-in can also be found at http://java.com/
2. Under Network Connections:
a. Select Local Area Connection
b. Right click to select Properties.
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c. Select Internet Protocol (TCP/IP), then click the Properties button
d. Select the Use the following IP address button and set the IP address to
192.168.1.12
e. Set the Subnet Mask to 255.255.255.0
f. Select OK for each of the settings windows that have opened.
3. Using the supplied crossover Ethernet cable, attach your PC/laptop to the 1420’s
P1 Ethernet Receptacle (far right Ethernet receptacle).
WARNING
Do not connect to the Power Over Ethernet (POE) port. This port supplies power and
could potentially damage the PC/laptop.
+ +
+
+
+
-
--
-
-A B S S
S S
S
24 V DC24 V DC
Power InputPower Input ModbusModbus Not UsedNot Used Not UsedNot Used
Not UsedNot Used Not UsedNot Used
CaseCase
S
POEPOE P2P2 P1P1
P1 Ethernet
Receptacle
Crossover Cable
PC/Laptop
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4. Open a standard web browser (Internet Explorer, Mozilla Firefox or similar).
5. Uncheck proxies (Tools>Internet Options>Connections>LAN Settings)
6. Access the 1420’s default web page at https://192.168.1.10
a. Log on as User: admin
b. Password: default
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c. Click Yes to proceed through the Security Alert
The 1420 Home Page will appear as shown below
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STEP 2: BASIC SECURITY AND TIME CONFIGURATION
To configure the basic security of the 1420 Wireless Gateway, perform the following steps.
1. Navigate to Setup>Security>User Accounts
2. Set and confirm new passwords for each of the access levels
3. Click Submit
4. Navigate to Setup>Time
5. Select method and click Submit
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STEP 3: BASIC ETHERNET OR SERIAL CONFIGURATION
To configure the 1420 for an Ethernet Network:
Table 3: Ethernet Communication Settings on page 17 is available to assist in recording the
necessary information.
1. Determine 1420 Ethernet Port for connecting to Ethernet Network
If using a wired connection, use Port 1 (P1)
IT/Process Control Network Administrator or Technician can provide the following:
a. 1420 fixed IP Address or DHCP Host Name
b. Netmask (Subnet Mask)
c. Gateway
BEST PRACTICE:
Keep these values in a secure location not accessible by unauthorized personnel.
2. Configure 1420 Ethernet IP settings
a. Access the 1420 with Administrator access
b. Navigate to Setup>Internet Protocol>Address
c. Enter configuration information determined above
3. To complete configuration without a firewall, click Submit and proceed with 1420 Restart
when prompted.
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STEP 3 CONTINUED...
To configure the 1420 for a Serial connection:
is available to assist in recording the necessary information.
1. Configure 1420 Serial Communication Settings
a. Access the 1420 Web Interface with Administrator access
b. Navigate to Setup>Modbus>Communication
c. Click Enable Modbus
d. Configure the 1420 Modbus Communication settings to match the Host Modbus
settings
NOTE:
Modbus communications will fail if they are not configured identically on the Host
and the 1420.
e. Click Submit and proceed with restart
2. When configuration is completed, disconnect the PC/laptop from the 1420 and return the
PC/laptop to its previous network settings.
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STEP 4: MOUNT AND CONNECT THE GATEWAY
Integral Antenna with the 1420 on a Mast
The optimal installation of the 1420 Wireless Gateway is
on a pole approximately 1.8 meters above the top of the
exterior wall of a building. The following hardware and
tools are needed:
• Pipe mount with holes spaced 3.06 inches (78 mm)
apart horizontally and 11.15 inches (283 mm) apart
vertically.
• Two 3.06 inch (78 mm) by 5/16 inch U-bolts
•1/2inch wrench
Mount the gateway by doing the following:
1. Insert one U-bolt around the pipe and through the
top mounting holes of the pipe mount and the 1420,
and another U-bolt through the bottom mounting
holes of the pipe mount and the 1420.
2. Using a 1/2inch socket-head wrench, fasten the nuts
to the U-bolts and tighten.
BEST PRACTICE
When mounting outside, best practice is to run the
Serial or primary Ethernet cable (P1) directly to the
Information System. Use conduit and/or strain relief
as necessary.
BEST PRACTICE
When installing cable/conduit, run an ethernet
connection from 1420 port P2 to a convenient
location indoors (if the 1420 was ordered with
Output Code 2). This will simplify future
configuration changes.
1.8 m (6 ft.)
Strain
Relief
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STEP 4 CONTINUED...
Remote Antenna (Optional)
The remote antenna options provide flexibility for mounting the Gateway based on wireless
connectivity, lightning protection, and current work practices.
Remote mount antenna kits include weather proof tape for use on the cable connections,
and a mounting kit for the lightning arrestor and antenna. The following diagram and table
describe each remote antenna kit option.
Table 1. Remote Antenna Kit Options
WARNING
When installing a remote mount antenna for the Smart Wireless Gateway, use
established safety procedures to avoid falling or to avoid contacting high-power electrical
lines.
Install remote antenna components for the Smart Wireless gateway in compliance with
local and national electrical codes and use best practices for lightning protection.
Before installation, consult with the local area electrical inspector, electrical officer, and
work area supervisor.
The Smart Wireless Gateway remote antenna options are specifically engineered to
provide installation flexibility while optimizing wireless performance and maintaining local
spectrum approvals. Each remote antenna kit contains 50 ft. (15,2 m) of LMR-400 coaxial
cable, and a high-gain antenna. To maintain wireless performance and avoid
non-compliance with local spectrum regulations, do not change the length or type of
coaxial cable, or the antenna type.
If the remote antenna kit as specified is not used in this document, Emerson Process
Management is not responsible for wireless performance, or non-compliance with local
spectrum regulations.
Kit Option Antenna Cable 1 Cable 2 Lightning Arrestor
WL2 1/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
50 ft. (15,2 m)
LMR-400 N/A Head mount, jack to plug Gas discharge tube
0.5 dB insertion loss
WL3 1/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
30 ft. (9,1 m)
LMR-400 20 ft. (6,1 m) LMR-400 In-line, jack to jack Gas discharge tube
0.1 dB insertion loss
WL4 1/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
40 ft. (12,2 m)
LMR-400 10 ft. (3,0 m) LMR-400 In-line, jack to jack Gas discharge tube
0.1 dB insertion loss
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NOTE
The coaxial cables on the remote antenna options WL3 and WL4 are interchangeable
for installation convenience.
The remote antenna should be located for optimal wireless performance. Ideally, 15 - 25 ft.
(4,6 - 7,6 m) above the ground or 6 ft. (2 m) above obstructions or major infrastructure.
Installation of the WL2 Option:
1. Mount the antenna on a 2-in. (0.05 m) pipe mast using the supplied equipment.
2. Attach the lightning arrestor to the top of the Gateway.
3. Use the LMR-400 coaxial cable to connect the antenna to the lightning arrestor.
4. Seal each connection between the Gateway, lightning arrestor, cable, and antenna with
the weather proof tape.
Antenna
50 ft. (15,2 m)
cable
Lightning
Arrestor
WL2
WL2
Antenna
40 ft. (12,2 m)
cable
Lightning
Arrestor
10 ft. (3,0 m) cable
WL4*
WL4*
Interchangeable
cables
Antenna
30 ft. (9,1 m)
cable
Lightning
Arrestor
20 ft. (6,1 m)
cable
WL3*
WL3*
Interchangeable
cables
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STEP 4 CONTINUED...
Installation of the WL3/WL4 Option:
1. Mount the antenna on a 2-in. (0.05 m) pipe mast using the supplied equipment.
2. Mount the lightning arrestor using the supplied equipment, minimizing the distance
between it and the building egress for optimal lightning protection.
3. Use the LMR-400 coaxial cables to connect the Gateway, lightning arrestor, and
antenna.
4. Seal each connection between the Gateway, lightning arrestor, cables, and antenna with
the weather proof tape.
Any spare lengths of coaxial cable should be placed in 12-in. (0.3 m) coils.
Ensure that the mounting mast and lightning arrestor are grounded in accordance with
local/national electrical codes.
Example of Mounting a Remote Antenna
Ground to Lightning Arrestor
Control/Equipment Room
Remote Antenna
outside of enclosure
Ground to Gateway
Lightning Arrestor
A
ntenna mounted
6 ft. (2 m) above
obstruction or major
infastructure 0 ft. (0 m)
6 ft. (2 m)
Gateway Inside
the Building
Cable
C
abl
e
Cable
Building Egress
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STEP 4 CONTINUED...
Connect to Information System
1. Wire the 1420 Primary Ethernet output or Serial Output connection to the Host System
Ethernet or Serial input connections.
2. For Serial connections, connect A to A, B to B and make sure all terminations are clean
and secured to avoid wiring connection problems.
Figure 1. 1420 Terminal Block Diagram
BEST PRACTICE
Typically, twisted shielded pair cable is used to wire the Serial connection. Standard
practice is to ground the shield on the Serial Host side and leave the shield floating
on the 1420 side. Be sure to insulate the 1420 shield to avoid grounding issues.
NOTE:
In most systems, A = Tx + and B = Rx -. In some systems, this is reversed. For 4-wire
systems, see Figure 2.
Figure 2. Typical Full Duplex (4-wire) to Half Duplex (2-wire) Conversion Diagram
Confirm wiring configuration with host system documentation.
Supply Power
After mounting is complete supply power to the 1420 according to the following steps:
1. Ground the 1420 using suitable grounding methods. There is a case ground lug located
near the terminal block, and an external ground lug located near the conduit entries on
the bottom of the housing.
2. Connect the 24 V DC power wiring to the Power Input terminals in the 1420. The 1420
requires 500 mA of current.
3. Close the terminal cover and tighten securely.
BEST PRACTICE
Use an uninterruptible power supply (UPS) to ensure that the network is still
functional should there be a loss of power.
+
+
+
+
+
-
-
-
-
-
AB
S
S
S
S
20-28 VDC
Power Input
Serial
Modbus
N
ot Use
d
Not
Us
e
d
Not Used Not Use
d
Case
(Covered)
S
POE P2 P1
(Secondary) (Primary)
Tx +
Tx + = (A)
Rx +
Tx -
Rx -
Rx - = (B)
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PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. – Chanhassen, Minnesota, USA
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding
the use of the RF spectrum. Nearly every country requires this type of product certification.
Emerson is working with governmental agencies around the world to supply fully compliant
products and remove the risk of violating country directives or laws governing wireless
device usage.
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
conditions: This device may not cause harmful interference. This device must accept any
interference received, including interference that may cause undesired operation. This
device must be installed to ensure a minimum antenna separation distance of 20 cm from all
persons.
Ordinary Location Certification for FM
As standard, the Gateway has been examined and tested to determine that the design
meets basic electrical, mechanical, and fire protection requirements by FM, a nationally
recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
North American Certifications
N5 FM Division 2, Non-Incendive
Certificate Number: 3028321
Nonincendive for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II, III, Division 1,
Groups E, F, and G; Indoors/outdoor locations;
NEMA Type 4X
Temperature Code: T4 (-40 °C < Ta< 60 °C)
Canadian Standards Association (CSA)
N6 CSA Division 2, Non-Incendive
Certificate Number: 1849337
Suitable for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II, Groups E, F, and G;
Suitable for Class III Hazardous Locations.;
Install per Rosemount drawing 01420-1011.
Temperature Code: T4 (-40 °C < Ta< 60 °C)
CSA Enclosure Type 4X
European Union Directive Information
The EC declaration of conformity for all applicable European directives for this product can
be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained
by contacting your local sales representative.
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ATEX Directive (94/9/EC)
Emerson Process Management complies with the ATEX Directive.
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Emerson Process Management complies with the EMC Directive.
Radio and Telecommunications Terminal Equipment Directive (R&TTE)(1999/5/EC)
Emerson Process Management complies with the R&TTE Directive
European Certification
N1 ATEX Type n
Certificate Number: Baseefa 07ATEX0056X
ATEX Marking: Ex II 3 G
Ex nA Nl IIC T4 (-40 °C < Ta< 60 °C)
Special Conditions for Safe Use (X)
The surface resistivity of the antenna is greater than one gigaohm. To avoid
electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry
cloth.
The Apparatus is not capable of withstanding the 500V insulation test required by
Clause 9.4 of EN 60079-15: 2005. This must be taken into account when installing the
apparatus.
ND ATEX Dust
Certificate Number: Baseefa 07ATEX0057
EX tD A 22 IP66 T135 (-40 °C < Ta< 60 °C)
Ex nA nL IIC T4 T4 (-40 °C < Ta< 60 °C) II 3D
Vmax = 28V
N7 IECEx Type n
Certificate Number: IECEx BAS 07.0012X
Ex nC IIC T4 (-40 °C =< Ta<=60 °C)
Rated Voltage: 28V
Special conditions for safe use (X)
The surface resistivity of the antenna is greater than one gigaohm. To avoid
electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry
cloth.
The Apparatus is not capable of withstanding the 500V insulation test required by
Clause 9.4 of EN 60079-15: 2005. This must be taken into account when installing the
apparatus.
NF IECEx Dust
Certification Number: IECEx BAS 07.0013
Ex tD A22 IP66 T135 (-40 °C < Ta< 60 °C)
Vmax = 28V
Combinations of Certifcations
KD Combination of N5, N6, and N1.
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Table 2. Ethernet Port Locations
Table 3. Ethernet Communication Settings
Table 4. Serial Connectivity Locations
Table 5. Serial Communication Settings
Settings Location
1420 Ethernet Port P1
Information System Switch or Access Point
Switch or Access Point Ethernet Port
Setting Value Options
Use Fixed IP or DHCP? Fixed or DHCP
Fixed IP Address or DHCP
Host Name XXX.XXX.XXX.XXX or XXXXXXX
Netmask (Subnet Mask) YYY.YYY.YYY.YYY
Gateway ZZZ.ZZZ.ZZZ.ZZZ
Locations
Serial Card Location
Serial Card ID
Serial Card Termination A (Tx +)
Serial Card Termination B (Rx -)
Setting Value Options on 1420 (Default in Bold)
Modbus Slave Address 1- 247
Baud Rate 9600, 19200, 38400, 57600
Parity None, Even, Odd
Stop Bits 1, 2
Response Delay Time 0 ms, Configurable in ms
Unmapped Register Read
Response Zero, Illegal Data
Unmapped Register Write
Response OK, Illegal Data Address
Write Behavior Synchronous, Queued, Most
Current
Floating Point Representation Float, Round (Integer), Scale
Use Swapped Floating Point
Format Yes, No
Incorporate Value’s
Associated Status as Error? Yes, No
Value Reported for Error NaN, +Inf, -Inf, *Other*
*Other* Value Reported for
Error 32767, (Any Integer)
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Figure 3. EC Declaration of Conformity for 1420 Wireless Gateway
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