Endress+Hauser TopClean S CPC 30 User manual

BA 235C/07/en/12.01
51504339 TopClean S
CPC 30
Automation of
pH/Redox Measurements
Operating Instructions
Endress+Hauser
TopClean S
MYCOM S CPM 153
ENDRESS+HAUSER
MEAS CAL
DIAG PARAM
?
7.54
Wahl
pH
Messen

First commissioning page 30 TopClean S CPC 30
2Endress+Hauser
First commissioning .................................... page 30
Using the menu "Quick Setup" in the chapter "First Start-up" you can configure the
transmitter with the most important parameters quickly and easily. Important basic
functions such as language, measured variable, temperature compensation and
current outputs are configured directly with the help of the on-site display.
You carry out further configuration in the corresponding menus as required.
Brief operating instructions
Change electrode
Remove electrode.
•Move service switch into position.
•Note error message.
•Remove electrode.
Install electrode.
•Service switch must be in position.
•Note error message.
•Install electrode.
•Switch service switch to .
•Note item in display.
Manual operation
•Move assembly.
•Start programme.
•Stop programme.
"PARAM": Parameter entry menu
"PARAM" allows you to return to the previous "return field" from any point in the menu.
"DIAG": brings you to the instrument diagnosis menu.
Help page: Press "DIAG" and "PARAM" together
"MEAS": Measuring mode
Press "MEAS" to exit any of the menus ("PARAM", "DIAG", "CAL") without having
completed the settings / calibration.
"CAL": Calibration key for manual electrode calibration.
"E": (Enter): Continue in menu / confirm your selection
LED: "green" = everything OK. "red" = error.
Arrow keys:
• Scroll through items and highlight a selection or
• increment/decrement numbers by one step with "+" / "-".
Next digit: using the "right arrow" (editor type 1) or
• "Activate" with the "right arrow" and scroll through the selection with "+" /"-"
(editor type 2).

TopClean S CPC 30
Endress+Hauser 3
Table of Contents
1 Safety instructions . . . . . . . . . . . . . . . . . 4
1.1 Notes on safety conventions and icons . . . . . 4
1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Installation, commissioning and operation . . . 5
1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Identification . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 7
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Incoming acceptance, transport, storage . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . 10
3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Post-installation check . . . . . . . . . . . . . . . . . . 14
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 15
4.2 Connecting CPG 30 . . . . . . . . . . . . . . . . . . . 17
4.3 Connecting Mycom S . . . . . . . . . . . . . . . . . . 18
4.4 Post-connection check . . . . . . . . . . . . . . . . . 24
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Display and operating elements . . . . . . . . . . 25
5.2 Replaceable memory . . . . . . . . . . . . . . . . . . 29
6 Commissioning . . . . . . . . . . . . . . . . . . . 30
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 Switching on the measuring device . . . . . . . 30
6.3 Special features for measurement with glass-free
IsFET sensor . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.4 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.5 Description of functions . . . . . . . . . . . . . . . . 34
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 91
7.1 Operation of the service switch . . . . . . . . . . 92
7.2 Sensor cleaning and monitoring . . . . . . . . . . 92
7.3 Manual calibration in the context of maintenance
94
7.4 Maintenance of cables, connections and power
supply lines . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.5 Maintenance of the process assembly . . . . . 95
7.6 Maintenance of the control unit CPG 30 . . . . . 96
7.7 Maintenance on the injector (as far as is used) .
96
8 Trouble-shooting . . . . . . . . . . . . . . . . . 97
8.1 Trouble-shooting instructions . . . . . . . . . . . . 97
8.2 Response of outputs to errors . . . . . . . . . . . 105
8.3 CPM 153 spare parts . . . . . . . . . . . . . . . . . . 107
8.4 CPM 153 installation and removal of parts . . 108
8.5 CPG 30 Spare parts . . . . . . . . . . . . . . . . . . . 109
8.6 CPG 30 installation and removal of parts . . . 111
8.7 Detailed plans of CPG 30 . . . . . . . . . . . . . . . 111
8.8 Replacing the device fuses . . . . . . . . . . . . . 114
8.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9 Accessories . . . . . . . . . . . . . . . . . . . . . . 115
10 Technical data . . . . . . . . . . . . . . . . . . . 117
10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.3 Performance characteristics . . . . . . . . . . . . . 120
10.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.5 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.6 Mechanical construction . . . . . . . . . . . . . . . 121
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . 123
11.1 Operating matrix . . . . . . . . . . . . . . . . . . . . . 123
11.2 Connection example . . . . . . . . . . . . . . . . . . 136
11.3 Buffer tables . . . . . . . . . . . . . . . . . . . . . . . . . 137
12 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
12 Index . . . . . . . . . . . . . . . . . . . . . . . . 139

1 Safety instructions TopClean S CPC 30
4Endress+Hauser
1 Safety instructions
1.1 Notes on safety conventions and icons
To avoid damage to persons and property, always pay attention to the safety
instructions in these Operating Instructions. The following symbols are used to provide
you with important information:
General
safety instructions
Electrical symbols
Symbol Meaning
#
Warning!
This symbol alerts you to hazards which could cause serious injuries as well as
damage to the instrument if ignored.
"
Caution!
This symbol alerts you to possible faults which could arise from incorrect
operation. They could cause damage to the instrument if ignored.
!
Note!
This symbol indicates important items of information.
Symbol Meaning
%
DC voltage
A terminal at which DC voltage is applied or through which DC flows.
&
AC voltage
A terminal at which (sine-form) AC voltage is applied or through which AC
flows.
)
Ground connection
A grounded terminal, which, from the user’s point of view, is already grounded
using a grounding system.
*
Protective earth terminal
A terminal which must be grounded before other connections may be set up.
+
Equipotential connection
A connection which must be connected to the grounding system of the
equipment. This can be, for example, a potential matching line of a star-
shaped grounding system, depending on national or company practice.
/
Double insulation
The equipment is protected with double insulation.
b
Alarm relay
Input
Output

TopClean S CPC 30 1 Safety instructions
Endress+Hauser 5
1.2 Designated use
The system is supplied complete with power supply cables and bottle hoses. The Ex
version of the TopClean S CPC 30 allows operation even in explosive atmospheres. In
the Ex version, the CPG 30 is powered via the communication/power supply cable from
the Mycom S CPM 153. In the non-Ex version, the CPG 30 and the CPM 153 are
connected directly to the power supply.
The manufacturer is not liable for damage caused by improper use or use other than
that for which it is intended.
1.3 Installation, commissioning and operation
Note the following points:
•If the system is used improperly or other than for its designated use, it may pose a
hazard, e.g. due to improper connection.
•Installation, electrical connection, commissioning, operation and maintenance of the
measuring system must therefore be carried out exclusively by trained specialists
authorised by the system operator.
•Technical personnel must have read and understood these Operating Instructions
and must adhere to them.
•Always follow the regulations in your country pertaining to the opening and repairing
of electrical instruments.
1.4 Operational safety
#
Warning!
If the device is used for any application other than those described in these Operating
Instructions, it may lead to unsafe and improper functioning of the measuring system
and is therefore not permitted.
The instruments have been designed and tested according to the state of the art and
left the factory in perfect functioning order. The instruments meet all the prevailing
regulations and EC directives - see "Technical data".
However, always pay attention to the following points:
•Measuring systems used in Ex areas have separate documents which form a
component part of these Operating Instructions. Always follow the installation
regulations and the connection data. You can find the following symbols on the front
page of the additional Ex documentation (according to approval and test centre
(
0 Europe, 2 USA, 1 Canada).
•The measuring device complies with the general safety requirements in accordance
with EN 61010, the EMC requirements of EN 61326, and NAMUR Recommendation
NE 21, 1998.
•The manufacturer reserves the right to change the technical data in line with technical
progress at any time. You can obtain information on the current version of this
Operating Instructions and possible additions from your E+H sales centre.

1 Safety instructions TopClean S CPC 30
6Endress+Hauser
1.4.1 EMC
This instrument has been checked for protection against electromagnetic compatibility
in industrial use according to applicable European directives. It is protected against
electromagnetic interference by the following design measures:
•Cable screening
•Interference suppression capacitors
#
Warning!
Protection against interference as specified above is valid only for an instrument
connected according to the instructions in these Operating Instructions.
1.5 Return
If the devices have to be repaired, please return them cleaned to the Endress+Hauser
sales centre responsible. You can find the address on the back page of these. For
returns please use the original packaging.
With the instrument, please enclose a completed copy of the "Declaration of
Contamination" form particularly when returning assemblies and sensors. You can find
this at the end of these Operating Instructions.

TopClean S CPC 30 2 Identification
Endress+Hauser 7
2 Identification
2.1 Device designation
2.1.1 Nameplate
Fig. 1: Nameplate example for the transmitter Mycom S CPM 153.
Fig. 2: Nameplate example for the control unit CPG 30.

2 Identification TopClean S CPC 30
8Endress+Hauser
2.1.2 Product structure
Basic equipment:
Control unit CPG 30, transmitter Mycom S with 6 relays and DAT module, injector CYR 10,
multihose (5 m), hose clip, bottle (empty), bottle hoses (2 m), communication/power supply cable
Mycom S –CPG 30 (5 m)
Certificates
A Basic equipment: non-Ex
G With ATEX approval II (1) 2G EEx em ib[ia] IIC T4
S With CSA approval Cl. I, Div. 2, with NI input and output circuits, IS sensor connections
O With FM approval CI. I, Div. 2, with NI input and output circuits, IS (Div. 1) sensor connections
P With FM approval CI. I, Div. 2, with NI input and output circuits
T With TIIS approval
Control for external valves
0 Basic equipment: no additional valves controllable
1 Control for 1 external valve, non-Ex
2 Control for 1 external valve, Ex
Measurement output Mycom S
A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)
B 2 current outputs 0/4 ... 20 mA, active (non-Ex)
E Profibus-PA, without current outputs
F Profibus-DP, without current outputs
Power supply
0230VAC
1 100 ... 115 V AC
8 24 V AC / DC
Language versions
A D / E / F / I / ES
C D / E / NL / J
Cable connection
0 Cable glands M 20 x 1.5
1 Cable glands NPT ½"
2 Cable glands G ½
Length of multihose
05m
810m
Additional equipment
0 Without additional equipment
Configuration
A with no previous set-up
CPC 30- Complete order code

TopClean S CPC 30 2 Identification
Endress+Hauser 9
2.2 Scope of delivery
The cleaning system TopClean S consists of the following components:
•Transmitter Mycom S CPM 153
•Control unit CPG 30
•Injector CYR 10
•Multihose with assembly hose clip
•1 bottle for cleaning fluid
•Communications/power supply cable CPG 30 / Mycom S CPM 153,
•Hose CPG 30 for bottle
Check the scope of delivery using your order and the delivery documents for:
•Completeness
•Instrument type and version acc. to the nameplate (s. chap. 2.1.1)
•Accessories (s. chap. 9)
•Operating Instructions 235C/07 (for Ex-system also the Ex-OI XA 235C/07)
•Instrument identification card
2.3 Certificates and approvals
Declaration of conformity
The product complies with the legal demands of the harmonized European standards.
Endress+Hauser certifies the compliance with the standards by using the
4 mark.

3 Installation TopClean S CPC 30
10 Endress+Hauser
3 Installation
3.1 Incoming acceptance, transport, storage
•Make sure the contents are undamaged! If any damage is found, inform your postal
service, freight handler or forwarding agent. Keep any damaged goods until matters
have been clarified.
Check that the scope of delivery is complete.
•For storage and transport purposes, pack the instrument so that it is protected against
impacts and humidity. The original packaging offers the best protection. Also, keep to
the approved environment (see "Technical data").
•If you have any questions, please contact your supplier or your nearest
Endress+Hauser sales centre (see the back page of these Operating Instructions).
3.2 Installation conditions
Always install the transmitter and the control unit so that the cable entries always point
downwards.
The components can be installed using the following types of mounting:
Installation instructions
•The transmitter CPM 153 is normally used as a field device.
•The transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the
supplied mounting kit. For outdoor installation, a weather protection cover CYY 101 is
required. It can be fitted to the field device using all kinds of fixtures (refer to
"Accessories").
3.2.1 Dimensions
You can find the dimensions and lengths of the devices in the "Technical data" on
page 117 ff.
Device Wall mounting Post/
pipe installation Panel mounting
Control unit CPG 30 Mounting kit contained
in scope of delivery.
See fig. 3.
not applicable not applicable
Mycom S CPM 153,
covered Required: 2 screws dia. 6 mm
2 wall plugs dia. 8 mm
Mounting kit contained
in scope of delivery. See
fig. 6.
Mounting kit contained
in scope of delivery. See
fig. 6.
Mycom S CPM 153,
outdoors If installed outdoors, weather protection
cover CYY102-A
required (see
Accessories).
Weather protection
cover CYY102-A and 2x
round post fixtures
required (see
Accessories).
not usual

TopClean S CPC 30 3 Installation
Endress+Hauser 11
3.3 Installation
3.3.1 Wall mounting
"
Caution!
•Check that the temperature does not exceed the maximum permitted ambient
temperature (–20°... +60°C). Install the devices in a shady location. Avoid direct
sunlight.
•Mount the devices so that the cable entries always point downwards.
Control unit
CPG 30
Fig. 3: Mounting the control unit CPG 30 using wall mounting kit (contained in scope of delivery)
For the wall mounting of the control unit CPG 30 proceed as follows:
1. Prepare drill holes acc. to fig. 3.
2. Screw the elements of the supplied wall fixing kit to the back panel of the housing
(screws contained in the scope of delivery).
3. Fix the housing to the wall.
Transmitter
Mycom S CPM 153
Fig. 4: Dimensions for the wall mounting:
Fixing screw:
dia. 6 mm
Wall plug: dia. 8 mm
1: Fixing drillholes
2: Plastic cover caps
C07-CPC300xx-06-12-00-xx-001.EPS
320
250
227
327
350
420
154
100
247
142
167
∅8
2
C07-CPM153xx-11-00-08-xx-001.EPS
1

3 Installation TopClean S CPC 30
12 Endress+Hauser
1. Prepare drill holes acc. to fig. 4.
2. Push the two fixing screws from the front through the appropriate fixing bores ➀ .
–Fixing screws (M6): max. dia. 6.5 mm
–Screw head: max. dia. 10.5 mm
3. Mount the transmitter housing on the wall as shown.
4. Cover the drill holes with the plastic cover caps ➁.
3.3.2 Post mounting and panel mounting
Transmitter
Mycom S CPM 153
Fig. 6: Panel mounting ➀ and post mounting horizontal ➁ and vertical ➂ for Mycom S CPM 153
"
Caution!
Danger of device failure . For outdoor use, the weather protection cover CYY 101 is
required (see fig. 7 and Accessories).
Mount the parts of the mounting kit (see
accompanying figure) at the back of the
housing as depicted in fig. 6.
Required mounting cutout for panel
mounting:
161 x 241 mm
Installation depth: 134 mm
Maximum pipe diameter: max. 70 mm.
Fig. 5: Mounting kit Mycom S CPM 153
➀➁➂
C07-CPM153xx-11-00-08-xx-003.EPS
80
80
ø 70

TopClean S CPC 30 3 Installation
Endress+Hauser 13
Fig. 7: Post mounting of the transmitter CPM 153 with weather protection cover CYY 101
3.3.3 Water and compressed air connections
Water
(for injector CYR 10)
2 ... 12 bar,
filtered 100 µm,
max. 56 °C
! Note!
Please use usual commercial filters
(e.g. from Grünbeck, Höchstädt a.D.)
Compressed air 4 ... 6 bar,
filtered 0.5 µm,
free from oil and
condensate
Threaded joints bulkhead gland
OD 6 / ID 4
3.3.4 Chemical
connections
Pressure resistance of
internal components
up to 12 bar
Suction of cleaner from the bottle:
Maximum suction height 2 m
Fig. 8: Maximum horizontal and vertical
installation distances
C07-CPM153xx-11-00-01-xx-001.EPS
max. 2 m
max. 5 m
C07-CPC30xxx-17-12-00-xx-001.EPS
max. 10 m

3 Installation TopClean S CPC 30
14 Endress+Hauser
Connections on the base of the CPG 30
3.4 Post-installation check
After installing the control unit, transmitter and assembly, carry out the following checks:
Compressed air
connections
Connection Use
I Compressed air supply
II n/a for non-Ex
III n/a for non-Ex
Additional valves
Electrically controlled with non-Ex (switched power
supply; for connection, see electrical connection
diagrams)
Fig. 9: Pneumatics and hydraulics plan for CPG 30 non-Ex
II
III
II
III
MS 1
compressed
air
process
assembly
bottom
view
instrument front
instrument back
multi hose
MS
10
I
C07-CPC30xxx-04-12-00-en-006.EPS
Installation Remarks
Are the measuring point number and the labelling correct? Visual inspection
Process environment/conditions Remarks
Is the transmitter protected against rainfall and direct
sunlight?
For outdoor use, the CYY 101 weather
protection cover is required
(see "Accessories").
Is the control unit protected against rainfall and direct
sunlight?
Avoid direct sunlight.
Is the multihose placed sheltered? Use protection pipe if necessary.

TopClean S CPC 30 4 Wiring
Endress+Hauser 15
4Wiring
4.1 Quick wiring guide
4.1.1 Wiring diagram
Fig. 10: Electrical connection for TopClean S in non-hazardous area
AD 6 / ID 4
N/L–
L/L+
A
B
L+
L–
S
A
B
L+
L–
48
52
47
51
+
–
85
41
51
47
54
57
44
93
81
86
42
52
48
55
58
45
94
82
+
+
31
32
33
34
+
-
-
mA
mA
+
+
15 V
PE
)
2
2
1
1
*
*
41
42
(Hold)
ϑ
SS
11
12
13
pH
Ref. Ref.
n.c. SRC
DRN
PA/
PM
PA/
PM
Temp.Temp.
N/L–
L/L+
ϑ
11
12
n.c.
ϑ
91
89
87
85
83
81
93
92
90
88
86
84
82
94
+
+
+
+
+
+
+
61
71
65
62
72
66
+
+
+
br
wt
gr
ye
Digital
input E2*
Relay 3
Relay 4
Relay 5
Power supply
RS 485 CPG
12V
power
supply
Current
output 2
Current
output 1
C07-CPC30xxx-04-12-00-en-001.EPS
Power supply
output*
+
-
Assembly
measure
Assembly
measure*
Program
running
Assembly
service
Automatic
stop*
Assembly
service*
Compressed air
supply 4...6 bar,
filtered 0.5 µm, free
of oil and condensate
Valve (optional)
Cleaner
Motive water
2...12 bar
Injector
CYR 10
Pipe disconnector
(customer supplied)
Multihose coupling
Power supply
bin. 2
bin. 1
bin. 0
Start program 1-8 (binary)
CPG 30
Mycom CPM 153
Digital
input E1*
Alarm relay
(NAMUR: Failure
Relay 1
(NAMUR: Mainten. requ.)
Relay 2
(NAMUR: Function control)
ϑ
pH electrode or IsFET pH sensor
n.c.: do not connect!
* : see connection examples
Customer supply

4 Wiring TopClean S CPC 30
16 Endress+Hauser
4.1.2 Connection compartment sticker
Fig. 11: Connection compartment sticker for CPG 30, 24 V AC/DC
Fig. 12: Connection compartment stickers for CPG 30, 100 / 110 / 230 V AC/DC
CPG30 24VAC/DC
gerade Zahlen: minus; ungerade Zahlen: plus; even-numbers: minus; odd-numbers: plus
CYR10
24V
Dr.W.
Clean
V1 Ass.
Meas.
41 42 45 46 L+ L- BA
K1 K2
47 55
48 5651 57 52 58 81 89
85 93
82 9086 9483 91
87
84 9288
61 71
62 7265 75 66 76 D3 12 D4 1311 14
V1 V5
S0 S1 S2 S3
Power
PE PEL+ PE
N- PE
Steuer-Ausgänge /
drive outputs
Mycom
SPS Ausgänge /
PCS output
Interne Eingänge /
internal inputs
Rückmeldung Armatur /
feedback assembly
12V
Messen /
measure
RS485
Service /
service
bin 0
Programm
läuft /
program
runs
bin 2
Programmwahl /
program choice
Service-
Schalter /
service
switch
Druckluft-
sensor /
air pressure
sensor
Messen /
measure
Messen /
measure
Service /
service
bin 1
Automatik
Stop /
automatic
stop
Service /
service
Alive-LED
Wasser /
Drive Water
Reiniger /
Cleaner
Interne Ausgänge /
internal outputs
Zusatzventile /
auxiliary valves
24V
Ventil 1 /
valve 1
Armatur /
assembly
M3,15A
24V
AC/DC
Sicherung / Fuse:
SPS Eingänge /
PCS input
CPG30 100 - 110 - 230VAC
gerade Zahlen: minus; ungerade Zahlen: plus; even-numbers: minus; odd-numbers: plus
100V/
110V
Jumper
230V
CYR10
! 100-230V !
Dr.W.
Clean
V1 Ass.
Meas.
41 42 45 46 L+ L- BA
K1 K2
47 55
48 5651 57 52 58 81 89
85 93
82 9086 9483 91
87
84 9288
61 71
62 7265 75 66 76 D3 12 D4 1311 14
V1 V5
S0 S1 S2 S3
Power
PE PEL+ PE
N- PE
Steuer-Ausgänge /
drive outputs
Mycom
Interne Eingänge /
internal inputs
Rückmeldung Armatur /
feedback assembly
12V
Messen /
measure
RS485
Service /
service
bin 0
Programm
läuft /
program
runs
bin 2
Programmwahl /
program choice
Service-
Schalter /
service
switch
Druckluft-
sensor /
air pressure
sensor
Messen /
measure
Messen /
measure
Service /
service
bin 1
Automatik
Stop /
automatic
stop
Service /
service
Alive-LED
Wasser /
drive water
Reiniger /
cleaner
Interne Ausgänge /
internal outputs
Zusatzventile /
auxiliary valves
! 100-230V !
Ventil 1 /
valve 1
Armatur /
assembly
Power
M3,15A
Sicherung / Fuse:
100-230V
AC
SPS Eingänge /
PCS input
SPS Ausgänge /
PCS output

TopClean S CPC 30 4 Wiring
Endress+Hauser 17
4.2 Connecting CPG 30
Fig. 13: Terminal arrangement CPG 30
Terminal Functional assignment Terminal Functional assignment
Outputs: External inputs (from Mycom S + PCS)
41/42 Additional valve 1 L+/L–Power supply
A/B Communication Mycom S →CPG 30
47/48 Motive water (injector) 81/82 Ext. control: Cleaning
programme (bin. 0)
binary
coded
51/52 Cleaner (injector) 83/84 Ext. control: Cleaning
programme (bin.1)
55/56 Assembly in measuring
(internal)
85/86 Ext. control: Cleaning
programme (bin. 2)
57/58 Assembly in maintenance
(internal)
87/88 Automatic stop
Internal inputs (feedback): 89/90 –
K1/K2 Control: Mechanical NC contact
for service switch
91/92 Control: Assembly in measuring position
D3/D4 Monitoring:
Has the compressed air failed?
93/94 Control: Assembly in maintenance
position
11/12 Monitoring:
Assembly in measuring
position?
External outputs (assembly status):
13/14 Monitoring:
Assembly in maintenance
position?
61/62 Assembly in measuring position
65/66 Assembly in maintenance position
71/72 Programme running
75/76 n.c.
41 +
61
42 –
62
45 B
65
46 A
66
47 81
71
48 82
72
51 83 89
75 11
52 84 90
76
55 85 91
S1 12
56 86 92
S2 13
57 87 93
D3
58 88 94
D4 14
Alive LED
C07-CPC30xxx-04-12-00-xx-003

4 Wiring TopClean S CPC 30
18 Endress+Hauser
4.3 Connecting Mycom S
#
Warning!
A mains disconnecting device must be installed near the instrument and must be
identified as the mains disconnection device for the Mycom S CPM 153
(see EN 61010-1).
!
Note!
•For connecting the CPM 153 to the CPC 30 use the shielded cable CUS 31. Connect
the screen only to the CPM 153 (s. wiring diagram p. 15).
•Connect unused signal wires from input and output lines to the internal PE rail of the
CPM 153.
4.3.1 Connection compartment label
Fig. 14: Connection compartment label (in the connection compartment of the transmitter)
Glaselektrode / glass electrode IsFET Kontakte, contacts, order code.Best.-Variante /
-..1.. -..2.. -..3.. -..4.. -..5..
51 23 21
2252 24
+
-
+
-
Relay contact 3
4-20mA
0-1 /10kk
ΩΩ
51 23 21
2252 24
+
-
+
-
Relay contact 3
4-20mA
4-20mA
51 54 21
2252 55
+
-
Relay contact 3
Relay contact 4
4-20mA
51 54 21
2252 55
+
-
Relay contact 3
Relay contact 4
0-1 /10kk
ΩΩ
51 54 44
4552 55
Relay contact 3
Relay contact 4
Relay contact 5
Kanal / channel 1 Kanal / channel 1Kanal / channel 2 Kanal / channel 2
PH REF PA 12 13 11 S PH REF PA 12 13 11 S DRN SRC REF PA 12 13 11 S REF PA 12 13 11 S DRN SRC
Pt100 / Pt1000
weiß/ white
gelb / yellow
grün / green
braun / brown
PA
11
12
13
Koax / coax
REF
pH/mV
()gelb / yellow
grün / green
braun / brown
PA
11
12
13
Pt1000
rot / red
DRN
Koax / coax
REF
SRC
weiß/ white
CPM153
Stromausgang / current out / Hart
zusammengehörige
Klemmen /
combined clamps
non EXEX
135042-0001-4B
E1: ext.Hold
15V 9mA
E2: CC "Clean"
E3: CC "User"
F
L
N F
Relay contact 2
Relay contact 1
Alarm contact
I1: 0-20mA / Hart
I2: 0-20mA
CPC RS485
CPC Supply

TopClean S CPC 30 4 Wiring
Endress+Hauser 19
4.3.2 Contact assignment Mycom S
In the transmitter Mycom S CPM 153, there are six relays available which you can
configure via user menu (see the "PARAM" menu ➞"Set up 1" ➞"Contacts" from
page 38).
!
Note!
•IIf you use NAMUR contacts (acc. to recommendations of process control
engineering of the chemical and pharmaceutical industry), the contacts are set to the
relays as follows:
–"Failure" to ALARM
–"Maintenance required" to RELAY 1 and
–"Function check" to "RELAY 2".
•You can assign up to three relays to the controllers.
Besides the automatic cleaning / calibration you can realize additional cleaning
functions via the ChemoClean®relays. This increases the flexible use of TopClean S.
You can switch the contact type NC / NO via software.
Selection by software NAMUR on NAMUR off
ALARM Failure Alarm
RELAY 1 Warning when
maintenance required
freely selectable
RELAY 2 Function check freely selectable

4 Wiring TopClean S CPC 30
20 Endress+Hauser
4.3.3 Sensor connection and measuring cable
Cable types
You require a screened special cable to connect pH and redox electrodes. You can use
the following multicore and preterminated cable types:
•CPK 1 for electrodes with standard plug-in head GSA and without Pt 100
•CPK 9 for electrodes with TOP 68 plug-in heads (ESA / ESS) and Pt 100
•CPK 12 for IsFET pH sensors and pH/redox glass electrodes with TOP 68 plug-in
heads (ESB) and Pt 100 / Pt 1000
Fig. 15: Preterminated special measuring cables to connect pH and redox electrodes.
pH/
Redox
+Pt 100/
Pt 1000
n.c.
Pt 100
Source pH
IsFET Glas-El.
Referenz Referenz
Drain n.c.
Pt
1000
PA PA
pH/
Redox
+Pt 100
CPK 1
Outer screen
PM
Ref.
pH / redox
bn
Coax bk
PM
pH / redox
CPK 9
for pH/redox
electrodes with and
without a built-in
temperature sensor
(for TOP 68 plug-in
heads ESA / ESS)
PM
PM
Ref.
pH
bn
ye
gn
Coax bk
wt
Pt 100
bk
C07-CPC300xx-00-06-08-en-001.EPS
CPK 12
for IsFET pH sensors
and pH/redox glass
elektrodes with and
without a built-in
temperature sensor
(for TOP 68 plug-in
heads ESA / ESS)
bn
ye
gn
rd
Coax bk
wt
PM