Endress+Hauser asp-port d 2 User manual

Multi-function
water sampler
asp-port d 2
Installation and operating instructions
BA 038R/09/e/11.95
Part No. 50051409
Nothing beats know-how
Endress Hauser

Complete delivery●Check: That the delivery note and delivery contents correspond!
Check the package and contents for external damage.
Transport insuranceShould there be any visible damage you should immediately inform both the
transport agency as well as your supplier. If this is not done any later claims
cannot be handled under the guarantee.
Please take note of the following characters:
Hint: Hints for better installation.
Attention: Ignoring this note can lead to damage of the
device or faulty operation.
Danger: Ignoring this warning can lead to personal injury.
Should the "asp-port d 2" be in storage for more than 6 months please take
note of the storage details in chapter
"Maintenance, general".
Please enter details here:
Unit number: _____________________
Software version: _____________________
Door key number: _____________________
.... Always give these details when reordering or on any queries.
asp-port d 2 Please note:
1

Dimensional drawing,
complete unit
Sampler
asp-port d 2 :
1= Controller
liqui-box d 2
2= Cable entry
3= Distribution system(tap, tray)
4= Bottle tray with bottles and lids
740
460
455
600
692.0
532.0404.0
E+H Wetzer Gmbh + Co KG Printed in W. Germany (INT)
Modifications reserved
Dimensional drawing, completeunit asp-port d 2
2

ContentsPage
Please note:
1- Complete delivery 1- Transport insurance 1- Enter unit information 1
asp-port d 2
2- Dimensional drawing and complete construction
3Contents
5General notes
5- Safety
6Mechanical installation
6- General 6- Installation 6- Hose connection / installation
7Electrical installation
7- Power supply 8- In and outputs 8- Outputs 9- Inputs 9- Control input 9- Connection examples 9- Input 10- What happens on power up ? 10- Power failures 10- Switching on and off (ON/OFF push buttons)
11Sampling principle
12For first installation
14Setting up sample volume
14- Setting up steps (1 to 7)
17Maintenance
17- General 17- Repairs
asp-port d 2 Contents
3

Page
Operating and display components 18
- General 18
- Operating components 19
- Setting up principle 19
- Short form instructions 20
- Programme selection and information 21
- Base settings 23
- Programmes: Creating and changeover 25
- Start/stop operation 27
- Service level 29
- Operator settings 31
Changing analogue input 34
Sample distribution conversion 35
- Changing number of containers/bottles 35
Problems and solutions 36
- Fault messages 36
- Spare parts 37
Technical data 38
Contents asp-port d 2
4

SafetyThis unit is constructed and tested according to EN 61010-1 /
VDE 0411 Part 1 and left our works in perfect and safe condition. In order to
maintain this condition and operate safely the user must take note of the
following safety information and warnings contained in these instructions.
First check that the power supply to be used corresponds with that on the
unit legend plate.
This unit is supplied with a loose power cable including plug and socket
arrangement and is therefore classified to protection class I.
The power supply plug must only be connected to a socket with an earth
protection connection. This protection must be continued when using
extension leads. Any breakage of the earth conductor within or outside the
unit or loosening the earth connections can make the unit potentially
dangerous. Intentional disconnection or an open circuit of this earth
connection is not permissible.
There are no components in the unit that can be repaired by the user. All
repairs must be made by trained service personnel.
Removing covers or components, except where this can be done by hand,
must only be carried out by skilled personnel.
If it is assumed that the unit cannot be safely operated it must be
immediately taken out of operation and secured against unintentional use.
It can be assumed that the unit cannot be safely operated,
- if the unit is visibly damaged
- if the unit no longer operates
- if the unit has been in storage under adverse conditions for a longer
period of time
- after long transport under adverse conditions.
The manufacturer does not accept liability for any damage that has been
done due to the unit not having been used in accordance with these safety
instructions.
asp-port d 2 General notes
5

General The water sampler must be installed so that it stands higher than the
sampling point. It can be installed outside and mounted on a concrete
foundation or solid level ground. The unit can be levelled by using the four
levelling screws fitted in the bottom of the sampler. All components are
mounted in a lockable, weatherproof plastic cabinet.
Installation The cabinet must be installed in an area where an additional heating effect
from external sources (eg. radiators, etc.) is avoided.
Do not install the sampler close to large magnetic fields (eg. motors,
transformers, large contactors, etc). Do not install the sampler in areas
where it can be subject to high mechanical vibration. Avoid shocks when
transporting the sampler.
Hose connection / installation The suction hose must be installed so that it always rises from the sampling
point to the hose connection on the sampler !
Syphons must be avoided between the sampling point and sampler !
Wrong Right
The sampler must not be connected to a pressurised system !
For sample lift less than 2 m we recommend using a 15 mm suction hose.
Both 13 mm and 15 mm connections are delivered.
The minimum conductivity of the sample liquid must not be less than
30 microsiemens !
●The 13 mm internal ∅hose must be of a spirally reinforced type.
●The hose can be connected to the connector on the top left hand side
of the cabinet.
●Maximum height difference: 6m from sampling point to sampler.
●Maximum hose length: 30m
Mechanical installation asp-port d 2
6

Power supply
Mains version (AC)Plug in the mains plug (female) on the mains cable to the controller socket C
(male) and tighten the securing nut. Pull out rubber cable entry in housing
wall and lay cable inside
Plug connections: Numbers are engraved on the plug
1= Black(L), 2 = free, 3 = Blue(N) = Green/yellow (PE)
Direct current version (12 VDC)After having connected a 12 VDC power supply (see connections). Connect
the 4 pole plug to the socket C and tighten using nut.
Connections:
1=free
2 = Plus pin
3=free
= Minus pin
Always maintain the batteries used (i.e. regularly charged, recharge
straightaway after long term use). Please take note of safety notes in
separate instructions ! Disconnect "liqui-box d 2" from battery pack when
storing. Store battery pack in a cool area and recharge at least every 6
months.
Option "Battery pack / charger"
"liqui-box d 2" 12 VDC:
Follow connection diagram on the battery pack housing. Make connections !
asp-port d 2 Electrical installation
7

In/outputs
Signal socket connections
(Signal socket E)
White = 1 = Auxiliary voltage (-) 0V (common)
Brown = 2 = Auxiliary voltage (+) 8 to 19 V output
Green = 3 = Flow impulse input
Yellow = 4 = External stop input
Grey = 5 = Do not connect
Pink = 6 = Output 1
Blue = 7 = Output 2
Red = 8 = do not connect
Black = 9 = Auxiliary voltage (+) 8 to 19 V output
Violet = 10 = Analogue input (-)
Grey/pink = 11 = Analogue input (+)
Red/blue = 12 = Output 3
White/green = 13 = Control input
Brown/green = 14 = TXD
White/yellow = 15 = RXD (+)
Yellow/brown = 16 = RXD (-)
White/grey = 17 = 0 V TTY
Grey/brown = 18 = +U TTY
Cable type LiYY18 core
(approx.1,5 m long)
Single cores x 0,23 / 0,25
Outputs Alarms and signals are retransmitted using the three outputs. These outputs
are constructed as open collectors and can be individually allocated in
setting up addresses 150 to 152.
Transistor Outputs 1 and 2 are open in "Alarm" and "Power off" and
conduct in "Normal operation".
Output 3 is dependent on the settings “standard” or “inverse” in address 152.
Standard: As outputs 1 and 2
Inverse: Open in "Normal operation" and "Power off" and conducting on
"Alarm".
150
Electrical installation asp-port d 2
8