Endress+Hauser Liquistation CSF48 User manual

Products Solutions Services
BA00443C/07/EN/18.13
71238969
Valid as of:
Softwareversion 01.05.00
Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media

Endress+Hauser
Liquistation CSF48
Table of contents
1 Document information . . . . . . . 5
1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Documentation . . . . . . . . . . . . . . . . . . . . . 6
2 Basic safety instructions . . . . . . 7
2.1 Requirements for personnel . . . . . . . . . . . 7
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Occupational safety . . . . . . . . . . . . . . . . . . 7
2.4 Operational safety . . . . . . . . . . . . . . . . . . . 8
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 8
3 Device description . . . . . . . . . . . 9
3.1 Device design . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Device architecture . . . . . . . . . . . . . . . . . 12
4 Incoming acceptance and
product identification . . . . . . . 14
4.1 Incoming acceptance . . . . . . . . . . . . . . . . 14
4.2 Product identification . . . . . . . . . . . . . . . 14
4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . 15
4.4 Certificates and approvals . . . . . . . . . . . 15
5 Installation . . . . . . . . . . . . . . . . 16
5.1 Installation conditions . . . . . . . . . . . . . . 16
5.2 Erecting the sampler . . . . . . . . . . . . . . . . 23
5.3 Sampling with a flow assembly . . . . . . . 27
5.4 Post-installation check . . . . . . . . . . . . . . 28
6 Electrical connection . . . . . . . . 29
6.1 Connection conditions . . . . . . . . . . . . . . 29
6.2 Connecting the sampler . . . . . . . . . . . . . 32
6.3 Connection compartment in the controller
housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.4 Terminal assignment for input/output
signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5 Connecting the sensors . . . . . . . . . . . . . . 44
6.6 Connecting additional inputs, outputs or
relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.7 Connecting digital communication . . . . 52
6.8 Hardware settings . . . . . . . . . . . . . . . . . . 54
6.9 Guaranteeing the degree of protection . 54
6.10 Post-connection check . . . . . . . . . . . . . . 55
7 System integration. . . . . . . . . . 56
7.1 Web server . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2 Service interface . . . . . . . . . . . . . . . . . . . . 57
7.3 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . 59
8 Operation options . . . . . . . . . . 61
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Access to the operating menu via the local
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.3 Configuration options . . . . . . . . . . . . . . . 63
9 Commissioning . . . . . . . . . . . . . 66
9.1 Function check . . . . . . . . . . . . . . . . . . . . . 66
9.2 Switching on the unit . . . . . . . . . . . . . . . . 66
9.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.4 Sampling programs . . . . . . . . . . . . . . . . . 70
10 Operation. . . . . . . . . . . . . . . . . . 73
10.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.2 General settings . . . . . . . . . . . . . . . . . . . . 75
10.3 Programming . . . . . . . . . . . . . . . . . . . . . . 95
10.4 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10.5 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.6 Additional functions . . . . . . . . . . . . . . . 164

Liquistation CSF48
4
11 Diagnostics and
troubleshooting . . . . . . . . . . . 183
11.1 General troubleshooting . . . . . . . . . . . 183
11.2 Diagnostic information on the onsite
display . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11.3 Diagnostic information via web browser . .
185
11.4 Diagnostic information via fieldbus . . 185
11.5 Adjusting diagnostic information . . . . 185
11.6 Overview of diagnostic information . . 188
11.7 Pending diagnostic messages . . . . . . . 198
11.8 Diagnostics list . . . . . . . . . . . . . . . . . . . 198
11.9 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . 199
11.10 Device information . . . . . . . . . . . . . . . 206
11.11 Simulation . . . . . . . . . . . . . . . . . . . . . . 209
11.12 Resetting the measuring device . . . . . 210
11.13 Term information . . . . . . . . . . . . . . . . 214
11.14 Status of inputs/outputs . . . . . . . . . . . 214
11.15 Firmware history . . . . . . . . . . . . . . . . . 215
12 Maintenance. . . . . . . . . . . . . . 217
12.1 Recommended maintenance . . . . . . . . 217
12.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . 218
12.3 Replacing the pump tube . . . . . . . . . . . 223
12.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 225
12.5 Replacing the rechargeable batteries . 231
12.6 Technical support . . . . . . . . . . . . . . . . . 232
13 Repair. . . . . . . . . . . . . . . . . . . . 233
13.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 233
13.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
13.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 239
14 Accessories . . . . . . . . . . . . . . . 240
14.1 Accessories for Liquistation CSF48 . . 240
14.2 Measuring cable . . . . . . . . . . . . . . . . . . 244
14.3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 244
15 Technical data . . . . . . . . . . . . 249
15.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
15.2 Temperature inputs . . . . . . . . . . . . . . . . 249
15.3 Binary input, passive . . . . . . . . . . . . . . . 249
15.4 Analog input, passive/active . . . . . . . . 249
15.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
15.6 Current output, active . . . . . . . . . . . . . . 251
15.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . 252
15.8 Protocol-specific data . . . . . . . . . . . . . . 253
15.9 Power supply . . . . . . . . . . . . . . . . . . . . . 256
15.10 Performance characteristics . . . . . . . . 257
15.11 Environment . . . . . . . . . . . . . . . . . . . . . 258
15.12 Process . . . . . . . . . . . . . . . . . . . . . . . . . . 259
15.13 Mechanical construction . . . . . . . . . . . 260
Index . . . . . . . . . . . . . . . . . . . . 263

Liquistation CSF48 Document information
Endress+Hauser 5
1 Document information
1.1 Warnings
The structure, signal words and safety colors of the signs comply with the specifications of
ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral
materials").
1.2 Symbols used
Safety message structure Meaning
DANGER
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation will result in a fatal or serious
injury.
WARNING
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation can result in a fatal or serious
injury.
CAUTION
!
Cause (/consequences)
Consequences if safety
message is not heeded
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or medium
injury.
NOTICE
Cause/situation
Consequences if safety
message is not heeded
‣Action/note
This symbol alerts you to situations that can result in damage
to property and equipment.
Additional information, tips
Permitted or recommended
Forbidden or not recommended

Document information Liquistation CSF48
6Endress+Hauser
1.3 Documentation
The following manuals complement these Operating Instructions and are available on the
CD-ROM:
• Brief Operating Instructions Liquistation CSF48
• Operating Instructions Memosens, BA01245C
– Software description for Memosens inputs
– Calibration of Memosens sensors
– Sensor-specific diagnostics and troubleshooting
• Operating Instructions for HART communication, BA00486C
– Onsite settings and installation instructions for HART
– Description of HART drivers
• Guidelines for communication via fieldbus and web server
– HART, SD01187C
– PROFIBUS, SD01188C
– Modbus, SD01189C
– Web server, SD01190C
The CD also contains:
• Technical Information Liquistation CSF48
• Special Documentation: Sampler application manual SD01068C
• Documentation for other devices in the Liquiline family:
– Liquiline CM44x (field device)
– Liquiline CM44xR (DIN rail device)
– Liquiport CSP44
•Simulationsoftware

Liquistation CSF48 Basic safety instructions
Endress+Hauser 7
2 Basic safety instructions
2.1 Requirements for personnel
‣Installation, commissioning, operation and maintenance of the measuring system must only
be carried out by specially trained technical personnel.
‣The technical personnel must be authorized by the system operator to perform the specified
tasks.
‣The electrical connection may be performed only by an electrical technician.
‣The technical personnel must have read and understood these Operating Instructions and
must comply with them.
‣Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the enclosed Operating Instructions may only be carried out
directly at the manufacturer’s or by the service organization.
2.2 Designated use
Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken
discontinuously using a vacuum pump, peristaltic pump or sampling assembly and are then
distributed into sample containers and stored in a cool place.
The sampler is designed for use in the following applications:
• Municipal and industrial wastewater treatment plants
• Laboratories and Water Conservancy Boards
• Monitoring of liquid media in industrial processes
Any other use than the one described here compromises the safety of persons and of the entire
measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Occupational safety
As the user, you are responsible for observing the following safety regulations:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
The product has been tested for electromagnetic compatibility in accordance with the applicable
European standards for industrial applications.
The electromagnetic compatibility indicated applies only to a product that has been connected
in accordance with the instructions
in these Operating Instructions.

Basic safety instructions Liquistation CSF48
8Endress+Hauser
2.4 Operational safety
‣Before commissioning the entire measuring point, ensure that all the connections are
correct. Ensure that electric cables and hose connections are not damaged.
‣Do not operate damaged products and secure them against unintentional commissioning.
Mark the damaged product as defective.
‣If faults cannot be rectified, the products must be taken out of service and secured against
unintentional commissioning.
CAUTION
!
The cleaning system is not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent
‣If a cleaning system is connected, switch it off before removing a sensor from the medium.
‣If you are not switching off the cleaning system because you wish to test the cleaning
function, wear protective clothing, goggles and gloves or take other appropriate measures.
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested and left
the factory in a condition in which it is safe to operate.
Relevant regulations and European standards have been observed.
Connected equipment to the sampler shall be in compliance with the relevant safety standard.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
Support in the performance of this task can be requested from Endress+Hauser.

Liquistation CSF48 Device description
Endress+Hauser 9
3Devicedescription
3.1 Device design
A complete sampling unit comprises:
Liquistation CSF48 for open channels, with the following depending on the version ordered:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
• Suction line with suction strainer
a0011690
Fig. 1: Example of a Liquistation CSF48, version with vacuum pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter
bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Vacuum system, e.g. dosing system with
conductive sample sensor
a0013207
Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter
bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Peristaltic pump
12
3
4
5
6
7
9
8
10
12
3
4
5
6
7
9
8
10

Device description Liquistation CSF48
10 Endress+Hauser
WARNING
!
Danger of injury due to rotating parts
‣Do not open the cover of the peristaltic pump while the pump is operating.
‣Secure the sampler against unintentional start-up whilst you work on the opened hose
pump.
A complete sampling unit for pressure pipes comprises:
Liquistation CSF48 and Samplefit CSA420 sampling assembly with:
• Controller with display, soft keys and navigator
• Samplefit CSA420 sampling assembly for 10 ml, 30 ml or 50 ml sample volume depending on
the version ordered
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
a0015868
Fig. 3: Example of a Liquistation CSF48 with the CSA420 sampling assembly
1
2
3
4
5
6
7
8
Controller
Sampling assembly
Samplefit CSA420
Gland for the suction line
Sample bottles, e.g. 2 x 12 PE 1
liter bottles
Bottle trays (depending on the
sample bottles selected)
Distribution plate (depending on
the sample bottles selected)
Distribution arm
Direct sample feeder pipe
1
2
3
4
5
6
7
8