Esco Pro Series User manual

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EQUIPMENT SUPPLY COMPANY
REV. 5.20
COPYRIGHT © 2020 EQUIPMENT SUPPLY CO., ALL RIGHTS RESERVED
Thank you for choosing ESCO tire service tools and equipment. We suggest you read this instruction manual
thoroughly before using the product. Save this instruction manual for future use.
INSTRUCTION MANUAL
PRO SERIES BOTTLE JACKS
ESCO #10380 —12 TON
ESCO #10381—20 TON
ESCO #10382—20 TON
ESCO #10383—30 TON

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TABLE OF CONTENTS
• Introduction……………………………………………………………………………………………….2
• Specifications…………………………………………………………………………………………….2
• General Safety Rules…………………………………………………………………………………....3
• Operating Instructions………………………………………………………………………………….4
• Troubleshooting………………………………………………………………………………………….5
• Parts Breakdown …………………………………………………………………………………….. 6-9
• Model Number 10380……………………………………………………………………………….6
• Model Number 10381……………………………………………………………………………….7
• Model Number 10382……………………………………………………………………………….8
• Model Number 10383……………………………………………………………………………….9
• Parts and Repair Service……………………………………………………………………...………10
• Warranty……………………………………………………………………………………………….... 11
INTRODUCTION
The ESCO Pro Series Air Hydraulic Lifting Equipment is designed with the heavy duty tire service
market in mind. With lifting capacities from 12 Ton and up to 30 Tons, There is a Jack that will fit
any service technician’s needs. Each jack is designed uniquely for specific application including:
Commercial truck, Bus, Tractor & Farm Equipment, and much more.
SPECIFICATIONS
MODEL
NO. CAPACITY MIN. HEIGHT STROKE MAX. HEIGHT
AIR
PRESSURE
AIR INLET
FITTING
10380 12 TONS 9.625 IN
245 MM
5.75 IN
145 MM
18.5 IN
470 MM
110-125 psi 1/4" NPT
10381 20 TONS 10.25 IN
260 MM
6 IN
150 MM
20.25 IN
512 MM
110-125 psi 1/4" NPT
10382 20 TONS 7 IN
178 MM
3.25 IN
81 MM
12.625 IN
319 MM
110-125 psi 1/4" NPT
10383 30 TONS 10.875 IN
276 MM
6 IN
150 MM
20.625 IN
521 MM
110-125 psi 1/4" NPT
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383

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WARNING
• Use a qualified person to maintain the jack in good condition. Keep it clean for best and safest perfor-
mance.
• DO NOT exceed this rated capacity.
• Use this jack for lifting purpose only. DO NOT use it for any other purpose it is not designed to per-
form.
• Keep children and unauthorized persons away from the work area.
• Remove ill fitting clothing. Remove ties, watches, rings and other loose jewelry, and contain long hair.
• Wear ANSI approved safety goggles when operating the jack.
• Keep proper balance and footing, do not overreach and wear nonslip footwear.
• Only use this jack on a surface that is stable, level, dry and not slippery, and capable of sustaining
the load.
• Keep the surface clean, tidy and free from unrelated materials and ensure that there is adequate
lighting.
• When lifting a vehicle, apply the emergency brake and block all wheels.
• Immediately after lifting, support the load with appropriate supporting equipment such as jack stands
of adequate capacity! DO NOT work under a load which is supported only by a jack.
• Before lowering load ensure that there are no obstructions underneath and that all persons are stand-
ing clear.
• DO NOT attempt to move the load while on the jack. The jack must only be used in a static position
for lifting and lowering loads. Ensure that the load remains stable at all times.
• DO NOT use the jack if damaged, any suspect parts are noted or it has been subjected to a shock
load.
• DO NOT operate the jack when you are tired or under the influence of alcohol, drugs or any intoxicat-
ing medication.
• DO NOT allow untrained persons to operate the jack.DO NOT make any modifications to the jack.
• DO NOT use brake fluid or any other improper fluid and avoid mixing different types of oil when add-
ing hydraulic oil. Only a good quality hydraulic jack oil can be used.
• DO NOT expose the jack to rain or any other kind of bad weather.
• If the jack need repairing and/or there are any parts that need to be replaced, have it repaired by au-
thorized technicians and only use the replacement parts supplied by the manufacturer.
• WARNING: the warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood by the operator that com-
mon sense and caution are factors which cannot be built into this product, but must be supplied by
the operator.
• Always visually inspect the product before use for damage. Do not use product if damaged,
altered, or in poor condition. Contact our technical service department with any questions or
product issues by calling 800-352-9852.
GENERAL SAFETY RULES
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383

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OPERATING INSTRUCTIONS
• Before first use of this product, pour a teaspoon of good quality air tool lubricant
into the hose quick coupler-male of the air quick coupler-female, then connect it to
air source and turn on the air valve and work for 3 seconds to evenly distribute
lubricant.
• Use the slotted end of the handle to turn the release valve(17) clockwise until it is
firmly closed.
• Apply the emergency brake and use wheel chocks to block all wheels to prevent
any movement of the vehicle being lifted.
• Place the jack into position and adjust the extension screw on part(7) as needed.
NOTE: Check in your vehicle owner's manual for the location of recommended lift
point.
• Connect the air quick coupler-male into the shop air supply hose quick coupler-
female, then turn on the air valve.
• Raise the load to desired height, turn off the air valve and immediately USE JACK
STANDS with adequate capacity to support the load.
• When air source is not available, insert the big end of the handle into the handle
bracket, pump it manually to raise the load to desired height. Then immediately
transfer the load to appropriate support devices such as jack stands.
WARNING! Be sure all tools and personnel are clear before lowering
load.
• When work is done, raise load enough to carefully remove the jack stands. Then
SLOWLY and CAREFULLY lower the load by turning the release valve counter-
clockwise (use the slotted end of the handle) in extremely small increments, then
lower the extension screw by turning it clockwise as needed and remove the jack.
WARNING! Dangerous dynamic shock loads are created by quick open-
ing and closing the release valve when the load is being lowered. The re-
sulting overload may cause hydraulic system failure which could cause
severe personal injury and/or property damage.
WARNING! Ensure that you read, understand and apply the safety in-
structions and warnings before use.
WARNING! Ensure that you have familiarized yourself thoroughly with
the product and the hazards associated with its improper use.
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383

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Symptom Possible Causes Corrective Action
Jack will not lift load Release valve not tightly closed
Overload condition
Air supply inadequate
Air trapped in system
Close release valve firmly
Remedy overload condition
Ensure adequate air supply
Purge away air from system
Jack will lift, but will not maintain
pressure
Release valve not tightly closed
Overload condition
Hydraulic unit malfunction
Close release valve firmly
Remedy overload condition
Contact your dealer
Will not lower after unloading Reservoir overfilled
Linkages binding
Drain oil to proper level
Clean and lubricate moving parts
Poor lift performance Hydraulic oil level low
Air trapped in system
Add oil to proper level
Purge away air from system
Will not lift to max height Hydraulic oil level low Add oil to proper level
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
• Clean the outside of the jack with dry, clean and soft cloth and periodically lubricate the joints,
extension screw and all moving parts with a light oil as needed.
• When not in use, store the jack in a dry location with ram and extension screw fully lowered.
• Purge the hydraulic system to eliminate any air in the system if jack efficiency drops or jack
doesn’t work: A. If manual operation performs poorly, use the slotted end of the handle to turn
the release valve 1-1/2 turns counterclockwise and remove the oil filler plug by gently pulling, in-
sert the handle into the handle bracket and pump it 10 to 15 times, then replace the filler plug. B.
If air operation performs poorly, connect the air inlet fitting to air source, use the slotted end of
the handle to turn the release valve 1-1/2 turns counterclockwise and remove the oil filler plug by
gently pulling, turn on the air valve to let the pump work for one minute, then replace the filler
plug.
• Check the hydraulic oil: place the jack in an upright position, completely lower the ram and re-
move the filler plug, if it is not adequate, fill with high quality hydraulic jack oil to the lower rim of
the fill hole, purge away air from the hydraulic system, top off with more hydraulic oil, then re-
place the filler plug.
• For best performance and longest life, replace the complete jack oil at least once per year: With
the ram fully lowered, remove the oil filler plug, lay the jack on its side and drain the oil into a
suitable container, then fill with high quality hydraulic jack oil, reinstall the filler plug.
• NOTE: Dispose of hydraulic oil in accordance with local regulations.
• It is recommended that an annual inspection be done by qualified technicians.
TROUBLESHOOTING
MAINTENANCE

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PARTS BREAKDOWN
FOR MODEL 10380:
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
NO. DESCRIPTION Q'TY NO. DESCRIPTION Q'TY
PART NO. PART NO.
1SPRING PLATE 124 PUMP CORE SEAT 1
10380-110380-24
2RETAINING RING 125 O-RING 1
10380-210380-25
3DUST RING 126 PTFE 1
10380-310380-26
4O-RING 127 PUMP CORE 1
10380-410380-27
5LIMITING RING 128 DUST RING 1
10380-510380-28
6O-RING 129 R-PIN 1
10380-610380-29
7PISTON ROD ASSY 130 CONNECTING ROD 1
10380-710380-30
8SPRING 231 PIN 3
10380-810380-31
9ADJUSTABLE BOLT 232 HANDLE SOCKET 1
10380-910380-32
10 WASHER 133 COTTER PIN 2
10380-10 10380-33
11 O-RING 134 HANDLE 1 1
10380-11 10380-34
12 SHIELD 135 HANDLE 2 1
10380-12 10380-35
13 STEEL BALL 636 STEEL BALL 1
10380-13 10380-36
14 PUMP WELDING ASSY 137 STEEL BALL SEAT 1
10380-14 10380-37
15 FILLER PLUG 138 SPRING 1
10380-15 10380-38
16 O-RING 139 SCREW 1
10380-16 10380-39
17 SCREW 140 O-RING 1
10380-17 10380-40
18 STEEL BALL 141 SCREW 1
10380-18 10380-41
19 SCREW 142 AIR PUMP 1
10380-19 10380-42
20 SPRING 243 ROTARY JOINT 1
10380-20 10380-43
21 COPPER WASHER 244 AIR INLET HOSE 1
10380-21 10380-44
22 SCREW 245 AIR VALVE 1
10380-22 10380-45
23 COPPER WASHER 246 HOSE CONNECTOR 1
10380-23 10380-46

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PARTS BREAKDOWN
NO. DESCRIPTION Q'TY NO. DESCRIPTION Q'TYPART NO. PART NO.
1SPRING PLATE 125 SCREW 1
10381-110381-25
2RETAINING RING 126 SCREW 1
10381-210381-26
3DUST RING 127 STEEL BALL 1
10381-310381-27
4O-RING 128 SPRING 2
10381-410381-28
5LIMITING RING 129 COPPER WASHER 2
10381-510381-29
6O-RING 130 SCREW 2
10381-610381-30
7PISTON ROD ASSY 131 COPPER WASHER 2
10381-710381-31
8SHAFT RING 132 PUMP CORE SEAT 1
10381-810381-32
9WASHER 133 O-RING 1
10381-910381-33
10 O-RING 134 PTFE 1
10381-10 10381-34
11 RETAINING RING 135 PUMP CORE 1
10381-11 10381-35
12 SPRING 436 DUST RING 1
10381-12 10381-36
13 SHIELD 237 R-PIN 1
10381-13 10381-37
14 STEEL BALL 738 CONNECTING ROD 1
10381-14 10381-38
15 ADJUSTABLE BOLT 439 PIN 3
10381-15 10381-39
16 FILLER PLUG 140 HANDLE SOCKET 1
10381-16 10381-40
17 PUMP WELDING ASSY 141 COTTER PIN 2
10381-17 10381-41
18 STEEL BALL 242 HANDLE 1 1
10381-18 10381-42
19 STEEL BALL SEAT 243 HANDLE 2 1
10381-19 10381-43
20 SPRING 244 AIR PUMP 1
10381-20 10381-44
21 SCREW 245 ROTARY JOINT 1
10381-21 10381-45
22 O-RING 246 AIR INLET HOSE 1
10381-22 10381-46
23 SCREW 247 AIR VALVE 1
10381-23 10381-47
24 O-RING 148 HOSE CONNECTOR 110381-24 10381-48
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
FOR MODEL 10381:

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PARTS BREAKDOWN
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
FOR MODEL 10382:
NO. DESCRIPTION Q'TY NO. DESCRIPTION Q'TYPART NO. PART NO.
1SPRING PLATE 125 O-RING 1
10382-110382-25
2RETAINING RING 126 PTFE 1
10382-210382-26
3DUST RING 127 PUMP CORE 1
10382-310382-27
4O-RING 128 DUST RING 1
10382-410382-28
5LIMITING RING 129 R-PIN 1
10382-510382-29
6O-RING 130 CONNECTING ROD 1
10382-610382-30
7PISTON ROD ASSY 131 PIN 3
10382-710382-31
8SPRING 232 HANDLE SOCKET 1
10382-810382-32
9ADJUSTABLE BOLT 233 COTTER PIN 2
10382-910382-33
10 WASHER 134 HANDLE 1 1
10382-10 10382-34
11 O-RING 135 HANDLE 2 1
10382-11 10382-35
12 SHIELD 136 STEEL BALL 1
10382-12 10382-36
13 STEEL BALL 637 STEEL BALL SEAT 1
10382-13 10382-37
14 PUMP WELDING ASSY 138 SPRING 1
10382-14 10382-38
15 FILLER PLUG 139 SCREW 1
10382-15 10382-39
16 O-RING 140 O-RING 1
10382-16 10382-40
17 SCREW 141 SCREW 1
10382-17 10382-41
18 STEEL BALL 142 AIR PUMP 1
10382-18 10382-42
19 SCREW 143 ROTARY JOINT 1
10382-19 10382-43
20 SPRING 244 AIR INLET HOSE 1
10382-20 10382-44
21 COPPER WASHER 345 AIR VALVE 1
10382-21 10382-45
22 SCREW 346 HOSE CONNECTOR 1
10382-22 10382-46
23 COPPER WASHER 247 SPRING 1
10382-23 10382-47
24 PUMP CORE SEAT 148 NYLON RING 1
10382-24 10382-48

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PARTS BREAKDOWN
FOR MODEL 10383:
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
NO. DESCRIPTION Q'TY NO. DESCRIPTION Q'TY
PART NO. PART NO.
1SPRING PLATE 125 SCREW 1
10383-110383-25
2RETAINING RING 126 SCREW 1
10383-210383-26
3DUST RING 127 STEEL BALL 1
10383-310383-27
4O-RING 128 SPRING 2
10383-410383-28
5LIMITING RING 129 COPPER WASHER 2
10383-510383-29
6O-RING 130 SCREW 2
10383-610383-30
7PISTON ROD ASSY 131 COPPER WASHER 2
10383-710383-31
8SHAFT RING 132 PUMP CORE SEAT 1
10383-810383-32
9WASHER 133 O-RING 1
10383-910383-33
10 O-RING 134 PTFE 1
10383-10 10383-34
11 RETAINING RING 135 PUMP CORE 1
10383-11 10383-35
12 SPRING 436 DUST RING 1
10383-12 10383-36
13 SHIELD 237 R-PIN 1
10383-13 10383-37
14 STEEL BALL 738 CONNECTING ROD 1
10383-14 10383-38
15 ADJUSTABLE BOLT 439 PIN 3
10383-15 10383-39
16 FILLER PLUG 140 HANDLE SOCKET 1
10383-16 10383-40
17 PUMP WELDING ASSY 141 COTTER PIN 2
10383-17 10383-41
18 STEEL BALL 242 HANDLE 1 1
10383-18 10383-42
19 STEEL BALL SEAT 243 HANDLE 2 1
10383-19 10383-43
20 SPRING 244 AIR PUMP 1
10383-20 10383-44
21 SCREW 245 ROTARY JOINT 1
10383-21 10383-45
22 O-RING 246 AIR INLET HOSE 1
10383-22 10383-46
23 SCREW 247 AIR VALVE 1
10383-23 10383-47
24 O-RING 148 HOSE CONNECTOR 1
10383-24 10383-48

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PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
• ESCO will pick up product for repair/warranty at your loca-
tion.
• ESCO will guarantee Repair/Service for 30 days.
• ESCO has rental tools available
• ESCO repairs IMT, FEC, Stellar, Blackhawk, OTC, Power
Team, Ame Int., & Enerpac hydraulic pumps, bead breaker,
and cylinders.
• Authorized ESCO Repair & Warranty Centers Located
through the US & Canada. For more information contact
your ESCO sales representative.
• Technical Support Over the Phone Available by Calling 1-800-352-9852
GUARANTEED 1-Day Turnaround Service.
Received by ESCO - Repaired in 24 Hours - Returned to you!
Prompt, reliable service after the sale is very important to ESCO. ESCO maintains an in-house repair facility in
Brooksville, Florida. To insure that our customers have as little down-time as possible, we offer a 1 day turna-
round service. Our factory repair service is equipped with all the tools and machinery needed to repair your
equipment quickly and affordably. Our trained technicians are the best in the industry. Not only do we service
our own products, but we also service our competitors’ products.
In addition to ESCO’s 30 years of providing quality repair service, ESCO has reached out and partnered with
more than 50+ hydraulic repair facilities across the US & Canada, to deliver quality repair and timely return of
products. Visit www.esco.net or call 1.800.352.9852 to hear more about the newly added “Authorized ESCO
Warranty & Repair Facilities” across the US.
If you have a bead breaker, ram, or hydraulic pump that needs repair, ESCO fixes your product with factory
parts and guarantees the repair. In addition to servicing ESCO brand products, we also re-pair CP, IMT, Elrick,
Branick, Goodyear, FEC, AME Int., and Haltec lines of hydraulic bead breakers, rams, pumps, jacks, and many
other hydraulic tire service equipment.
PARTS AND REPAIR SERVICE

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PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
WARRANTY
Products sold by Equipment Supply Company (ESCO) are warranted to be free from de-
fects in material and workmanship under proper use, application, and maintenance in ac-
cordance with ESCO's written recommendations, instructions, and specifications for a pe-
riod of 1 year (365 days) from the date of shipment to the end user, unless otherwise noted.
ESCO's obligation under this warranty is limited to, and the sole remedy for any such de-
fect shall be the repair or replacement (at ESCO's discretion) of unaltered parts returned to
ESCO, freight prepaid, and proven to have such defect, provided such defect occurs within
the 90-day warranty period (or otherwise noted) and is reported within 14 days of occur-
rence.
This is the only authorized ESCO warranty and is in lieu of all other express or implied war-
ranties or representations, including any implied warranties of merchantability or fitness.
Warranty claims must be submitted and be processed in accordance with ESCO's estab-
lished warranty claim procedure. In no event will ESCO be liable for business interruptions,
PURCHASE DATE:___________________________________________
MODEL NO.:________________________________________________
SERIAL NO. (If Applicable):____________________________________
NOTES:
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
Return to ESCO, 15270 Flight Plath Blvd. Brooksville, FL 34604
Or Visit www.esco.net/warranty

1.800.352.9852 • [email protected] • www.esco.net 12
REV. 5.20
COPYRIGHT © 2020 EQUIPMENT SUPPLY CO., ALL RIGHTS RESERVED
Thank you for choosing ESCO tire service tools and equipment. We suggest you read this instruction manual
thoroughly before using the product. Save this instruction manual for future use.
CONTACT INFO:
www.esco.net - [email protected]
15270 Flight Path Drive
Brooksville, FL 34604
PH. 352.754.1117
Toll Free. 1.800.352.9852 (US, Canada Only) Fax: [phone]
Stay Connected with ESCO….
WARNING: Cancer and Reproductive Harm- www.P65Warnings.ca.gov
PRO SERIES BOTTLE JACK #10380 #10381 #10382 #10383
EQUIPMENT SUPPLY COMPANY