Endress+Hauser TopCal S CPC 300 User manual

BA236C/07/en/12.02
51504337
Software version 1.20 or later
TopCal S
CPC 300
Automation of
pH/Redox Measurements
Operating Instructions
Endress+Hauser
TopCal S
MYCOM S CPM 153
ENDRESS+HAUSER
MEAS CAL
DIAG PARAM
?
7.54
Wahl
pH
Messen

First commissioning page 33 TopCal S CPC 300
2Endress+Hauser
First commissioning .................................... page 33
Using the menu "Quick Setup" in the chapter "First Start-up" you can configure the
transmitter with the most important parameters quickly and easily. Important basic
functions like language, measuring parameter, temperature compensation and current
outputs are configured with the help of the on-site display.
You carry out further configuration in the corresponding menus as required.
Brief operating instructions
Change electrode
Remove electrode.
•Move service switch into position.
•Note error message.
•Remove electrode.
Install electrode.
•Service switch must be in position.
•Note error message.
•Install electrode.
•Switch service switch to .
•Note item in display.
Manual operation
•Move assembly.
•Start programme.
•Stop programme.
"PARAM": Parameter entry menu
"PARAM" allows you to return to the previous "return field" from any point in the menu.
"DIAG": brings you to the instrument diagnosis menu.
Help page: Press "DIAG" and "PARAM" together
"MEAS": Operation
Press "MEAS" to exit any of the menus ("PARAM", "DIAG", "CAL") without having com-
pleted the settings / calibration.
"CAL": Calibration key for manual electrode calibration.
"E": (Enter): Continue in menu / confirm your selection
LED: "green" = everything OK. "red" = error.
Arrow keys:
• Scroll through menu options and highlight a selection or
• increment/decrement numbers by one step with "+" / "-".
Next digit: using the "right arrow" (editor type 1) or
• "Activate" with the "right arrow" and scroll through the selection with "+" / "-"
(editor type 2).
PARAM

TopCal S CPC 300
Endress+Hauser 3
Table of Contents
1 Safety instructions . . . . . . . . . . . . . . . . . 5
1.1 Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Installation, commissioning, operation . . . . . . 6
1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Identification . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Instrument designation . . . . . . . . . . . . . . . . . . 8
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Certificates and approvals . . . . . . . . . . . . . . 10
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Quick installation guide . . . . . . . . . . . . . . . . . 11
3.2 Incoming acceptance, transport, storage . . 13
3.3 Installation conditions . . . . . . . . . . . . . . . . . . 13
3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Installation check . . . . . . . . . . . . . . . . . . . . . . 17
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 18
4.2 Connection of CPG 300 . . . . . . . . . . . . . . . . 20
4.3 Connection of Mycom S . . . . . . . . . . . . . . . . . 21
4.4 Sensor connection and measuring cable . . . 23
4.5 Post connection check . . . . . . . . . . . . . . . . . 26
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 Display and operating elements . . . . . . . . . . 27
5.2 Replaceable memory . . . . . . . . . . . . . . . . . . 31
6 Commissioning . . . . . . . . . . . . . . . . . . . 32
6.1 Installation and function check control . . . . . 32
6.2 Switching on the device . . . . . . . . . . . . . . . . 32
6.3 Special features for measurement
with glass-free IsFET sensor . . . . . . . . . . . . . 33
6.4 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.5 Description of functions . . . . . . . . . . . . . . . . . 38
7 Maintenance . . . . . . . . . . . . . . . . . . . . . 105
7.1 Operation of the service switch . . . . . . . . . . 106
7.2 Sensor cleaning and monitoring . . . . . . . . . 106
7.3 Manual calibration
in the context of maintenance . . . . . . . . . . . . 108
7.4 Maintenance of cables,
connections and power supply lines . . . . . . 109
7.5 Maintenance of the process assembly . . . . 110
7.6 Maintenance of the control unit CPG 300 . . . 110
8 Troubleshooting . . . . . . . . . . . . . . . . . 111
8.1 Troubleshooting instructions . . . . . . . . . . . . 111
8.2 Response of outputs to errors . . . . . . . . . . . 124
8.3 CPM 153 spare parts . . . . . . . . . . . . . . . . . . 126
8.4 CPM 153 Installation and removal of parts . . 127
8.5 CPG 300 Spare parts . . . . . . . . . . . . . . . . . . 128
8.6 CPG 300 Installation and removal of parts . . 130
8.7 Detailed plans of CPG 300 . . . . . . . . . . . . . . 131
8.8 Replacing the device fuses . . . . . . . . . . . . . 132
8.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9 Accessories . . . . . . . . . . . . . . . . . . . . . . 134
10 Technical data . . . . . . . . . . . . . . . . . . . 137
10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
10.2 Output parameters . . . . . . . . . . . . . . . . . . . . 138
10.3 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
10.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . 141
10.5 Process conditions . . . . . . . . . . . . . . . . . . . . 141
10.6 Mechanical data . . . . . . . . . . . . . . . . . . . . . . 141
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . 143
11.1 Operating matrix . . . . . . . . . . . . . . . . . . . . . 143
11.2 Connection example . . . . . . . . . . . . . . . . . . 156
11.3 Wiring example
for external cleaning trigger . . . . . . . . . . . . . 157
11.4 Buffer tables . . . . . . . . . . . . . . . . . . . . . . . . . 158

TopCal S CPC 300
4Endress+Hauser

TopCal S CPC 300 1 Safety instructions
Endress+Hauser 5
1Safetyinstructions
1.1 Safety symbols
To avoid damage to persons and property, always pay attention to the safety instruc-
tions in these Operating Instructions. The following symbols are used to provide you
with important information:
General
safety instructions
Electrical symbols
Symbol Meaning
#
Warning!
This symbol alerts you to hazards which could cause serious injuries as well as
damage to the instrument if ignored.
"
Caution!
This symbol alerts you to possible faults which could arise from incorrect oper-
ation. They could cause damage to the instrument if ignored.
!
Note!
This symbol indicates important items of information.
Symbol Meaning
%
DC voltage
A terminal at which DC voltage is applied or through which DC flows.
&
AC voltage
A terminal at which (sine-form) AC voltage is applied or through which AC
flows.
)
Ground connection
A grounded terminal, which, from the user’s point of view, is already grounded
using a grounding system.
*
Protective earth terminal
A terminal which must be grounded before other connections may be set up.
+
Equipotential connection
A connection which must be connected to the grounding system of the equip-
ment. This can be, for example, a potential matching line of a star-shaped
grounding system, depending on national or company practice.
/
Double insulation
The equipment is protected with double insulation.
b
Alarm relay
Input
Output

1 Safety instructions TopCal S CPC 300
6Endress+Hauser
1.2 Designated use
TopCal S CPC 300 is a fully automatic measuring, cleaning and calibration system for
pH and redox measurements. TopCal S CPC 300 consists of the following components:
•TransmitterMycomSCPM153
•Control unit CPG 300
•Multihose with assembly hose clip
•Bottles for calibration fluid,
•Communications/Power supply cableCPG 300 / Mycom S CPM 153,
•Hoses CPG 300 for bottles
The system is supplied complete with power supply cables and bottle hoses.In the non-
Ex version, the CPG 300 and the CPM 153 are connected directly to the power supply.
The Ex version of the TopCal S CPC 300 allows operation even in explosive atmos-
pheres. In the Ex version, the CPG 300 is powered via the communication/power supply
cable from the Mycom S CPM 153 (see XA 236C/07/en).
The manufacturer is not liable for damage caused by improper use or use other than
that for which it is intended.
1.3 Installation, commissioning, operation
Note the following points:
•If the system is used improperly or other than for its designated use, it may pose a
hazard, e.g. due to improper connection.
•Installation, electrical connection, commissioning, operation and maintenance of the
measuring system must therefore be carried out exclusively by trained specialists
authorised by the system operator.
•Technical personnel must have read and understood these operating instructions and
must adhere to them.
•Always follow the regulations in your country pertaining to the opening
and repairing of electrical instruments.
1.4 Operational safety
#
Warning!
If the device is used for any application other than those described in these Operating
Instructions, it may lead to unsafe and improper functioning of the measuring system
and is therefore not permitted.
The instruments have been designed and tested according to the state of the art and
left the factory in perfect functioning order. The instruments meet all the prevailing reg-
ulations and EC directives - see "Technical data".
However, always pay attention to the following points:
•Measuring systems used in Ex areas have a separate document (XA 236C/07/a3)
which forms a component part of these Operating Instructions. Always follow the
installation regulations and the - partly deviating - connection data in the Ex
documentation as well. You can find the following symbols on the front page of the
additional Ex documentation (according to approval and test centre
(
0 Europe, 2 USA, 1 Canada).
•The measuring device complies with the general safety requirements in accordance
with EN 61010, the EMC requirements of EN 61326, and NAMUR Recommendation
NE 21, 1998.
•The manufacturer reserves the right to change the technical data in line with technical
progress at any time. You can obtain information on the current version of this
Operating Instructions and possible additions from your E+H sales centre.

TopCal S CPC 300 1 Safety instructions
Endress+Hauser 7
1.4.1 Fail-safety
This instrument has been checked for protection against electromagnetic compatibility
in industrial use according to applicable European directives. It is protected against
electromagnetic interference by the following design measures:
•cable screening
•interference suppression filter
•interference suppression capacitors
#
Warning!
Protection against interference as specified above is valid only for an instrument
connected according to the instructions in these Operating Instructions.
1.5 Return
If the devices have to be repaired, please return them cleaned to the Endress+Hauser
sales centre responsible. You can find the address on the last page of these Operating
Instructions. For returns please use the original packaging.
With the instrument, please enclose a completed copy of the "Declaration of
Contamination" form particularly when returning assemblies and sensors. You can find
this at the end of these Operating Instructions.

2 Identification TopCal S CPC 300
8Endress+Hauser
2 Identification
2.1 Instrument designation
2.1.1 Nameplate
ƒig. 1: Nameplate example for the transmitter Mycom S CPM 153.
ƒig. 2: Nameplate example for the control unit CPG 300.

TopCal S CPC 300 2 Identification
Endress+Hauser 9
2.1.2 Product structure
Basic equipment:
Control unit CPG 300, transmitter Mycom S with 6 relays and DAT module,
multihose (5 m), hose clip, bottle (empty), bottle hoses (2 m),
communication/power supply cable Mycom S –CPG 300 (5 m)
Certificates
A Basic equipment: non-Ex
G With ATEX approval II (1) 2G EEx em ib[ia] IIC T4
S With CSA approval Cl. I, Div. 2, Sensor IS Cl. I Div. 1
O With FM approval CI. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
P With FM approval CI. I, Div. 2, with NI input and output circuits
T With TIIS approval
Control for external valves
0 Basic equipment: no additional valves controllable
1 Control for 1 external valve, non-Ex
2 Control for 1 external valve, Ex
3 Control for 2 external valves, non-Ex
4 Control for 2 external valves, Ex
Measurement inputs Mycom S
1 1 measuring circuit for glass electrodes, pH/redox and temperature
2 1 measuring circuit for glass electrodes/IsFET sensors, pH/redox and temperature
Measurement output Mycom S
A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)
B 2 current outputs 0/4 ... 20 mA, active (non-Ex)
C HART with 2 current outputs 0/4 ... 20 mA, passive
D HART with 2 current outputs 0/4 ... 20 mA, active
E PROFIBUS-PA, without current outputs
Power supply
0 ... 230 V AC
1 100 ... 115 V AC (Jumper in CPG 300, universal power supply unit in CPM 153)
8 24 V AC / DC
Language versions
AE/D
BE/F
CE/I
DE/ES
E E / NL
FE/J
Cable connection
0 Cable glands M 20 x 1.5
1 Cable glands NPT ½"
3 Cable glands M 20 x 1,5, PROFIBUS-PA M12 plug
4 Cable glands NPT 1/2", PROFIBUS-PA M12 plug
Length of multihose
05m
810m
Additional equipment
0 Without additional equipment
Configuration
A with no previous set-up
CPC 300- Complete order code

2 Identification TopCal S CPC 300
10 Endress+Hauser
2.2 Scope of delivery
Check the scope of delivery using your order and the delivery documents for:
•Completeness
•Instrument type and version acc. to the nameplate (s. chap. 2.1.1)
•Accessories (s. chap. 9)
•Operating Instructions 236C/07/de (for Ex-systems also the additional Safety Instruc-
tions XA 236C/07/a3)
•Instrument identification card
2.3 Certificates and approvals
Declaration of Conformity
The product complies with the legal demands of the harmonized European standards.
Endress+Hauser certifies the compliance with the standards by using the
4 sign.

TopCal S CPC 300 3 Installation
Endress+Hauser 11
3Installation
3.1 Quick installation guide
1. Ensure that the device is level when
installed. Note: the maximum suction
height for buffer / cleaner is 2 m.
2. Remove the transport locking device
on pneumatic drive (inside of device).
3. Screw on multihose to the bayonet
lock, ensuring it is strain-relieved and
free of kinks.
4. Connect lines for buffer and cleaner
with connections A, B, C.
5. Connect the compressed air supply at
the connections I (pump drive) and E
(compressed air for rinsing) at
4-6bar.
Regulate the consistency (5 bar is
optimum level) via the reduction valve
supplied.
6. Before connecting the rinsing water,
the line must be thoroughly flushed.
Connect the rinsing water at 3 - 6 bar
to connection D (pressurised water for
rinsing).
The rinsing water must be filtered with
a 100 µm particle filter.
Fig. 3: Connections at the bottom side of the CPG 300 housing
Multihose connections: Signal
MS1
MS2
MS3
MS4
MS5
MS6
MS7-MS10
free
Assembly in measuring position
Assembly in maintenance position
free
"Measurement" feedback (n/a with
inductive feedback)
"Maintenance" feedback (n/a with
inductive feedback)
free
Pump connections (exterior) Medium
Inspection:
•Check that the compressed air and
rinsing water lines are not leaking (inside
and outside).
If you should find leaks, check the ball
check valve:
Open the hexagon headed bolt at D or E.
The seat of the sealing ball must be
clean. The ball must be in position above
the spring.
•Check that the hose connection at the
black outlet valve (F) is correctly fitted.
A
B
C
D
E
F
Cleaner (suction)
Buffer 1 (suction)
Buffer 2 (suction)
Pressurised water for rinsing
Compressed air for rinsing
Output to assembly
Compressed air connections Use
I
II
III
Pump drive
n/a for non-Ex
n/a for non-Ex
Additional valves electrically controlled with non-Ex (switched power supply; for connec-
tion, see electrical connection diagrams)
MS 1
AB
C
D
E
F
MS
10
I
II
III
Compressed
air Rinse
water
Process
assembly
View from
below
Device front
Device rear
Multihose

3 Installation TopCal S CPC 300
12 Endress+Hauser
Assembly mounting
•Glass electrode: Install the assembly at
an installation angle of at least 15°in
relation to the horizontal and vertical axes
(s. fig. 4).
IsFET-pH-Sensor: If you are using an
IsFET-pH-Sensor, you can insert the
assembly from vertical to horizontal
position.
Fig. 4: Left: With glass electrodes, installation angle of at least 15°in relation to
the horizontal and vertical axes
right: No limitation with the use of IsFET-Sensor TopHit H CPS 401.
Assembly hosing
•Fit hoses in inlet of the rinsing chambers
"from below" and in the outlet "upwards".
This prevents excessive air from
accumulating in the rinsing chamber (s.
fig. 5 left).
•Connect the drive for the
–measuring position to "2" and for
–the maintenance position to "3".
•Connect the feedback for
–the measuring position to "5" and for the
–maintenance position to "6"
(s. fig. 5 right).
Fig. 5: Left: Inlet of the rinsing chambers "from below"; outlet "upwards".
right: pneumatic connections
Connection of the pneumatic limit
switch
•Connect the compressed air lines for the
"Measurement" position feedback sig-
nal at the lower limit switch to the indi-
cated connections 1 (= Input) and the 2
(= Output).
•Connect the compressed air lines for the
"Maintenance" position feedback signal
at the upper limit switch to the connec-
tions indicated by 1 and 2.
For further information please refer to the
respective Operating Instructions of the
assembly.
ƒig. 6: Connection of the pneumatic lines to the CleanFit CPA 47x assembly.
1 = input, 2 = output
Connection of the inductive limit
switch
•Disconnect the pneumatic switches from
terminals 11 to 14.
•Connect the NAMUR proximity switches
to terminals 11- to 14.
ƒig. 7: Connection of the inductive limit switches
15°
15°
C07-CPC300xx-11-07-00-xx-001.EPS
Glaselektrode /
glass electrode
IsFET pH Sensor
2
35
6
C07-CPC300xx-04-07-00-xx-001.EPS
1
2
1
2
Supply air
»Measurement«
Supply air
»Maintenance«
Feedback
»Measurement«
Feedback
»Maintenance«
C07-CPA472xx-04-07-03-en-001.EPS
+
11 12 13 14
+
–
–
Namur
»Service«
Namur
»Measure«
C
07-CPA472xx-04-07-03-en-002.EPS

TopCal S CPC 300 3 Installation
Endress+Hauser 13
3.2 Incoming acceptance, transport, storage
•Make sure the contents are undamaged! If any damage is found, inform your postal
service, freight handler or forwarding agent. Keep any damaged goods until matters
have been clarified.
Check that the scope of delivery is complete.
•For storage and transport purposes, pack the instrument so that it is protected against
impacts and humidity. The original packaging offers the best protection. Also, keep to
the approved ambient conditions (see "Technical data").
•If you have any questions, please contact your supplier or your nearest
Endress+Hauser sales centre (see the back page of these Operating Instructions).
3.3 Installation conditions
Always install the transmitter and the control unit so that the cable entries always point
downwards.
The components can be installed using the following methods:
Installation instructions
•The transmitter CPM 153 is normally used as a field device.
•The transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the sup-
plied mounting kit. For outdoor installation, a weather protection cover CYY 101 is
required. It can be fitted to the field device using all kinds of fixtures (refer to "Acces-
sories").
3.3.1 Installation dimensions
You can find the dimensions and lengths of the devices in the "Technical data" on
page 137 ff.
Device Wall mounting Post/
pipe installation Panel mounting
Control unit CPG 300 Mounting kit contained
in scope of delivery.
See fig. 8.
not applicable not applicable
Mycom S CPM 153,
covered Required: 2 screws dia. 6 mm
2 rawl plugs dia. 8 mm
Mounting kit contained
in scope of delivery. See
fig. 11.
Mounting kit contained
in scope of delivery.
See fig. 11.
Mycom S CPM 153,
outdoors If installed outdoors, weather protection
cover CYY102-A
required
(see Accessories).
Weather protection
cover CYY102-A and 2x
round post fixtures
required
(see Accessories).
not usual

3 Installation TopCal S CPC 300
14 Endress+Hauser
3.4 Installation
3.4.1 Wall mounting
"
Caution!
•Check that the temperature does not exceed the maximum permitted operating
temperature range (–20°... +60°C). Install the devices in a shady location. Avoid
direct sunlight.
•Always mount the devices horizontally so that the cable entries and hose connections
point downwards.
Control unit
CPG 300
ƒig. 8: Mounting the control unit CPG 300 using wall mounting kit (contained in scope of delivery)
For the wall mounting of the control unit CPG 300 proceed as follows:
1. Prepare drill holes acc. to fig. 8.
2. Screw the elements of the supplied wall fixing kit to the back panel of the housing
(screws contained in the scope of delivery).
3. Fix the housing to the wall.
Transmitter
Mycom S CPM 153
ƒig. 9: Dimensions for wall mounting: Fixing screw: dia. 6 mm
Wall plug: dia. 8 mm
1: Fixing drillholes
2: Plastic cover caps
C07-CPC300xx-06-12-00-xx-001.EPS
320
250
227
327
350
420
154
100
247
142
167
∅8
2
C07-CPM153xx-11-00-08-xx-001.EPS
1

TopCal S CPC 300 3 Installation
Endress+Hauser 15
1. Prepare drill holes acc. to fig. 9.
2. Push the two fixing screws from the front through the appropriate fixing bores in the
housing.➀
–Fixing screws (M6): max. dia. 6.5 mm
–Screw head: max. dia. 10.5 mm
3. Mount the transmitter housing on the wall as shown.
4. Cover the drill holes with the plastic cover caps ➁.
3.4.2 Post mounting and panel mounting
Transmitter
Mycom S CPM 153
ƒig. 11: Panel mounting ➀and post mounting horizontal ➁and vertikal ➂for Mycom S CPM 153
"
Caution!
Danger of device failure. For outdoor use, the weather protection cover CYY 101 is
required (see fig. 12 and accessories).
ƒig. 12: Post mounting for CPM 153 with weather protection cover CYY 101.
Mount the parts of the mounting kit (see
accompanying figure) at the back of the
housing as depicted in fig. 11.
Required mounting cutout for panel
mounting: 161+0.5 x 241+0.5 mm.
Installation depth:approx. 134 mm.
Maximum pipe diameter:70 mm.
ƒig. 10: Mounting kit Mycom S CPM 153
➀➁➂
C07-CPM153xx-11-00-08-xx-003.EPS
80
80
ø 70
C07-CPM153xx-11-00-01-xx-001.EPS

3 Installation TopCal S CPC 300
16 Endress+Hauser
3.4.3 Water and compressed air connections
Water 3 ... 6 bar,
filtered 100 µm,
max. 56 °C
(Rinse the line
comprehensively before
connecting it!)
! Note!
Please use commercially available filters
(e.g. of make Grünbeck, Höchstädt a.D.)
Compressed air 4 ... 6 bar (optimum 5
bar)
filtered 0.5 µm, free from
oil and condensate
minimum line diameter
10 mm)
Screw unions bulkhead gland
OD 6 / ID 4
3.4.4 Chemical
connections
Pump:
(Conveyance of buffer/cleaning agent from
CPG 300 to assembly)
! Note!
The maximum hose length is 10 m. Of which:
Maximum discharge
height
5 m
Maximum horizontal dis-
charge range
10 m
Pressure resistance of
internal components
up to 12 bar ƒig. 13: Maximum horizontal and vertical
installation distances
Suction of buffer/cleaner from the buffer bottles:
Maximum suction height 2 m
" Caution!
•Danger of pump damage. Concentrated acids (e.g. phosphoric acid, nitric acid,
sulfuric acid), acetone, ketones, aromatic solutizing agents as well as hot media have to be conveyed
via external additional valves.
•Only convey diluted acids (max. 3%) directly via the pump.
max. 2 m
max. 5 m
C07-CPC300xx-17-12-00-xx-001.EPS
max. 10 m
Endress+Hauser
CPG 300

TopCal S CPC 300 3 Installation
Endress+Hauser 17
3.5 Installation check
After installing the control unit, transmitter and assembly, carry out the following checks:
Installation Remarks
Are the measuring point number and the labelling correct? Visual inspection
Process environment/conditions Remarks
Is the transmitter protected against rainfall and direct
sunlight?
For outdoor use, the CYY 101 weather
protection cover is required
(see "Accessories").
Is the control unit protected against rainfall and direct
sunlight?
Avoid direct sunlight.
Is the multihose placed sheltered? Use protection pipe if necessary.

4 Wiring TopCal S CPC 300
18 Endress+Hauser
4Wiring
4.1 Quick wiring guide
4.1.1 Wiring diagram Non-Ex
ƒig. 14: Electrical connection for TopCal S in the non-Ex area


AD 6 / ID 4
A
B
+
–
PE
A
B
L+
L–
91
89
87
61
85
71
83
65
81
93
92
90
88
62
86
72
84
66
82
94
SS
+
–
89
11 11
12
12
13
n.c.
85
41
51
47
54
57
44
93
81
90
86
42
52
48
55
58
45
94
82
+
+
+
pH
Ref. Ref.
n.c. SRC
DRN
31
32
33
34
+
-
-
PA/
PM
PA/
PM
mA
mA
+
+
15 V
PE
PE
)
)
41
PE
PE
42
45
P2
P4
P6
46
P1
P3
P5
(optional)
+
+
+
+
+
+
+
+
+
+
CPG 300
Mycom CPM 153
Temp. 1Temp. 1
E1: ext. Hold*
E2: ChemoClean
"Clean"*
E3: ChemoClean
"User"*
bin. 2
bin. 1
bin. 0
BN
WH
GN
YE
N/L–
L/L+
N/L–
L/L+

Alarm relay
(NAMUR: Failure
Relay 1
(NAMUR: Mainten. requ.)
Relay 2
(NAMUR: Function control)
Relay 3
Relay 4
Relay 5
Power supply
RS 485 CPG
12V power
supply CPG
Current
output 2
Current
output 1
pH electrode or IsFET pH sensor
Power supply
output*
Assembly
measuring
Assembly
measure*
Program
running
Assembly
service
Automatic stop*
Assembly
service*
Compressed
air supply
4 ... 6 bar,
filtered 0,5 µm,
free of oil and
condensate
Valve 2
Valve 1
AD 6 / ID 4
Buffer 2
Buffer 1 Cleaner
Compressed air
(6bar)
Multihose
coupling
C07-CPC300xx-04-12-00-en-001.EPS
Power supply
Start programme 1-8
(binary)
Water
(6bar, max. 56 °C,
filtered 100 µm)
Level check
Revolver pump
connections
electric line
pressurized air/
medium
n.c.: do not connect!
* : see connection examples
Installation and connection
by operator
(supplied by operator)

TopCal S CPC 300 4 Wiring
Endress+Hauser 19
4.1.2 Connection compartment sticker
ƒig. 15: Connection compartment stickers for CPG 300, 24 VAC/DC
ƒig. 16: Connection compartment stickers for CPG 300, 100 / 110 / 230 VAC/DC
CPG300 24VAC/DC
gerade Zahlen: minus; ungerade Zahlen: plus; even-numbers: minus; odd-numbers: plus
41 42 45 46 L+ L- BA
R1 R2 R3 R4 K1 K2
47 55
48 5651 57 52 58 81 89
85 93
82 9086 9483 91
87
84 9288
D1 P3
D2 P4 P1 P5 P2 P6 61 71
62 7265 75 66 76 D3 12 D4 1311 14
V1 V2 V3 V4 V5
S4 S0 S1 S2 S3
Pump
Rev.
V1
V2
Ass.
Meas.
Power
PE PEL+ PE
N- PE
Steuer-Ausgänge /
drive outputs
Mycom
Interne Eingänge /
internal inputs
Rückmeldung Armatur /
feedback assembly
12V
Messen /
measure
RS485
Service /
service
bin 0
Programm
läuft /
program
runs
bin 2
Programmwahl /
program choice
Service-
Schalter /
service
switch
Druckluft-
sensor /
air pressure
sensor
Messen /
measure
Messen /
measure
Service /
service
bin 1
Automatik
Stop /
automatic
stop
Service /
service
Alive-LED
Zusatzventile /
auxiliary valves
24V
Interne Ausgänge /
internal outputs
Ventil 1 /
valve 1
Ventil 2 /
valve 2
Pumpe /
pump
Armatur /
assembly
Revolver /
revolver
Interne Eingänge /
internal inputs
Puffer 1 /
buffer 1
Puffer 2 /
buffer 2
Reiniger /
cleaner
Revolver
Raste /
revolver
notch
Revolver
Endposition /
revolver
end position
M3,15A
24V
AC/DC
Sicherung / Fuse:
SPS Eingänge /
PCS input
SPS Ausgänge /
PCS output
n.c.
n.c.
CPG300 100 - 110 - 230VAC
Power
100V/
110V
Jumper
230V
PE PEL+ PE
N- PE
gerade Zahlen: minus; ungerade Zahlen: plus; even-numbers: minus; odd-numbers: plus
41 42 45 46 L+ L- BA
R1 R2 R3 R4 K1 K2
47 55
48 5651 57 52 58 81 89
85 93
82 9086 9483 91
87
84 9288
D1 P3
D2 P4 P1 P5 P2 P6 61 71
62 7265 75 66 76 D3 12 D4 1311 14
V1 V2 V3 V4 V5
S0 S1 S2 S3
Pump
Rev.
V1
V2
Ass.
Meas.
Zusatzventile /
auxiliary valves
! 100-230V !
Interne Ausgänge /
internal outputs
Interne Eingänge /
internal inputs
Ventil 1 /
valve 1
Ventil 2 /
valve 2
Puffer 1 /
buffer 1
n.c.
n.c.
Puffer 2 /
buffer 2 Pumpe /
pump
Armatur /
assembly
Reiniger /
cleaner
Revolver /
revolver
Revolver
Raste /
revolver
notch
Revolver
Endposition /
revolver
end position
Steuer-Ausgänge /
drive outputs
Mycom
Interne Eingänge /
internal inputs
Rückmeldung Armatur /
feedback assembly
12V
Messen /
measure
RS485
Service /
service
bin 0
Programm
läuft /
program
runs
bin 2
Programmwahl /
program choice
Service-
Schalter /
service
switch
Druckluft-
sensor /
air pressure
sensor
Messen /
measure
Messen /
measure
Service /
service
bin 1
Automatik
Stop /
automatic
stop
Service /
service
Alive-LED
M3,15A
100-230V
AC
Sicherung / Fuse:
SPS Eingänge /
PCS input
SPS Ausgänge /
PCS output

4 Wiring TopCal S CPC 300
20 Endress+Hauser
4.2 Connection of CPG 300
ƒig. 17: Terminal arrangement CPG 300
Termial Functional assignment Termial Functional assignment
Outputs: External inputs (from Mycom S + PCS)
41/42 Additional valve 1 L+/L–Power supply Mycom S →CPG 300
45/46 Additional valve 2 A/B Communication Mycom S →CPG 300
47/48 Pump 81/82 ext. Control: cleaning
programme (bin. 0)
binary
coded
(s. p. 74)
51/52 Revolver 83/84 ext. Control: cleaning
programme (bin. 1)
55/56 Control: Assembly in
measurement
85/86 ext. Control: cleaning
programme (bin. 2)
57/58 Control: assembly in
maintenance
87/88 Automatic stop
Internal inputs: 89/90 –
P1/P2 Level check; message that buffer
1 is almost empty
91/92 Control: Assembly in measuring position
P3/P4 Level check; message that buffer
2 is almost empty
93/94 Control: Assembly in maintenance
position
P5/P6 Level check; message that
cleaner is almost empty
External outputs (assembly status):
R1/R2 Move pump to end position 61/62 Assembly in measuring position
R3/R4 Move pump one slot
further
65/66 Assembly in maintenance position
71/72 Programme running
75/76 n.c.
" Caution!
•An external power supply is required for the
following terminals:
61/62, 65/66, 71/72
91/92, 93/94
87/88
81/82, 83/84, 85/86
For these external control inputs you can
use the 15 V auxiliary power supply of the
Mycom transmitter (terminals 85/86 "CPC
supply").
•The power supply (Power: L+/N–) provides
the additional valves and the valve block
(pump drive, revolver drive, assembly
control).
Internal inputs (feedback):
K1/K2 Control: Mechanical NC contact for
service switch
D3/D4 Monitoring:
Has the compressed air failed ?
11/12 Feedback:
Assembly in measuring position
13/14 Fedback:
Assembly in maintenance position
41 +
D1 61
42 –
D2 62
45 B
P1 65
46 A
P2 66
47 81
P3 71
48 82
P4 72
51 83 89
P5 75 11
52 84 90
P6 76
55 85 91
R1 K1 12
56 86 92
R2 K2 13
57 87 93
R3 D3
58 88 94
R4 D4 14
Alive LED