Entrematic Ditec KS200HD User manual

Sliding Door Operator
Ditec KS200HD-KS200RG Retrofit Kit
Installation Manual
Original instructions
1019202-DIen-2.0 –Issue 2019-12-24

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Backtrack information: folder:Workspace Main, version:a578, Date:2019-12-24 time:06:07:28, state: Frozen

CONTENTS - Original instructions
51 Revision .....................................................................................................................................................................................
62 Tools required ..........................................................................................................................................................................
73 Mechanical installation ........................................................................................................................................................
7
3.1 Ditec KS200HD replacement kit for non escape route universal solution
Ditec KS200RG replacement kit for escape route universal solution ..........................................................................
73.1.1 Check the components and kits ..............................................................................................................................
153.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation ...................................................................
163.1.3 Fix the brackets to the backbone assembly .........................................................................................................
193.1.4 Fix the brackets to the tension wheel ....................................................................................................................
193.1.5 Checking and adjusting the belt tension ..............................................................................................................
203.1.6 Fix the brackets to the belt lock (option) .............................................................................................................
223.1.6.1 Limitated SBL (support beam length) for belt lock ......................................................................
243.1.7 Fix the extension plate kit ..........................................................................................................................................
293.1.8 Fix the transmission bracket to the connecting bracket .................................................................................
303.1.9 Attachment of slack reducer ....................................................................................................................................
313.1.10 General rules of the installation ..............................................................................................................................
333.1.11 List of the adapted door types .................................................................................................................................
353.1.12 Adapted door types .....................................................................................................................................................
353.1.12.1 ATS CLIXMASTER .......................................................................................................................................
363.1.12.2 ATS TSF 2100 ..............................................................................................................................................
373.1.12.3 Baumgartner Al-Profil .............................................................................................................................
383.1.12.4 Baumgartner steel ...................................................................................................................................
393.1.12.5 DORMA ES 50 ............................................................................................................................................
403.1.12.6 DORMA ES 55/60 ......................................................................................................................................
413.1.12.7 DORMA ES 70 ............................................................................................................................................
423.1.12.8 DORMA ES 90/100 ...................................................................................................................................
433.1.12.9 DORMA ES 200 ..........................................................................................................................................
443.1.12.10 ELDEBE GSX ................................................................................................................................................
453.1.12.11 EMD ...............................................................................................................................................................
463.1.12.12 EMC ...............................................................................................................................................................
473.1.12.13 Faiveley 6 .....................................................................................................................................................
483.1.12.14 Faiveley 12 ..................................................................................................................................................
493.1.12.15 Faiveley 17 ..................................................................................................................................................
503.1.12.16 GEZE ECdrive ..............................................................................................................................................
513.1.12.17 GEZE TSA 340 .............................................................................................................................................
523.1.12.18 GEZE TSA 350 N/350 W ..........................................................................................................................
533.1.12.19 GEZE TSA 360 .............................................................................................................................................
543.1.12.20 GEZE TSA 450 .............................................................................................................................................
553.1.12.21 Gilgen SLK/SLG ..........................................................................................................................................
563.1.12.22 Gilgen SLM/SLP ..........................................................................................................................................
573.1.12.23 HORTON Series 2001 ..............................................................................................................................
583.1.12.24 Manusa PA 80 ............................................................................................................................................
593.1.12.25 Manusa STK ................................................................................................................................................
603.1.12.26 Manusa Visio ..............................................................................................................................................
613.1.12.27 Portalp 2000B ............................................................................................................................................
623.1.12.28 Porte Automatiche GTS-L/-P .................................................................................................................
633.1.12.29 Porte Automatiche GTV .........................................................................................................................
643.1.12.30 Record STA7 ...............................................................................................................................................
653.1.12.31 Record STA8 ...............................................................................................................................................
663.1.12.32 Record STA9/STA10 .................................................................................................................................
673.1.12.33 Record STA11 ............................................................................................................................................
683.1.12.34 Record STA12/STA14 Steel ....................................................................................................................
693.1.12.35 Record STA12/STA14 AL .........................................................................................................................
703.1.12.36 Record STA13 ............................................................................................................................................
713.1.12.37 Record STA15 ............................................................................................................................................
723.1.12.38 Record STA16/17 ......................................................................................................................................
733.1.12.39 Record STA19 ............................................................................................................................................
743.1.12.40 Record STA20 ............................................................................................................................................
753.1.12.41 Record STA21 ............................................................................................................................................
763.1.12.42 Tormax TMP ................................................................................................................................................
3Issue 2019-12-241019202-DIen-2.0

773.1.12.43 Tormax TX/TM/TMX .................................................................................................................................
783.1.12.44 Tormax TEP/TXP ........................................................................................................................................
793.1.12.45 Waldoor EC .................................................................................................................................................
803.1.12.46 Waldoor UC ................................................................................................................................................
813.1.12.47 Waldoor UWS 800 ...................................................................................................................................
823.1.12.48 Waldoor UWS 2400 .................................................................................................................................
833.1.12.49 Ditec VALOR (escape route) .................................................................................................................
843.1.12.50 Ditec Bis O ..................................................................................................................................................
853.1.12.51 Ditec Bis V ...................................................................................................................................................
863.2 Ditec KS800BTX additional bracket kit for Tormax iMotion 2202 ................................................................................
863.2.1 Preparing the components .......................................................................................................................................
883.2.2 Preparing .........................................................................................................................................................................
893.2.3 The IOU (KS902MP) and the battery (KS902BAT2) installation ...................................................................
903.2.4 Fix the nuts and screws on the drive unit kit and the main control assembly .........................................
943.2.5 Fix the drive unit kit and the main control assembly .......................................................................................
953.2.6 Fix the tension wheel assembly ...............................................................................................................................
963.2.7 Fix the transmission brackets ...................................................................................................................................
973.2.8 Placement of the transmission brackets ...............................................................................................................
983.2.9 Attachment of the tooth belt ...................................................................................................................................
993.2.10 Checking and adjusting the belt tension ..............................................................................................................
1003.2.11 Bi-parting operators ....................................................................................................................................................
1013.2.12 Attachment of slack reducer ....................................................................................................................................
1023.2.13 Install the belt lock (KSFB3LOCK) (option) ..........................................................................................................
1033.3 KS800BGZ additional bracket kit for GEZE Slimdrive SL NT ............................................................................................
1033.3.1 Preparing the components .......................................................................................................................................
1053.3.2 Preparing .........................................................................................................................................................................
1063.3.3 Exchange the extension beams ...............................................................................................................................
1073.3.4 Fix the PSU (power supply unit) and drive unit kit ............................................................................................
1103.3.5 Fix the mounting plate and MCU (control unit) ................................................................................................
1113.3.6 IOU (KS902MP) and the battery (KS902BAT2) installation ...........................................................................
1123.3.7 Fix the tension wheel assembly ...............................................................................................................................
1133.3.8 Fix the transmission brackets ...................................................................................................................................
1143.3.9 Placement of the transmission brackets ...............................................................................................................
1153.3.10 Attachment of the tooth belt ...................................................................................................................................
1163.3.11 Checking and adjusting the belt tension ..............................................................................................................
1173.3.12 Bi-parting operators ....................................................................................................................................................
1183.3.13 Attachment of slack reducer ....................................................................................................................................
1193.3.14 Install the belt lock (KSFB4LOCK) (option) ..........................................................................................................
1203.3.15 Fix the cable bracket ....................................................................................................................................................
1019202-DIen-2.0Issue 2019-12-244

1 Revision
The following pages have been revised:
Revision 1.0 →2.0Page
Updated the length of backbone to fit the MUK package within 1.2m.
Added battery as standard compontent.7
Updated the installation for IOU and battery in short backbone.15
Added new paragraph for limitations when using the belt lock.22
Added new paragraph for extension plate kit.24
Added number for all screws and nuts in the operator drawings.35
Added battery as standard compontent.86
Added battery as standard compontent.103
5Issue 2019-12-241019202-DIen-2.0
1 Revision

2 Tools required
•Allen key 6 mm with spherical tip
•Torx (T10 and T20)
•Phillips screw driver
•Multi/Wire cutter
•Spanner 10mm
•Tape measuring tool
1019202-DIen-2.0Issue 2019-12-246
2 Tools required

3 Mechanical installation
3.1 Ditec KS200HD replacement kit for non escape route universal solution
Ditec KS200RG replacement kit for escape route universal solution
Note! Following are the common steps for connecting components, please refer to cross-view for
each adapted door type.
3.1.1 Check the components and kits
Check the components (Universal)
x 2
12
x 2
x 1
x 1
x 1
x 2
x 3
x 16
x 2
20
24
26
18
15
14
411
x 16 x 6
28
13
61
Screw: ISO 14583 (MRT-TT) M6x104
Screw: DIN 6921 (M6SF) M6x811
Backbone assembly12
Slack reducer (Not needed if belt lock
equipped)
13
Washer: ISO 7089 (BRB) 6.4x12x1.514
Tension wheel assembly15
Tooth belt18
Belt clamp20
Connecting bracket24
Transmission bracket26
Mounting bracket28
Battery (standard component only on
KS200RG)
61
7Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

Check KS800B1 kit
x 4x 4x 4x 4x 6x 12x 10x 10
x 6
x 10
x 2
x 40
383736353433
32
31
30
2914 25 27
x 3
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Mounting plate27
Square nut: M629
Nut: M630
Nut: ISO 4035 (ML6M) M6 FZB31
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Screw: ISO 14583 (MRT-TT) M6x1635
Screw: ISO 14583 (MRT-TT) M6x2036
Screw: ISO 14583 (MRT-TT) M6x2537
Screw: ISO 14583 (MRT-TT) M6x3538
1019202-DIen-2.0Issue 2019-12-248
3 Mechanical installation

Check KS800B2 kit
x 4x 6x 6x 6
x 2
x 8
353433
32
14 25 27
x 3
x 6
40
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Mounting plate27
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Screw: ISO 14583 (MRT-TT) M6x1635
Bracket 240
9Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

Check KS800B3 kit
x 4
x 2 x 2
x 6
x 4
x 6
x 6
x 18
3835
33
2914 27
x 3
41 42 43
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Mounting plate27
Square nut: M629
Screw: DIN 6921 (M6SF) M6x1433
Screw: ISO 14583 (MRT-TT) M6x1635
Screw: ISO 14583 (MRT-TT) M6x3538
Bracket 341
Spacer block42
Screw: DIN 6921 (M6SF) M6x1043
1019202-DIen-2.0Issue 2019-12-2410
3 Mechanical installation

Check KS800B4 kit
x 4x 4
x 16x 6
x 2
x 24
x 6
x 3 x 3
x 6
3635
33
32
14 25
43 44 45 46
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: ISO 14583 (MRT-TT) M6x1635
Screw: ISO 14583 (MRT-TT) M6x2036
Screw: DIN 6921 (M6SF) M6x1043
Bracket 444
Bracket 545
Nut: M646
11Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

Check belt lock fixing bracket kit KSFB1LOCK
x 2
x 2
x 2 x 2 x 1
x 2 x 2
x 2
x 1
x 2
x 2
x 1
14
31
4
32 33 34
11
48
47
27
29 30
Screw: ISO 14583 (MRT-TT) M6x104
Screw: DIN 6921 (M6SF) M6x811
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Mounting plate27
Square nut: M629
Nut: M630
Nut: ISO 4035 (ML6M) M6 FZB31
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Fixing bracket47
Mounting bracket48
1019202-DIen-2.0Issue 2019-12-2412
3 Mechanical installation

Check belt lock fixing bracket kit KSFB2LOCK
x 2x 2 x 2 x 2 x 2 x 2
x 1 x 1
x 2
x 1 x 1
x 1
14
411
32
33 34
48
40
4746
44 45
Screw: ISO 14583 (MRT-TT) M6x104
Screw: DIN 6921 (M6SF) M6x811
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Bracket 240
Screw: DIN 6921 (M6SF) M6x1043
Bracket 444
Bracket 545
Nut: M646
Fixing bracket47
Mounting bracket48
13Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

Check belt lock fixing bracket kit KSFB3LOCK
x 1
x 1
x 2
35
x 2
59
x 2
60
55
30
Nut: M535
Belt guide30
Fixing bracket (belt lock) TORMAX iMotion
2202
55
Screw: ISO 14583 (MRT) M5x1059
Screw: ISO 7046 (MFTS) M3x560
Check belt lock fixing bracket kit KSFB4LOCK
x 1
56
x 2
29
x 2
43
Square nut: M629
Screw: DIN 6921 (M6SF) M6x1043
Fixing bracket (belt lock) GEZE Slimdrive56
1019202-DIen-2.0Issue 2019-12-2414
3 Mechanical installation

3.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation
Note! Select IOU when using bi-stable lock.
Fix the IOU (7) and the battery (8) to the backbone assembly (12) with the screws (9).
ISO 14583 (MRT)
M4x6 (2x)
7
9
12
ISO 14583 (MRT)
M4x6 (2x)
9
8
12
ISO 14583 (MRT)
M4x6 (2x)
9
ISO 14583 (MRT)
M4x6 (4x)
9
8
7
12
IOU (KS902MP)7
Battery (KS902BAT2)8
Screw: ISO 14583 (MRT) M4x69
Backbone assembly12
15Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

3.1.3 Fix the brackets to the backbone assembly
The brackets in the picture is only an example, please choose the suitable brackets for the specified
operator.
a How to install the mounting plate. Please refer to the dimension on the surface of mounting
plate (27) firstly. For measurement see drawing to respectively operator.
35
27
13
27
Mounting plate27
1019202-DIen-2.0Issue 2019-12-2416
3 Mechanical installation

bAssemble the mounting plate (27) and mounting bracket (28) with the washers (14) and screws
(4).
4
14
27
ISO 14583 (MRT-TT)
M6x10 FZB 8.8 (6x)
ISO 7089 (BRB)
6.4x12x1.5 FZB (6x)
28
Screw: ISO 14583 (MRT-TT) M6x104
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Mounting plate27
Mounting bracket28
c Fix two screws (11) to the backbone assembly (12), don't tighten the screws (11).
11
12
DIN 6921 (M6SF)
M6x8 FZB 8.8 (6x)
Screw: DIN 6921 (M6SF) M6x811
Backbone assembly12
17Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

d Fix the brackets to the backbone assembly (12), then tighten the screws (11) with a torque of
8 - 10 Nm.
11
12
4
DIN 6921 (M6SF)
M6x8 FZB 8.8 (2x)
Screw: DIN 6921 (M6SF) M6x811
Backbone assembly12
1019202-DIen-2.0Issue 2019-12-2418
3 Mechanical installation

3.1.4 Fix the brackets to the tension wheel
Fix the brackets to the tension wheel assembly (15) in the same way as 3.1.3 .
DIN 6921 (M6SF)
M6x8 FZB 8.8 (2x)
11
15
Screw: DIN 6921 (M6SF) M6x811
Tension wheel assembly15
3.1.5 Checking and adjusting the belt tension
a Loosen the fixing screw (52) without removing it.
b Screw the adjustment screw (50) to its outmost position.
c Tension the tooth belt (49) by pulling the tension wheel assembly (15) by hand. Tighten the
screws (53) with a torque of 10 Nm.
d Tighten the adjustment screw (50) until there is a gap of approx. 1-2 mm between the lock nut
(54) and the bracket according to illustration below, but not further. Be sure not to overtighten,
otherwise the adjustment screw (50) might damage the tension wheel (51).
19Issue 2019-12-241019202-DIen-2.0
3 Mechanical installation

e Retighten the fixing screw (52) with a torque of 10 Nm.
Note! Do not make any adjustment on the lock nut (54).
15
18
51
50
52
53
54
1-2 mm
Tension wheel assembly15
Tooth belt18
Adjustment screw50
Tension wheel51
Fixing screw52
Screws53
Lock nut54
3.1.6 Fix the brackets to the belt lock (option)
Fix the brackets to the belt lock (39) in the same way as 3.1.3.
1019202-DIen-2.0Issue 2019-12-2420
3 Mechanical installation