PRELIMINARY SERVICE CHECKS (Continued)
DISASSEMBLY INSTRUCTIONS
CABINET REMOVAL CONTROL BOARD REMOVAL
Remove the knob on the right side. Set the printer on its left
side and remove four Phillips screws from the bottom. Set
the printer back down, lift up on the left side of the cabinet
and move the cabinet to the right to clear the manual paper
feed shaft. Unplug the Function board connector and remove
the cabinet. Remove two Phillips screws from the Function
board and remove the Function board from the cabinet top.
Unplug the ground connector (FG), connector CN2 and con-
nector CN6. Remove one Phillips screw near the center of
the board and two Phillips screws from the transistor heat
sink on the side of the board. Push the three board retaining
clips back, lift up and remove the Control board.
PRINTER MECHANISM REMOVAL
AC SWITCH BOARD REMOVAL
Unplug the power transformer from the board and remove
one Phillips screw holding the board and one Phillips screw
holding the ground lead of the power cord. Remove the AC
Switch board.
Unplug the printer mechanism cable from the Driver board.
Remove two Phillips screws going thru rubber grommets at
the front of the mechanism and remove one Phillips screw
from the grounding strap next to the power transformer.
Slide the mechanism forward and lift mechanism out of the
cabinet bottom.
DRIVER BOARD REMOVAL PAPER END BOARD REMOVAL
Unplug the printer mechanism cable and remove two Phillips Unhook PE Lever Spring (3-2) from Outer Paper Guide (6-1)
screws holding the board. Lift up and remove the Driver and remove Paper End Board.
board. MECHANICAL REMOVAL, REPLACEMENT AND ADJUSTMENTS
RIBBON CARTRIDGE REPLACEMENT TIMING BELT REPLACEMENT
Sfide Carriage Assembly (5-4) to center. Move Scale Shaft
(5-11) back and remove Ribbon Cartridge. Turn knob, on
replacement Ribbon Cartridge, counterclockwise to tighten
ribbon. Install the Ribbon Cartridge with the four tabs (two
on each end) in the slots of Frame Assembly LB and RB (1-1
and 1-2). Press down on Ribbon Cartridge to secure in place.
Slip the ribbon between Print Head (H1) and Ribbon Mask
(5-16). Turn knob to retighten ribbon.
PRINT HEAD REPLACEMENT
Slide Carriage Assembly (5-4) to the right. The Print Head
cable has apull tab. Use this tab to disconnect Print Head
cable from connector on Terminal Board (8-1). Turn Head
Lock Level (5-5) clockwise. Lift and remove the Print Head
(H1). Install replacement by reversing the removal procedure.
TRACTOR FEED REMOVAL
While pressing forward on Sprocket Mounting Levers Land R
(6-18 and 6-20), rock the assembly back and lift from the
printer.
PAPER THICKNESS ADJUSTMENT
Head Adjustment Lever (5-9) moves the Print Head toward
and away from Platen Unit (5-1) to allow for paper thickness.
Maximum paper thickness is 0.3mm (0.012 in). The seven set-
tings provide normal adjustment. If adjustment of lever is re-
quired, because of replacement of parts, perform the follow-
ing procedure.
Set the lever to the center position and loosen the nut secur-
ing Carriage Shaft B(5-8). Insert ascrewdriver into hole in
shaft. Hold screwdriver perpendicular to Base Frame
Assembly B(1-3) and retighten nut. Movement of Head Ad-
justment Lever toward Maximum -position should move
Print Head toward the Platen Unit. If Print Head moves away,
loosen nut, rotate Carriage Shaft B180 degrees and repeat
adjustment.
Remove printer mechanism from the cabinet, see
Disassembly instructions. Loosen Belt Tension Plate
Assembly (4-6) and remove tension from Timing Belt A(4-1).
Remove bottom left and top right screws securing Motor
Heat Sink A(2-2). Remove belt from Belt Driving Pulley
Assembly (4-2). The belt is fitted into the grooved plastic
projection at the base of Carriage Assembly (5-4) and glued
in place. Acutout is provided in Base Frame Assembly B
(1-3) for access to separate the belt from the Carriage
Assembly. Slide the Carriage Assembly over this cutout,
located to the right of the Terminal Board (8-1).
The type of glue used does not produce apermanent bond.
From the bottom, the grooved plastic projection can be
forced apart to remove the belt or, if preferred, adrop of rub-
ber cement solvent (or equivalent) can be used. CAUTION:
Too much solvent can damage the belt. Tension on belt
should not be adjusted until solvent has completely dried.
Install replacement by reversing the removal procedure.
Before adjusting tension apply adrop of glue and allow to
dry to prevent belt from slipping out of the Carriage
Assembly.
TIMING BELT MOTOR REPLACEMENT
Loosen Belt Tension Plate Assembly (4-6) and remove tension
from Timing Belt A(4-1). Remove four mounting screws from
Timing Belt Motor Assembly C(M1). Remove the motor
assembly and Motor Heat Sink A(2-2). Slide the motor
assembly from the heat sink. Observe routing of lead wires
and verify the same routing after performing replacement.
Unsolder motor assembly lead wires from Terminal Board
(8-1). Install replacement by reversing the removal procedure.
PAPER FEEDING MOTOR REPLACEMENT
Remove two mounting screws from Paper Feeding Motor
Assembly A(M2). Observe routing of lead wires and verify the
same routing after performing replacement. Unsolder motor
assembly lead wires from Terminal Board (8-1). Install
replacement by reversing the removal procedure.
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