Endress+Hauser Liquistation CSF48 User manual

Products Solutions Services
BA00443C/07/EN/18.13
71238969
Valid as of:
Softwareversion 01.05.00
Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media

Endress+Hauser
Liquistation CSF48
Table of contents
1 Document information . . . . . . . 5
1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Documentation . . . . . . . . . . . . . . . . . . . . . 6
2 Basic safety instructions . . . . . . 7
2.1 Requirements for personnel . . . . . . . . . . . 7
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Occupational safety . . . . . . . . . . . . . . . . . . 7
2.4 Operational safety . . . . . . . . . . . . . . . . . . . 8
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 8
3 Device description . . . . . . . . . . . 9
3.1 Device design . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Device architecture . . . . . . . . . . . . . . . . . 12
4 Incoming acceptance and
product identification . . . . . . . 14
4.1 Incoming acceptance . . . . . . . . . . . . . . . . 14
4.2 Product identification . . . . . . . . . . . . . . . 14
4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . 15
4.4 Certificates and approvals . . . . . . . . . . . 15
5 Installation . . . . . . . . . . . . . . . . 16
5.1 Installation conditions . . . . . . . . . . . . . . 16
5.2 Erecting the sampler . . . . . . . . . . . . . . . . 23
5.3 Sampling with a flow assembly . . . . . . . 27
5.4 Post-installation check . . . . . . . . . . . . . . 28
6 Electrical connection . . . . . . . . 29
6.1 Connection conditions . . . . . . . . . . . . . . 29
6.2 Connecting the sampler . . . . . . . . . . . . . 32
6.3 Connection compartment in the controller
housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.4 Terminal assignment for input/output
signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5 Connecting the sensors . . . . . . . . . . . . . . 44
6.6 Connecting additional inputs, outputs or
relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.7 Connecting digital communication . . . . 52
6.8 Hardware settings . . . . . . . . . . . . . . . . . . 54
6.9 Guaranteeing the degree of protection . 54
6.10 Post-connection check . . . . . . . . . . . . . . 55
7 System integration. . . . . . . . . . 56
7.1 Web server . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2 Service interface . . . . . . . . . . . . . . . . . . . . 57
7.3 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . 59
8 Operation options . . . . . . . . . . 61
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Access to the operating menu via the local
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.3 Configuration options . . . . . . . . . . . . . . . 63
9 Commissioning . . . . . . . . . . . . . 66
9.1 Function check . . . . . . . . . . . . . . . . . . . . . 66
9.2 Switching on the unit . . . . . . . . . . . . . . . . 66
9.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.4 Sampling programs . . . . . . . . . . . . . . . . . 70
10 Operation. . . . . . . . . . . . . . . . . . 73
10.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.2 General settings . . . . . . . . . . . . . . . . . . . . 75
10.3 Programming . . . . . . . . . . . . . . . . . . . . . . 95
10.4 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10.5 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.6 Additional functions . . . . . . . . . . . . . . . 164

Liquistation CSF48
4
11 Diagnostics and
troubleshooting . . . . . . . . . . . 183
11.1 General troubleshooting . . . . . . . . . . . 183
11.2 Diagnostic information on the onsite
display . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11.3 Diagnostic information via web browser . .
185
11.4 Diagnostic information via fieldbus . . 185
11.5 Adjusting diagnostic information . . . . 185
11.6 Overview of diagnostic information . . 188
11.7 Pending diagnostic messages . . . . . . . 198
11.8 Diagnostics list . . . . . . . . . . . . . . . . . . . 198
11.9 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . 199
11.10 Device information . . . . . . . . . . . . . . . 206
11.11 Simulation . . . . . . . . . . . . . . . . . . . . . . 209
11.12 Resetting the measuring device . . . . . 210
11.13 Term information . . . . . . . . . . . . . . . . 214
11.14 Status of inputs/outputs . . . . . . . . . . . 214
11.15 Firmware history . . . . . . . . . . . . . . . . . 215
12 Maintenance. . . . . . . . . . . . . . 217
12.1 Recommended maintenance . . . . . . . . 217
12.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . 218
12.3 Replacing the pump tube . . . . . . . . . . . 223
12.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 225
12.5 Replacing the rechargeable batteries . 231
12.6 Technical support . . . . . . . . . . . . . . . . . 232
13 Repair. . . . . . . . . . . . . . . . . . . . 233
13.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 233
13.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
13.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 239
14 Accessories . . . . . . . . . . . . . . . 240
14.1 Accessories for Liquistation CSF48 . . 240
14.2 Measuring cable . . . . . . . . . . . . . . . . . . 244
14.3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 244
15 Technical data . . . . . . . . . . . . 249
15.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
15.2 Temperature inputs . . . . . . . . . . . . . . . . 249
15.3 Binary input, passive . . . . . . . . . . . . . . . 249
15.4 Analog input, passive/active . . . . . . . . 249
15.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
15.6 Current output, active . . . . . . . . . . . . . . 251
15.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . 252
15.8 Protocol-specific data . . . . . . . . . . . . . . 253
15.9 Power supply . . . . . . . . . . . . . . . . . . . . . 256
15.10 Performance characteristics . . . . . . . . 257
15.11 Environment . . . . . . . . . . . . . . . . . . . . . 258
15.12 Process . . . . . . . . . . . . . . . . . . . . . . . . . . 259
15.13 Mechanical construction . . . . . . . . . . . 260
Index . . . . . . . . . . . . . . . . . . . . 263

Liquistation CSF48 Document information
Endress+Hauser 5
1 Document information
1.1 Warnings
The structure, signal words and safety colors of the signs comply with the specifications of
ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral
materials").
1.2 Symbols used
Safety message structure Meaning
DANGER
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation will result in a fatal or serious
injury.
WARNING
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation can result in a fatal or serious
injury.
CAUTION
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or medium
injury.
NOTICE
Cause/situation
Consequences if safety
message is not heeded
‣Action/note
This symbol alerts you to situations that can result in damage
to property and equipment.
Additional information, tips
Permitted or recommended
Forbidden or not recommended

Document information Liquistation CSF48
6Endress+Hauser
1.3 Documentation
The following manuals complement these Operating Instructions and are available on the
CD-ROM:
• Brief Operating Instructions Liquistation CSF48
• Operating Instructions Memosens, BA01245C
– Software description for Memosens inputs
– Calibration of Memosens sensors
– Sensor-specific diagnostics and troubleshooting
• Operating Instructions for HART communication, BA00486C
– Onsite settings and installation instructions for HART
– Description of HART drivers
• Guidelines for communication via fieldbus and web server
– HART, SD01187C
– PROFIBUS, SD01188C
– Modbus, SD01189C
– Web server, SD01190C
The CD also contains:
• Technical Information Liquistation CSF48
• Special Documentation: Sampler application manual SD01068C
• Documentation for other devices in the Liquiline family:
– Liquiline CM44x (field device)
– Liquiline CM44xR (DIN rail device)
– Liquiport CSP44
•Simulationsoftware

Liquistation CSF48 Basic safety instructions
Endress+Hauser 7
2 Basic safety instructions
2.1 Requirements for personnel
‣Installation, commissioning, operation and maintenance of the measuring system must only
be carried out by specially trained technical personnel.
‣The technical personnel must be authorized by the system operator to perform the specified
tasks.
‣The electrical connection may be performed only by an electrical technician.
‣The technical personnel must have read and understood these Operating Instructions and
must comply with them.
‣Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the enclosed Operating Instructions may only be carried out
directly at the manufacturer’s or by the service organization.
2.2 Designated use
Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken
discontinuously using a vacuum pump, peristaltic pump or sampling assembly and are then
distributed into sample containers and stored in a cool place.
The sampler is designed for use in the following applications:
• Municipal and industrial wastewater treatment plants
• Laboratories and Water Conservancy Boards
• Monitoring of liquid media in industrial processes
Any other use than the one described here compromises the safety of persons and of the entire
measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Occupational safety
As the user, you are responsible for observing the following safety regulations:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
The product has been tested for electromagnetic compatibility in accordance with the applicable
European standards for industrial applications.
The electromagnetic compatibility indicated applies only to a product that has been connected
in accordance with the instructions
in these Operating Instructions.

Basic safety instructions Liquistation CSF48
8Endress+Hauser
2.4 Operational safety
‣Before commissioning the entire measuring point, ensure that all the connections are
correct. Ensure that electric cables and hose connections are not damaged.
‣Do not operate damaged products and secure them against unintentional commissioning.
Mark the damaged product as defective.
‣If faults cannot be rectified, the products must be taken out of service and secured against
unintentional commissioning.
CAUTION
!
The cleaning system is not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent
‣If a cleaning system is connected, switch it off before removing a sensor from the medium.
‣If you are not switching off the cleaning system because you wish to test the cleaning
function, wear protective clothing, goggles and gloves or take other appropriate measures.
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested and left
the factory in a condition in which it is safe to operate.
Relevant regulations and European standards have been observed.
Connected equipment to the sampler shall be in compliance with the relevant safety standard.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
Support in the performance of this task can be requested from Endress+Hauser.

Liquistation CSF48 Device description
Endress+Hauser 9
3Devicedescription
3.1 Device design
A complete sampling unit comprises:
Liquistation CSF48 for open channels, with the following depending on the version ordered:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
• Suction line with suction strainer
a0011690
Fig. 1: Example of a Liquistation CSF48, version with vacuum pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter
bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Vacuum system, e.g. dosing system with
conductive sample sensor
a0013207
Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter
bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Peristaltic pump
12
3
4
5
6
7
9
8
10
12
3
4
5
6
7
9
8
10

Device description Liquistation CSF48
10 Endress+Hauser
WARNING
!
Danger of injury due to rotating parts
‣Do not open the cover of the peristaltic pump while the pump is operating.
‣Secure the sampler against unintentional start-up whilst you work on the opened hose
pump.
A complete sampling unit for pressure pipes comprises:
Liquistation CSF48 and Samplefit CSA420 sampling assembly with:
• Controller with display, soft keys and navigator
• Samplefit CSA420 sampling assembly for 10 ml, 30 ml or 50 ml sample volume depending on
the version ordered
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
a0015868
Fig. 3: Example of a Liquistation CSF48 with the CSA420 sampling assembly
1
2
3
4
5
6
7
8
Controller
Sampling assembly
Samplefit CSA420
Gland for the suction line
Sample bottles, e.g. 2 x 12 PE 1
liter bottles
Bottle trays (depending on the
sample bottles selected)
Distribution plate (depending on
the sample bottles selected)
Distribution arm
Direct sample feeder pipe
1
2
3
4
5
6
7
8

Liquistation CSF48 Device description
Endress+Hauser 11
Example of the Samplefit CSA420 sampling assembly with flange connection
Example of the Samplefit CSA420 sampling assembly with Triclamp connection
a0015913
Fig. 4: Samplefit CSA420 sampling assembly with flange connection DN50, PP
a0015914
Fig. 5: Samplefit CSA420 sampling assembly with Triclamp connection DN50, DIN 32676

Device description Liquistation CSF48
12 Endress+Hauser
3.2 Device architecture
3.2.1 Slot and port assignment
The electronic configuration follows a modular concept:
• Several slots are available for electronics modules.
• These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved for
the basic module.
• In addition, there are also control module inputs and outputs. These slots are labeled "S".
• Each electronics module has one or more inputs or outputs or relays, referred collectively to
as "ports".
• Ports are numbered consecutively for each electronics module and are automatically
recognized by the software.
a0016633-en
Fig. 6: Slot and port assignment of hardware and on-screen display

Liquistation CSF48 Device description
Endress+Hauser 13
• The outputs and relays are named after their function, e.g. "Current output", and are displayed
in ascending order with the slot and port numbers
Example, å6:
– If "Current output 2:1" is displayed, this means:
Slot 2 (e.g. AOR module) : Port 1 (current output 1 of AOR module)
• Inputs are assigned to measuring channels in ascending order "Slot:Port number"
Example:
– "CH1: 1:1 pH glass" shown on the display for sensors means:
Channel 1 (CH1) is slot 1 (basic module) : port 1 (input 1) and a pH glass sensor is
connected here
3.2.2 Terminal diagram
Consequently the unique terminal name is derived from the following:
Slot No. : Port No. : Terminal
Example, NO contact of a relay:
Device with 4 inputs for digital sensors, 4 current outputs and 4 relays
• Basic module BASE-E (contains 2 sensor inputs, 2 current outputs)
• Module 2DS (2 sensor inputs)
• Module 2AO (2 current outputs)
•Module4R(4relays)
a0015979
Fig. 7: Creating a terminal diagram taking the example of the NO contact (terminal 41) of a relay

Incoming acceptance and product identification Liquistation CSF48
14 Endress+Hauser
4 Incoming acceptance and product identification
4.1 Incoming acceptance
1. Make sure the packaging is undamaged.
Inform your supplier of any damage to the packaging.
Keep the damaged packaging until any issues have been resolved.
2. Make sure the contents are undamaged.
Inform your supplier of any damage to the contents.
Please keep the damaged goods until any issues have been resolved.
3. Check that the delivery is complete and nothing is missing.
Compare the scope of delivery against the delivery papers and your order.
4. Pack the product in such a way as to protect it reliably against impact and moisture for
storage and transportation.
The original packaging offers the best protection.
Keep to the approved ambient conditions (see "Technical data").
If you have any questions, contact your supplier or your local sales center.
NOTICE
The top of the sampler may be damaged or torn by incorrect transportation
‣Always use a lifting truck or a fork-lift to transport the sampler. Never lift the sampler by
the top. Lift it in the middle between the upper and lower sections.
4.2 Product identification
4.2.1 Nameplate
Nameplates can be found:
• on the inside of the top door
• On the packaging (adhesive label, portrait format)
The nameplate provides you with the following information on your device:
• Manufacturer ID
•Ordercode
• Extended order code
• Serial number
• Firmware version
• Input and output values
• Environment
• Activation codes
• Safety notices and warnings
Compare the data on the nameplate with your order.

Liquistation CSF48 Incoming acceptance and product identification
Endress+Hauser 15
4.2.2 Identifying the product
The order code and serial number of your device can be found in the following locations:
• On the nameplate
• In the delivery papers
To find out the version of your device, enterthe order code indicated on the nameplate into
the search screen at the following address:
www.products.endress.com/order-ident
4.3 Scope of delivery
The scope of delivery comprises:
• 1 Liquistation CSF48 with:
– The ordered bottle configuration
– Optional hardware
• Accessories kit
For peristaltic or vacuum pump:
– Connection fitting for suction line with various angles (straight, 90˚), Allen key (for version
with vacuum pump only)
For sampling assembly:
– 2 or 3 compressed air lines, 5m in length; 1 EPDM suction line 13 mm ID, 5m in length
• 1 set of Brief Operating Instructions KA01165C
(In the preferred language if the "Default operating language" order option is selected.
Otherwise, the Brief Operating Instructions are supplied in English.)
• 1 CD-ROM with Operating Instructions in all the languages available, an application manual
and the simulation software
• Optional accessories
If you have any questions, contact your supplier or your local sales center.
4.4 Certificates and approvals
Declaration of Conformity
The product meets the requirements of the harmonized European standards.
As such, it complies with the legal specifications of the EC directives.
The manufacturer confirms successful testing of the product by affixing to it the 4mark.
MCERTS
The product has been assessed by Sira Certification Service and complies with "MCERTS
Performance Standards for Water Monitoring Equipment Part 1, Version 2.1 dated November
2009";
Certificate no.: Sira MC100176/00.

Installation Liquistation CSF48
16 Endress+Hauser
5Installation
5.1 Installation conditions
5.1.1 Dimensions
a0013080
Fig. 8: Dimensions of plastic version of Liquistation CSF48 without/with stand. Engineering unit mm (in).
A Suction line connection
355 (14.0)
125 (4.9)
903 (35.6)
1258 (49.5)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
355 (14.0)
125 (4.9)
530 (20.9)
1403 (55.2)
1758 (69.2)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
AA
A
A

Liquistation CSF48 Installation
Endress+Hauser 17
a0013082
Fig. 9: Dimensions of stainless steel version of Liquistation CSF48 without/with stand. Engineering unit mm (in).
A Suction line connection
355 (14.0)
125 (4.9)
903 (35.6)
1297 (51.1)
624 (24.6)
467 (18.4)
816 (32.1)
743 (29.3)
355 (14.0)
125 (4.9)
530 (20.9)
1403 (55.2)
1797 (70.8)
624 (24.6)
467 (18.4)
816 (32.1)
743 (29.3)
A
A
AA

Installation Liquistation CSF48
18 Endress+Hauser
5.1.2 Mounting location
For version with pump
1. Correct
The suction line must be routed with a downward slope to the sampling point.
2. Incorrect
The sampler should never be mounted in a place where it is exposed to aggressive gases,
e.g. hydrogen sulfide (H2S).
3. Incorrect
Avoid siphoning effects in the suction line
4. Incorrect
The suction line should never be routed with an upward slope to the sampling point.
Note the following when mounting the sampler:
1. The ventilation of the mounting location must be guaranteed.
2. Place the device on a level surface.
3. Protect the sampler from additional heating (e.g. from heaters).
4. Protect the sampler from mechanical vibrations.
5. Protect the sampler from strong magnetic fields.
6. Make sure air can circulate freely through the side panels of the housing. Do not mount the
sampler directly against a wall. Allow at least 150 mm (5.9") between the wall and the
sampler on the left and right-hand sides.
a0011693
Fig. 10: Mounting conditions for Liquistation CSF48 for open channels

Liquistation CSF48 Installation
Endress+Hauser 19
7. Do not mount the sampler directly over the inlet channel of a municipal wastewater
treatment plant.
For version with sampling assembly
Note the following when installing the sampling assembly in pipelines:
1. The best installation location is in the ascending pipe (position 2). Installation is also
possible in the horizontal pipe (position 1).
2. Avoid installation in the down pipe (position 4).
3. Avoid siphoning effects in the suction line.
4. The vertical distance between the assembly and sampler inlet should be at least 0.5 m
(1.65 ft).
a0015886
Fig. 11: Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly

Installation Liquistation CSF48
20 Endress+Hauser
Note the following when mounting the sampler:
1. Place the device on a level surface.
2. Protect the sampler from additional heating (e.g. from heaters).
3. Protect the sampler from mechanical vibrations.
4. Protect the sampler from strong magnetic fields.
5. Make sure air can circulate freely through the side panels of the housing. Do not mount the
sampler directly against a wall. Allow at least 150 mm (5.9") between the wall and the
sampler on the left and right-hand sides.
6. Do not mount the sampler directly over the inlet channel of a municipal wastewater
treatment plant.