Endress+Hauser Liquisys M COM 223 User manual

BA 199C/07/en/07.02
No.51500272
Software version 2.40 or higher Liquisys M
COM 223 / 253
Transmitter for
Dissolved Oxygen
Operating Instructions
Endress Hauser
The Power of Know How
Quality made by
Endress+Hauser
ISO 9001
ENDRESS+HAUSER
LIQUISYS M
ENDRESS+HAUSER
LIQUISYS M

You want to find out about the device.
Just look here:
Safety
General information
You wish to install the device.
The required steps are described in this chapter:
Installation
You wish to operate or reconfigure the device.
The operating concept is explained in these chapters:
Operation
Setting the device configuration
Interfaces
If faults occur or a warning is required, look here
for help:
Maintenance and troubleshooting
Diagnostics and corrective maintenance
Accessories
Appendix
Technical data
Index
%Ω°C

OM253D00.CHP
Inhaltsverzeichnis
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Symbols used ............................................................. 2
1.2 Storage and transport ....................................................... 2
1.3 Unpacking ................................................................ 2
1.4 Dismantling, packaging, disposal .............................................. 2
1.5 Product overview ........................................................... 3
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Intended application ........................................................ 4
2.2 General safety instructions ................................................... 4
2.3 Installation, start-up, operation ................................................ 4
2.4 Monitoring and safety features ................................................ 5
2.5 Immunity to interference ..................................................... 5
2.6 Declaration of conformity ..................................................... 5
3 Installation........................................................... 6
3.1 Measuring system .......................................................... 6
3.2 Dimensions ............................................................... 7
3.3 Mounting ................................................................. 8
3.4 Electrical connection ....................................................... 12
3.5 Sensor installation and measuring cable connection .............................. 16
4 Operation........................................................... 17
4.1 Operator interface ......................................................... 17
4.2 Display .................................................................. 17
4.3 Key functions ............................................................. 18
4.4 Auto / manual mode of operation.............................................. 19
4.5 Operating concept......................................................... 20
5 Instrument configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Start-up ................................................................. 25
5.2 System configuration ....................................................... 25
5.3 Current input ............................................................. 27
5.4 Current outputs ........................................................... 30
5.5 Monitoring functions........................................................ 34
5.6 Relay contact configuration .................................................. 39
5.7 Service .................................................................. 50
5.8 E+H Service .............................................................. 52
5.9 Interfaces ................................................................ 53
5.10 Calibration ............................................................... 54
6 Interfaces........................................................... 57
7 Maintenance and troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.1 Troubleshooting instructions ................................................. 58
7.2 Troubleshooting using the error messages ...................................... 62
8 Diagnostics and corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.1 Diagnosis ................................................................ 65
8.2 Corrective maintenance of Liquisys M COM 223 ................................. 68
8.3 Corrective maintenance of Liquisys M COM 223 ................................. 71
8.4 Spare parts orders ......................................................... 74
8.5 Service equipment »Optoscope« with »Scopeware« .............................. 74
8.6 Corrective maintenance on the complete measuring point
COM 2x3-DX/-DS.......................................................... 75
8.7 Corrective maintenance on the complete measuring point
COM 2x3-WX/WS.......................................................... 76
9 Accessories ......................................................... 78
10 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
11 Appendix........................................................... 82
12 Index............................................................... 94
Liquisys M COM 223 / 253
Endress+Hauser

1 General information
1.1 Symbols used
Warning:
This symbol alerts to hazards which
could cause serious injuries as well
as damage to the equipment if
ignored.
Caution:
This symbol alerts to possible faults
which could arise from improper
operation. They could cause
damage to the equipment if ignored.
Note:
This symbol indicates important
items of information.
Double insulation
Equipment protected by double
insulation.
Alarm relay
Input
Output
1.2 Storage and transport
The packaging material used to store or
transport the transmitter must provide shock
protection. Optimal protection is provided by
the original packaging materials.
Conformance with permissible ambient
conditions (see Technical data) must be
assured.
1.3 Unpacking
Make sure that the packaging and the
contents are undamaged! Inform the post
office or freight carrier of any damage.
Damaged merchandise must be retained until
the matter has been settled.
Check that the delivery is complete and
agrees with the shipping documents and your
order (refer to nameplate for type and version).
Keep the original packaging materials for
future storage or shipping of the instrument.
If you have any questions, please contact
your supplier of the Endress+Hauser Sales
Office responsible for your area (see reverse
side of these Operating Instructions).
The delivery includes:
•Transmitter COM 223 or COM 253
•Operating Instructions BA 199C/07/en
•Panel-mounted instrument:
–1 set of plug-in screw terminals
–2 clamping screws (see p. 11)
•Field instrument:
–1 plug-in screw terminal
–1×cable gland Pg 7
–1×cable gland Pg 16, reduced
–2×cable glands Pg 13.5
–1 x NPT adapter set
(optional for CSA versions)
1.4 Dismantling, packaging, disposal
For reuse at a later time, the measuring
transmitter must be carefully packed.
Optimum packaging is provided by the
original packaging. When disposing of the
equipment, observe local regulations.
General information Liquisys M COM 223 / 253
2Endress+Hauser

1.5 Product overview
You can recognise the device version from the order code or the nameplate. Sub “codes”are
the release codes for Software upgrade shown for ChemoClean (left of diagonal line) or Plus
packet (right of diagonal line).
Additional version of Plus Package (version DS or WS):
•Current output table, fields O23x
•Monitoring for sensor and process,
function group P
•Automatic start of cleaning function, field F8
131085-4D
ENDRESS+HAUSER
LIQUISYS M
order code
serial no. /
codes
diss. oxygen
COM 223-WS0116
276945
0…20 mg/l 0 …200% SAT
-10 …60°C
0/4 …20 mA
230 VAC 50/60 Hz 7.5 VA
-10 …+55°CIP 54 / IP 30
0/4 …20 mA
-8732
prot. class ambient temp.
output 1 output 2
mains
meas. range
temperature
Made in Germany
D-70839 Gerlingen
3472
TYPO2223.CDR
Fig. 1.1 Nameplate COM 223
(left)
131085-4D
ENDRESS+HAUSER
LIQUISYS M
order code
serial no. /
codes
diss. oxygen
COM 253-WS0116
276944
0…20 mg/l 0 …200% SAT
-10 …60°C
0/4 …20 mA
230 VAC 50/60 Hz 7.5 VA
-10 …+55°CIP 65
0/4 …20 mA
-8732
prot. class ambient temp.
output 1 output 2
mains
meas. range
temperature
Made in Germany
D-70839 Gerlingen
3472
TYPO2253.CDR
Fig. 1.2 Nameplate COM 253
(right)
Liquisys M COM 223 / 253
Version
DX Basic functions, Sensor COS 41 / 4 / 4HD
DS With Plus package, Sensor COS 41 / 4 / 4HD
WX Basic function, Sensor COS 31 / 71 / 3 / 3HD
WS With Plus package, Sensor COS 31 / 71 / 3 / 3HD
Power supply
0 Power supply: 230 V AC
1 Power supply: 115 V AC
2 Power supply: 230 V AC, CSA Gen. Purp.
3 Power supply: 115 V AC, CSA Gen. Purp.
5 Power supply: 100 V AC
7 Power supply: 24 V AC, CSA Gen. Purp.
8 Power supply: 24 V AC / DC
Measurement output
0 1 output signal: Dissolved oxygen
1 2 output signals: Dissolved oxygen and temperature / set value
3 1 output signal: PROFIBUS-PA
4 1 output signal: PROFIBUS-DP
5 1 output signal: Dissolved oxygen with HART
6 2 output signals: Dissolved oxygen with HART, temp. / set value
Contacts
05 No additional contacts
10 2 contacts (limits / PID / timer)
15 4 contacts (limits / PID / timer / ChemoClean)
16 4 contacts (limits / PID / timer)
20 2 contacts with current input (limits / PID / timer)
25 4 contacts with cleaning, current input
(limit / PID / ChemoClean)
26 4 contacts with timer, current input
(limits / PID / timer)
COM253- complete order code
COM223-
OM253D01.CHP
Liquisys M COM 223 / 253 General information
Endress+Hauser 3

2 Safety instructions
2.1 Intended application
The COM 223/253 transmitter is a field-tested
and reliable measuring transmitter used to
determine the oxygen concentration of liquid
media.
The transmitter COM 223/253 is particularly
suitable for use in the following areas:
•Sewage treatment plants
•Sewage treatment
•Drinking water
•Water conditioning and monitoring
•Surface water (rivers, lakes, oceans)
•Fish farming
2.2 General safety instructions
This device has been manufactured for safe
operation according to the state of the art in
engineering and conforms to the applicable
regulations and European standards (see
Technical data). It has been designed
according to EN 61010-1 and has left the
manufacturer’s works in perfect condition.
However, if used improperly or for purposes
other than the intended purpose, it may be
dangerous, e.g. due to incorrect connection.
Warning:
•Operating this instrument in any
way other than as described in
these instructions may compro-
mise the safety and function of the
measuring system and is therefore
impermissible.
•The notes and warnings in these
installation and operating instruc-
tions must be strictly adhered to!
2.3 Installation, start-up, operation
Warning:
•This device may only be installed,
connected electrically, commis-
sioned, operated and serviced by
properly trained personnel autho-
rised by the system operator.
•The personnel must be familiar
with these operating instructions
and must adhere to the
instructions described therein.
•Make sure that the power supply
ratings match the data specified
on the nameplate before you
connect the instrument to a power
source.
•A clearly identified mains
disconnecting device must be
installed close to the instrument.
•Live components can be touched
through the vent slots in the
housing and the openings on the
rear of the housing. Do not insert
any tools, wires or similar objects
into these slits (only COM 223).
•Check that all connections have
been properly made before
powering up the system!
•Damaged equipment that may be
dangerous must not be operated
and should be clearly identified as
being defective.
•Any troubleshooting of the measur-
ing system is to be performed
exclusively by authorised, trained
personnel.
•If faults cannot be remedied, the
instrument must be removed from
service and secured to prevent
accidental start-up.
•Repairs not described in these
operating instructions may only be
performed at the manufacturer’s
works or by the Endress+Hauser
Service Organisation.
Safety instructions Liquisys M COM 223 / 253
4Endress+Hauser

2.4 Monitoring and safety features
Safety features
The transmitter is protected against external
influences and damage by the following
design measures:
•Rugged housing
•Degree of protection provided by enclosu-
re: IP 65 (COM 253)
•UV resistance
Monitoring features
In the event of a system error or power failure,
an alarm condition is signalled via a fault-
signalling contact.
2.5 Immunity to interference
This instrument has been tested according to
the applicable European standards for
industrial applications with regard to
electromagnetic compatibility. The transmitter
is protected against external influences and
damage by the following design measures:
•Cable screening
•Fault protection filters
•Fault protection condensers
Warning:
The specified immunity to inter-
ference only applies for devices
connected as outlined in these
operating instructions.
2.6 Declaration of conformity
The transmitter COM 223/253 complies with
the legal demands of the harmonized
European standards.
E+H certfies the compliance with the
standards by using the 4sign.
OM253D02.CHP
Liquisys M COM 223 / 253 Safety instructions
Endress+Hauser 5

3 Installation
For a complete installation of the measuring point, proceed as follows:
•Installation or attachment of measuring transmitter (see Chap. 3.3)
•Selection and connection of cables and measuring cell (see Chap. 3.4, 3.5 and 9)
•Installation is followed by start-up (see Chap. 5).
3.1 Measuring system
The complete measuring system comprises:
Variant 1
•The transmitter Liquisys M COM 223 or
COM 253 in DX or DS version
•An oxygen sensor COS 4, COS 4HD or
COS 41
•An immersion, flow or retractable
assembly
Options:
•Extension cable OMK
•Junction box VBM
Variant 2
•The transmitter Liquisys M COM 223 or
COM 253 in WX or WS version
•An oxygen sensor COS 3, COS 3S,
COS 3HD, COS 31 or COS 71
•An immersion, flow or retractable
assembly
Options:
•Extension cable OMK
•Junction box VS
ENDRESS+HAUSER
LIQUISYS
CAL REL
REL1
REL1
ALARM
REL2
REL2
E
ENDRESS+HAUSER
LIQUISYS
CAL REL
REL1
REL1
ALARM
REL2
REL2
E
OM2X3SYS.CDR
Immersion
assembly
CYA 611
Universal hanging
assembly holder
CYH 101 Liquisys M COM 253
Oxygen sensor
Weather protection cover
CYY 101
Retractable
assembly
COA 461
Liquisys M COM 223
Fig. 3.1
Complete measuring
system Liquisys M COM
223 / 253 with measuring
cable, assembly and
oxygen sensor
Installation Liquisys M COM 223 / 253
6Endress+Hauser

3.2 Dimensions
Note:
There is a hole in the punching for
Pg 16 cable entry. It serves as a
pressure balance during air freight
dispatching. Make sure that there is
no moisture penetrating into the hou-
sing before cable installation. After
cable installation, the housing is
completely tight.
ENDRESS+HAUSER
LIQUISYS
CAL REL
REL1
REL1
ALARM
REL2
REL2
E
FELD1.CDR
11
170
247
115
∅6
157
154
70
70
SXB only -WX/-WS
Fig. 3.3
Dimensions of Liquisys M
COM 253
FELD2.CDR
1
2
3
5
4
Fig. 3.2
Inner view
Liquisys M COM 253
1 Removable
electronics box
2 Partition plate
3 Terminal blocks
4 Fuse
5 Sensor plug-in
(only for version WX/WS)
GEHAEUS1.CDR
OM253D03.CHP
Liquisys M COM 223 / 253 Installation
Endress+Hauser 7

3.3 Mounting
3.3.1 Field instrument
Several mounting options are available for the
Liquisys in the field instrument version:
•Post mounting on cylindrical pipes
•Post mounting on a square post
•Wall mounting with fastening screws
Weather protection cover CYY 101 can be
used for outdoor installation in conjunction
with all mounting variants. With direct weather-
ing, use the weather protection cover.
Weather protection cover CYY 101
Weather protection cover for operation in the
open, for installation on the field instrument;
Material: Stainless steel 1.4301 (AISI 304);
Order No.: CYY101-A
EINBAU2.CDR
96
6
139
90
Fig. 3.4
Liquisys M COM 223,
mounting version
DACH.CDR
300
270
320
Fig. 3.5
Weather protection cover
CYY 101 for field
instruments
EINBAU1.CDR
Installation Liquisys M COM 223 / 253
8Endress+Hauser