Emerson Smart Wireless Gateway User manual

Quick Start Guide
00825-0200-4420, Rev EA
April 2013
Smart Wireless Gateway
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NOTICE
This installation guide provides basic guidelines for the Smart Wireless Gateway. It does not
provide instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the
Smart Wireless Gateway Reference Manual (Document Number 00809-0200-4420) for more
information and instructions. The manual and this QIG are available electronically on
www.emersonprocess.com.
Explosions could result in death or serious injury:
Installation of this device in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please review the
Product Certifications section for any restrictions associated with a safe installation.
Avoid contact with the leads and terminals. High voltage that may be present on leads can
cause electrical shock. This device complies with Part 15 of the FCC Rules. Operation is subject
to the following conditions. This device may not cause harmful interference. This device must
accept any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from
all persons.
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Wireless considerations
Power up sequence
The Smart Wireless Gateway (Gateway) should be installed and functioning
properly before Power Modules are installed in any wireless field devices. Wireless
field devices should also be powered up in order of proximity from the Smart
Wireless Gateway beginning with the closest. This will result in a simpler and
faster network installation.
Antenna position
The antenna should be positioned vertically, and be approximately 3 ft. (1 m)
from large structures or buildings to allow for clear communication to other
devices.
Mounting height
For optimal wireless coverage, the Gateway or remote antenna is ideally mounted
15-25 ft. (4,6 - 7,6 m) above ground or 6 ft. (2 m) above obstructions or major
infrastructure.
Gateway redundancy
If the wireless Gateway was ordered with redundancy (Gateway Redundancy code
RD), please see appendix D in the reference manual (doc. # 00809-0200-4420) for
additional installation instructions.
General considerations
PC requirements
Operating System (optional software only)
Windows XP Professional, Service Pack 3
Windows Server 2003 Service Pack 2
Windows Server 2003 R2 Service Pack 2
Windows Server 2008 (Standard Edition), Service Pack 2
Windows Server 2008 R2 Standard Edition, Service Pack 1
Windows 7 Professional, Service Pack 1
Windows 7 Enterprise, Service Pack 1
Applications
Internet Explorer 6.0 or higher
Mozilla Firefox 1.5 or higher
.Net Framework 2.0 (for OPC proxy only)
Hard Disk Space
AMS™ Wireless Configurator: 1.5 GB
Gateway Setup CD: 250 MB
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Step 1: Initial connection and configuration
DeltaV™ ready
If the Gateway was ordered DeltaV Ready (Data Protocols Code 5), then Step 1:
Initial Connection and Configuration is not required. Proceed to Step 2: Physical
Installation, and connect the Gateway to a DeltaV 10.3 or newer control network.
Initial connection and configuration
To configure the Smart Wireless Gateway, a local connection between a
PC/Laptop and the Gateway needs to be established.
Powering the gateway
Bench top power will be needed to power the Gateway by wiring a 24 VDC
(nominal) power source, with at least 250 mA, to the power terminals.
Figure 1. Gateway Terminal Block Diagram
Establishing a connection
Note
For information on how to connect with a Windows®7 PC, please see the technical note
(document number: 00840-0900-4420).
1. Connect the PC/Laptop to the Ethernet 1 (Primary) receptacle on the
Gateway.
+
+
+
+
+
-
-
-
-
-
AB
S
S
S
S
24 VDC
(nominal)
Power Input
Serial
Modbus
Not
Us
e
d
Not
Us
e
d
N
ot
Us
e
d
Not
Us
e
d
Case
(Covered)
S
Ethernet 2
with Power Ethernet 2 Ethernet 1
(Secondary) (Primary)
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Step 1 continued...
Figure 2. Gateway PC/Laptop Connection Illustration
2. To establish the PC/Laptop settings begin with Start>Settings>Network
Connections.
a. Select Local Area Connection.
b. Right click to select Properties.
c. Select Internet Protocol (TCP/IP), then click the Properties button.
Do not connect to the Ethernet 2 with Power (Covered) port. This port supplies power and
could damage the PC/Laptop.
+ +
+
+
+
-
--
-
-A B S S
SS
S
24V DC24V DC
PowerInputPowerInput ModbusModbus Not UsedNot Used NotUsedNot Used
Not UsedNot Used NotUsedNot Used
CaseCase
S
POEPOE P2P2 P1P1
Ethernet 1
Receptacle
PC/Laptop
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Step 1 continued...
Note
If the PC/Laptop is from another network, record the current IP address and other settings so the
PC/Laptop can be returned to the original network after the Gateway has been configured.
d. Select the Use the following IP address button
e. Input 192.168.1.12 in the IP address block.
f. Input 255.255.255.0 in the Subnet Mask.
g. Select OK for both the Internet Protocol (TCP/IP) Properties window and the
Local Area Connection Properties window.
Note
Connecting to the Gateway's secondary Ethernet port will require different network settings.
Please see Table 1 for additional network settings.
3. Disable Proxies.
a. Open a standard web browser (Internet Explorer, Mozilla Firefox, or other).
b. Navigate Tools>Internet Options>Connections>LAN Settings
c. Uncheck the box under Proxy Server.
Table 1. Default IP Addresses
Gateway PC / Laptop
Ethernet 1 192.168.1.10 192.168.1.12
Ethernet 2 192.168.2.10 192.168.2.12
Ethernet 1 (DeltaV Ready) 10.5.255.254 10.5.255.200
Ethernet 2 (DeltaV Ready) 10.9.255.254 10.9.255.200
Table 2. Subnet Settings
Subnet Mask
Default 255.255.255.0
DeltaV 255.254.0.0
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Step 1 continued...
Configure the Smart Wireless Gateway
To complete initial configuration for the gateway:
1. Access the default web page for the Gateway at https://192.168.1.10.
a. Log on as User: admin.
b. Type in password: default.
2. Navigate to Setup>Ethernet Protocol>Address to enter the Network Settings.
a. Configure a static IP Address or set for DHCP and enter a Hostname
b. Restart Application at Setup>Restart Apps.
3. Disconnect the power and Ethernet from the Gateway.
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Step 1 continued...
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Step 2: Physical installation
Pipe mount
Tools Needed:
2-in. (51 mm) mounting pipe or mast
Two 5/16-in. (7,9 mm) u-bolts supplied with Gateway
1/2-in. socket-head wrench
For installing the Gateway in a pipe mount:
1. Insert one u-bolt around the pipe, through the top mounting holes of the
Gateway enclosure, and through the washer plate.
2. Use a 1/2-in. socket-head wrench to fasten the nuts to the u-bolt.
3. Repeat for the second u-bolt and the lower mounting holes.
Best practice
If the Gateway was ordered with Output Code 2, run a secondary Ethernet Cable when installing
cable conduit from the Gateway to a convenient indoor location to simplify future configuration
changes.
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Remote antenna (optional)
The remote antenna options provide flexibility for mounting the Gateway based
on wireless connectivity, lightning protection, and current work practices.
When installing remote mount antennas for the Smart Wireless Gateway, always use established
safety procedures to avoid falling or contact with high-power electrical lines.
Install remote antenna components for the Smart Wireless Gateway in compliance with local
and national electrical codes and use best practices for lightning protection.
Before installing, consult with the local area electrical inspector, electrical officer, and work area
supervisor.
The Smart Wireless Gateway remote antenna option is specifically engineered to provide
installation flexibility while optimizing wireless performance and local spectrum approvals. To
maintain wireless performance and avoid non-compliance with spectrum regulations, do not
change the length of cable or the antenna type.
If the supplied remote mount antenna kit is not installed per these instructions, Emerson Process
Management is not responsible for wireless performance or non-compliance with spectrum regulations.
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Step 2 continued...
The remote mount antenna kit includes coaxial sealant for the cable connections
for the lightning arrestor and antenna.
Find a location where the remote antenna has optimal wireless performance.
Ideally this will be 15-25 ft (4,6 - 7,6 m) above the ground or 6 ft (2 m) above
obstructions or major infrastructure. To install the remote antenna use one of the
following procedures:
Installation of WL2/WN2 option (outdoor applications):
1. Mount the antenna on a 1.5-2 inch pipe mast using the supplied mounting
equipment.
2. Connect the lightning arrestor directly to the top of the Gateway.
3. Install the grounding lug, lock washer, and nut on top of the lightning arrestor.
4. Connect the antenna to the lightning arrestor using the supplied coaxial cable
ensuring the drip loop is not closer than 1 foot (0,3m) from the lightning
arrestor.
5. Use the coaxial sealant to seal each connection between the wireless field
device, lightning arrestor, cable, and antenna.
6. Ensure that the mounting mast, lightning arrestor, and Gateway are grounded
according to local/national electrical code.
Any spare lengths of coaxial cable should be placed in 12 inch (0,3 m) coils.
Figure 3. Installation of WL2/WN2 Option
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Step 2 continued...
Installation of WL3/WL4 option (indoor to outdoor applications):
1. Mount the antenna on a 1.5-2 inch pipe mast using the supplied mounting
equipment.
2. Mount the lightning arrestor near the building egress.
3. Install the grounding lug, lock washer, and nut on top of the lightning arrestor.
4. Connect the antenna to the lightning arrestor using the supplied coaxial cable
ensuring the drip loop is not closer than 1 foot (0,3m) from the lightning
arrestor.
5. Connect the lightning arrestor to the Gateway using the supplied coaxial
cable.
6. Use the coaxial sealant to seal each connection between the Gateway,
lightning arrestor, cable, and antenna.
7. Ensure that the mounting mast, lightning arrestor, and Gateway are grounded
according to local/national electrical codes.
Any spare lengths of coaxial cable should be placed in 12 inch (0,3 m) coils.
Figure 4. Installation of WL3/WL4 Option
Note: Weather proofing is required!
The remote mount antenna kit includes coaxial sealant for the cable connections for the lightning
arrestor, antenna, and Gateway. The coaxial sealant must be applied to guarantee performance of
the wireless field network. Please see Figure 5 for details on how to apply weather proofing.
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Step 2 continued...
Figure 5. Applying coaxial sealant to cable connections
Table 3. Remote Antenna Kit Options
Kit Option Antenna Cable 1 Cable 2 Lightning Arrestor
WL2 1/2Wavelength Dipole
Omni-Directional
+6 dB Gain
50 ft. (15,2 m)
LMR-400
N/A Head mount, jack to plug
Gas discharge tube
0.5 dB insertion loss
WL3 1/2Wavelength Dipole
Omni-Directional
+6 dB Gain
30 ft. (9,1 m)
LMR-400
20 ft. (6,1 m)
LMR-400
In-line, jack to jack
Gas discharge tube
0.5 dB insertion loss
WL4 1/2Wavelength Dipole
Omni-Directional
+6 dB Gain
40 ft. (12,2 m)
LMR-400 10 ft. (3,0 m) LMR-400 In-line, jack to jack Gas discharge tube
0.5 dB insertion loss
WN2 1/2Wavelength Dipole
Omni-Directional
+8 dB Gain
25 ft. (7,6 m)
LMR-400
N/A Head mount, jack to plug
Gas discharge tube
0.5 dB insertion loss
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Step 2 continued...
Note
The coaxial cables on the remote antenna options WL3 and WL4 are interchangeable for
installation convenience.
Connect to the host system
1. Wire the Gateway’s Ethernet 1 (Primary) or Serial Output connection to the
Host System Network or Serial I/O.
2. For Serial connections, connect A to A, B to B, making sure all terminations are
clean and secured to avoid wiring connection problems.
Antenna
50 ft. (15,2 m)
cable
Lightning
Arrestor
WL2WL2
Antenna
40 ft. (12,2 m)
cable
Lightning
Arrestor
10 ft. (3,0 m) cable
WL4*WL4*
Interchangeable
cables
Antenna
30 ft. (9,1 m)
cable
Lightning
Arrestor
20 ft. (6,1 m)
cable
WL3*WL3*
Interchangeable
cables
Antenna
25 ft. (7,6 m)
cable
Lightning
Arrestor
WN2WN2
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Step 2 continued...
Figure 6. Smart Wireless Gateway Terminal Block Diagram
Best practice
In accordance with Emerson WirelessHART security guidelines, the Gateway
should be connected to the Host System via a LAN (Local Area Network) and not a
WAN (Wide Area Network)
Twisted shielded pair cable is generally used to wire the Serial connection, and it is
standard practice to ground the shield on the Serial Host side leaving the shield
floating on the Gateway side. To avoid grounding issues be sure to insulate the shield.
Power
Wire a 24 VDC (nominal) power source, with at least 250 mA of current, to the
power terminals using the Smart Wireless Gateway Terminal Block Diagram
shown in Figure 6.
Do not connect the Host System to the Ethernet 2 with Power (Covered) port on the Smart
Wireless Gateway to avoid damaging the system.
+
+
+
+
+
-
-
-
-
-
AB
S
S
S
S
24 VDC
(nominal)
Power Input
Serial
Modbus
Not
Us
e
d
Not
Us
e
d
N
ot
Us
e
d
Not
Us
e
d
Case
(Covered)
S
Ethernet 2
with Power Ethernet 2 Ethernet 1
(Secondary) (Primary)
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Step 3: Software installation (optional)
The 2 disk software pack contains the Security Setup Utility (only required for
secure host connections or OPC communications) and AMS Wireless
Configurator. The Security Setup Utility is located on Disk 1. To install the
software:
1. Exit/close all Windows programs, including any running in the background,
such as virus scan software.
2. Insert Disk 1 into the CD/DVD drive of the PC.
3. Follow the prompts.
AMS Wireless Configurator is located on Disk 2. To install the software:
1. Exit/close all Windows programs, including any running in the background,
such as virus scan software.
2. Insert Disk 2 into the CD/DVD drive of the PC.
3. Click Install from the menu when the AMS Wireless Configurator setup begins.
4. Follow the prompts.
5. Allow AMS Wireless Configurator to reboot PC.
6. Do not remove the disk from the CD/DVD drive.
7. Installation will resume automatically after login.
8. Follow the prompts.
Note
If the autorun function is disabled on the PC, or installation does not begin automatically, double
click D:\SETUP.EXE (where D is the CD/DVD drive on the PC) and click OK.
For more information about the Security Setup Utility and AMS Wireless
Configurator, see the Smart Wireless Gateway Reference Manual (doc. #
00809-0200-4420).
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Step 4: Verify operations
Operation is verified through the web interface by opening a web browser from
any PC on the host system network and entering the Gateway IP address or DHCP
host name in the address bar. If the Gateway has been connected and configured
properly, the Security Alert will be displayed followed by the log in screen.
Figure 7. Gateway Log In Screen
The Gateway is now ready to be integrated into the host system. If wireless field
devices were ordered with the Gateway, they were preconfigured with the same
Network ID and Join Key information. Once the field devices are powered, they
will appear on the wireless network and communications can be verified under
the Explore tab using the web interface. The time needed for the network to form
will depend on the number of devices.
For more detailed installation instructions, see the Smart Wireless Gateway
Reference Manual (doc. # 00809-0200-4420). For software and integration
support, call the Emerson Global Service Center.
Emerson Global Service Center
Software and integration support:
United States: 1 800 833 8314
International: 63 2 702 1111
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Product certification
Approved manufacturing locations
Rosemount Inc. - Chanhassen, Minnesota, USA
Emerson Process Management GmbH & Co. - Karlstein, Germany
Emerson Process Management Asia Pacific Private Limited - Singapore
Beijing Rosemount Far East Instrument Co., Limited - Beijing, China
Telecommunication compliance
All wireless devices require certification to ensure that they adhere to regulations
regarding the use of the RF spectrum. Nearly every country requires this type of
product certification. Emerson is working with governmental agencies around
the world to supply fully compliant products and remove the risk of violating
country directives or laws governing wireless device usage.
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: This device may not cause harmful interference. This device
must accept any interference received, including interference that may cause
undesired operation. This device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons.
Ordinary location certification for FM
As standard, the Gateway has been examined and tested to determine that the
design meets basic electrical, mechanical, and fire protection requirements by
FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal
Occupational Safety and Health Administration (OSHA).
European Union Directive information
See Figure 8 on page 20 for the EC declaration of conformity for this product.
The latest version of this declaration can be found on the Rosemount website at
www.rosemount.com.
North American certifications
N5 FM Division 2, Non-Incendive
Certificate Number: 3028321
Nonincendive for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II, III, Division 1, Groups E, F, and G.
Enclosure Type 4X
Temperature Code: T4 (-40 °C < Ta< 70 °C)
Canadian Standards Association (CSA)
N6 CSA Division 2
Certificate Number: 1849337
Suitable for Class I, Division 2, Groups A, B, C, and D.
Install per Rosemount drawing 01420-1011.
Temperature Code: T4 (-40 °C Ta 60 °C)
CSA Enclosure Type 4X
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European certification
N1 ATEX Type n
Certificate Number: Baseefa 07ATEX0056X
ATEX Marking: Ex II 3 G
EEx nA Nl IIC T4 (-40 °C < Ta< 70 °C)
Special Conditions for Safe Use (X)
The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic
charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.
The Apparatus is not capable of withstanding the 500V insulation test required by
Clause 9.4 of EN 60079-15: 2005. This must be taken into account when installing the
apparatus.
ND ATEX Dust
Certificate Number: Baseefa 07ATEX0057X
EX tD A 22 IP66 T135 (-40 °C < Ta< 70 °C)
EEx nA nL IIC T4 T4 (-40 °C < Ta< 70 °C) II 3D
Vmax = 28V
Special Conditions for Safe Use (X)
The surface resistivity of the antenna is greater than 1G. To avoid electrostatic charge
build-up, it must not be rubbed with a dry cloth or cleaned with solvents.
N7 IECEx Type n
Certificate Number: IECEx BAS 07.0012X
Ex nC IIC T4 (-40 °C < Ta< 70 °C)
Rated Voltage: 28V
Special conditions for safe use (X)
1. The apparatus is not capable of withstanding the 500V electrical strength test as
defined in Clause 6.8.1 of IEC 60079-15: 2005. This must be taken into account during
installation.
2. The surface resistivity of the antenna is greater than one gigaohm. To avoid
electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry
cloth.
NF IECEx Dust
Certification Number: IECEx BAS 07.0013
Ex tD A22 IP66 T135 (-40 °C < Ta< 70 °C)
Vmax = 28V
Brazil certifications
I2 INMETRO Intrinsic Safety
Consult Factory for availability.
Combination certifications
KD Combination of N5, N6, and N1.
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Figure 8. EC Declaration of Conformity for Smart Wireless Gateway
EC Declaration of Conformity
No: RMD 1067 Rev. H
We,
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN 55317-9685
USA
declare under our sole responsibility that the product,
Model 1420 Wireless Gateway
manufactured by,
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN 55317-9685
USA
to which this declaration relates, is in conformity with the provisions of the European
Community Directives, including the latest amendments, as shown in the attached schedule.
Assumption of conformity is based on the application of the harmonized standards and, when
applicable or required, a European Community notified body certification, as shown in the
attached schedule.
Vice President of Global Quality
Timothy J. Layer February 20, 2012
(name - printed)
(date of issue)(function name - printed)
(signature)
(date of issue)
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