Endress+Hauser TopClean S CPC 30 User manual

BA 235C/07/en/12.01
51504339 TopClean S
CPC 30
Automation of
pH/Redox Measurements
Operating Instructions
Endress+Hauser
TopClean S
MYCOM S CPM 153
ENDRESS+HAUSER
MEAS CAL
DIAG PARAM
?
7.54
Wahl
pH
Messen

First commissioning page 30 TopClean S CPC 30
2Endress+Hauser
First commissioning .................................... page 30
Using the menu "Quick Setup" in the chapter "First Start-up" you can configure the
transmitter with the most important parameters quickly and easily. Important basic
functions such as language, measured variable, temperature compensation and
current outputs are configured directly with the help of the on-site display.
You carry out further configuration in the corresponding menus as required.
Brief operating instructions
Change electrode
Remove electrode.
•Move service switch into position.
•Note error message.
•Remove electrode.
Install electrode.
•Service switch must be in position.
•Note error message.
•Install electrode.
•Switch service switch to .
•Note item in display.
Manual operation
•Move assembly.
•Start programme.
•Stop programme.
"PARAM": Parameter entry menu
"PARAM" allows you to return to the previous "return field" from any point in the menu.
"DIAG": brings you to the instrument diagnosis menu.
Help page: Press "DIAG" and "PARAM" together
"MEAS": Measuring mode
Press "MEAS" to exit any of the menus ("PARAM", "DIAG", "CAL") without having
completed the settings / calibration.
"CAL": Calibration key for manual electrode calibration.
"E": (Enter): Continue in menu / confirm your selection
LED: "green" = everything OK. "red" = error.
Arrow keys:
• Scroll through items and highlight a selection or
• increment/decrement numbers by one step with "+" / "-".
Next digit: using the "right arrow" (editor type 1) or
• "Activate" with the "right arrow" and scroll through the selection with "+" /"-"
(editor type 2).

TopClean S CPC 30
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Table of Contents
1 Safety instructions . . . . . . . . . . . . . . . . . 4
1.1 Notes on safety conventions and icons . . . . . 4
1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Installation, commissioning and operation . . . 5
1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Identification . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 7
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Incoming acceptance, transport, storage . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . 10
3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Post-installation check . . . . . . . . . . . . . . . . . . 14
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 15
4.2 Connecting CPG 30 . . . . . . . . . . . . . . . . . . . 17
4.3 Connecting Mycom S . . . . . . . . . . . . . . . . . . 18
4.4 Post-connection check . . . . . . . . . . . . . . . . . 24
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Display and operating elements . . . . . . . . . . 25
5.2 Replaceable memory . . . . . . . . . . . . . . . . . . 29
6 Commissioning . . . . . . . . . . . . . . . . . . . 30
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 Switching on the measuring device . . . . . . . 30
6.3 Special features for measurement with glass-free
IsFET sensor . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.4 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.5 Description of functions . . . . . . . . . . . . . . . . 34
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 91
7.1 Operation of the service switch . . . . . . . . . . 92
7.2 Sensor cleaning and monitoring . . . . . . . . . . 92
7.3 Manual calibration in the context of maintenance
94
7.4 Maintenance of cables, connections and power
supply lines . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.5 Maintenance of the process assembly . . . . . 95
7.6 Maintenance of the control unit CPG 30 . . . . . 96
7.7 Maintenance on the injector (as far as is used) .
96
8 Trouble-shooting . . . . . . . . . . . . . . . . . 97
8.1 Trouble-shooting instructions . . . . . . . . . . . . 97
8.2 Response of outputs to errors . . . . . . . . . . . 105
8.3 CPM 153 spare parts . . . . . . . . . . . . . . . . . . 107
8.4 CPM 153 installation and removal of parts . . 108
8.5 CPG 30 Spare parts . . . . . . . . . . . . . . . . . . . 109
8.6 CPG 30 installation and removal of parts . . . 111
8.7 Detailed plans of CPG 30 . . . . . . . . . . . . . . . 111
8.8 Replacing the device fuses . . . . . . . . . . . . . 114
8.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9 Accessories . . . . . . . . . . . . . . . . . . . . . . 115
10 Technical data . . . . . . . . . . . . . . . . . . . 117
10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.3 Performance characteristics . . . . . . . . . . . . . 120
10.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.5 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.6 Mechanical construction . . . . . . . . . . . . . . . 121
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . 123
11.1 Operating matrix . . . . . . . . . . . . . . . . . . . . . 123
11.2 Connection example . . . . . . . . . . . . . . . . . . 136
11.3 Buffer tables . . . . . . . . . . . . . . . . . . . . . . . . . 137
12 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
12 Index . . . . . . . . . . . . . . . . . . . . . . . . 139

1 Safety instructions TopClean S CPC 30
4Endress+Hauser
1 Safety instructions
1.1 Notes on safety conventions and icons
To avoid damage to persons and property, always pay attention to the safety
instructions in these Operating Instructions. The following symbols are used to provide
you with important information:
General
safety instructions
Electrical symbols
Symbol Meaning
#
Warning!
This symbol alerts you to hazards which could cause serious injuries as well as
damage to the instrument if ignored.
"
Caution!
This symbol alerts you to possible faults which could arise from incorrect
operation. They could cause damage to the instrument if ignored.
!
Note!
This symbol indicates important items of information.
Symbol Meaning
%
DC voltage
A terminal at which DC voltage is applied or through which DC flows.
&
AC voltage
A terminal at which (sine-form) AC voltage is applied or through which AC
flows.
)
Ground connection
A grounded terminal, which, from the user’s point of view, is already grounded
using a grounding system.
*
Protective earth terminal
A terminal which must be grounded before other connections may be set up.
+
Equipotential connection
A connection which must be connected to the grounding system of the
equipment. This can be, for example, a potential matching line of a star-
shaped grounding system, depending on national or company practice.
/
Double insulation
The equipment is protected with double insulation.
b
Alarm relay
Input
Output

TopClean S CPC 30 1 Safety instructions
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1.2 Designated use
The system is supplied complete with power supply cables and bottle hoses. The Ex
version of the TopClean S CPC 30 allows operation even in explosive atmospheres. In
the Ex version, the CPG 30 is powered via the communication/power supply cable from
the Mycom S CPM 153. In the non-Ex version, the CPG 30 and the CPM 153 are
connected directly to the power supply.
The manufacturer is not liable for damage caused by improper use or use other than
that for which it is intended.
1.3 Installation, commissioning and operation
Note the following points:
•If the system is used improperly or other than for its designated use, it may pose a
hazard, e.g. due to improper connection.
•Installation, electrical connection, commissioning, operation and maintenance of the
measuring system must therefore be carried out exclusively by trained specialists
authorised by the system operator.
•Technical personnel must have read and understood these Operating Instructions
and must adhere to them.
•Always follow the regulations in your country pertaining to the opening and repairing
of electrical instruments.
1.4 Operational safety
#
Warning!
If the device is used for any application other than those described in these Operating
Instructions, it may lead to unsafe and improper functioning of the measuring system
and is therefore not permitted.
The instruments have been designed and tested according to the state of the art and
left the factory in perfect functioning order. The instruments meet all the prevailing
regulations and EC directives - see "Technical data".
However, always pay attention to the following points:
•Measuring systems used in Ex areas have separate documents which form a
component part of these Operating Instructions. Always follow the installation
regulations and the connection data. You can find the following symbols on the front
page of the additional Ex documentation (according to approval and test centre
(
0 Europe, 2 USA, 1 Canada).
•The measuring device complies with the general safety requirements in accordance
with EN 61010, the EMC requirements of EN 61326, and NAMUR Recommendation
NE 21, 1998.
•The manufacturer reserves the right to change the technical data in line with technical
progress at any time. You can obtain information on the current version of this
Operating Instructions and possible additions from your E+H sales centre.

1 Safety instructions TopClean S CPC 30
6Endress+Hauser
1.4.1 EMC
This instrument has been checked for protection against electromagnetic compatibility
in industrial use according to applicable European directives. It is protected against
electromagnetic interference by the following design measures:
•Cable screening
•Interference suppression capacitors
#
Warning!
Protection against interference as specified above is valid only for an instrument
connected according to the instructions in these Operating Instructions.
1.5 Return
If the devices have to be repaired, please return them cleaned to the Endress+Hauser
sales centre responsible. You can find the address on the back page of these. For
returns please use the original packaging.
With the instrument, please enclose a completed copy of the "Declaration of
Contamination" form particularly when returning assemblies and sensors. You can find
this at the end of these Operating Instructions.

TopClean S CPC 30 2 Identification
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2 Identification
2.1 Device designation
2.1.1 Nameplate
Fig. 1: Nameplate example for the transmitter Mycom S CPM 153.
Fig. 2: Nameplate example for the control unit CPG 30.

2 Identification TopClean S CPC 30
8Endress+Hauser
2.1.2 Product structure
Basic equipment:
Control unit CPG 30, transmitter Mycom S with 6 relays and DAT module, injector CYR 10,
multihose (5 m), hose clip, bottle (empty), bottle hoses (2 m), communication/power supply cable
Mycom S –CPG 30 (5 m)
Certificates
A Basic equipment: non-Ex
G With ATEX approval II (1) 2G EEx em ib[ia] IIC T4
S With CSA approval Cl. I, Div. 2, with NI input and output circuits, IS sensor connections
O With FM approval CI. I, Div. 2, with NI input and output circuits, IS (Div. 1) sensor connections
P With FM approval CI. I, Div. 2, with NI input and output circuits
T With TIIS approval
Control for external valves
0 Basic equipment: no additional valves controllable
1 Control for 1 external valve, non-Ex
2 Control for 1 external valve, Ex
Measurement output Mycom S
A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)
B 2 current outputs 0/4 ... 20 mA, active (non-Ex)
E Profibus-PA, without current outputs
F Profibus-DP, without current outputs
Power supply
0230VAC
1 100 ... 115 V AC
8 24 V AC / DC
Language versions
A D / E / F / I / ES
C D / E / NL / J
Cable connection
0 Cable glands M 20 x 1.5
1 Cable glands NPT ½"
2 Cable glands G ½
Length of multihose
05m
810m
Additional equipment
0 Without additional equipment
Configuration
A with no previous set-up
CPC 30- Complete order code

TopClean S CPC 30 2 Identification
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2.2 Scope of delivery
The cleaning system TopClean S consists of the following components:
•Transmitter Mycom S CPM 153
•Control unit CPG 30
•Injector CYR 10
•Multihose with assembly hose clip
•1 bottle for cleaning fluid
•Communications/power supply cable CPG 30 / Mycom S CPM 153,
•Hose CPG 30 for bottle
Check the scope of delivery using your order and the delivery documents for:
•Completeness
•Instrument type and version acc. to the nameplate (s. chap. 2.1.1)
•Accessories (s. chap. 9)
•Operating Instructions 235C/07 (for Ex-system also the Ex-OI XA 235C/07)
•Instrument identification card
2.3 Certificates and approvals
Declaration of conformity
The product complies with the legal demands of the harmonized European standards.
Endress+Hauser certifies the compliance with the standards by using the
4 mark.

3 Installation TopClean S CPC 30
10 Endress+Hauser
3 Installation
3.1 Incoming acceptance, transport, storage
•Make sure the contents are undamaged! If any damage is found, inform your postal
service, freight handler or forwarding agent. Keep any damaged goods until matters
have been clarified.
Check that the scope of delivery is complete.
•For storage and transport purposes, pack the instrument so that it is protected against
impacts and humidity. The original packaging offers the best protection. Also, keep to
the approved environment (see "Technical data").
•If you have any questions, please contact your supplier or your nearest
Endress+Hauser sales centre (see the back page of these Operating Instructions).
3.2 Installation conditions
Always install the transmitter and the control unit so that the cable entries always point
downwards.
The components can be installed using the following types of mounting:
Installation instructions
•The transmitter CPM 153 is normally used as a field device.
•The transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the
supplied mounting kit. For outdoor installation, a weather protection cover CYY 101 is
required. It can be fitted to the field device using all kinds of fixtures (refer to
"Accessories").
3.2.1 Dimensions
You can find the dimensions and lengths of the devices in the "Technical data" on
page 117 ff.
Device Wall mounting Post/
pipe installation Panel mounting
Control unit CPG 30 Mounting kit contained
in scope of delivery.
See fig. 3.
not applicable not applicable
Mycom S CPM 153,
covered Required: 2 screws dia. 6 mm
2 wall plugs dia. 8 mm
Mounting kit contained
in scope of delivery. See
fig. 6.
Mounting kit contained
in scope of delivery. See
fig. 6.
Mycom S CPM 153,
outdoors If installed outdoors, weather protection
cover CYY102-A
required (see
Accessories).
Weather protection
cover CYY102-A and 2x
round post fixtures
required (see
Accessories).
not usual