eta eHACK User manual

2017-05-29
EN
0000000382
V.001
3.39.0
93323-001 Precipitator
eHACK
Operating Instructions

ETA Heiztechnik
Gewerbepark 1
A-4716 Hofkirchen an der Trattnach
Tel: [phone] / 22 88 -0
Fax: [phone] / 22 88 -22
[email protected]
www.eta.co.at

General information
3
1 General information
Copyright
All contents of this document are property of ETA
Heiztechnik GmbH and are protected by copyright.
Any reproduction, transfer to third parties or use for
other purposes is prohibited without written permission
from the owner.
Software Description
The software version described in this documentation
corresponds to the version valid at the time of publica-
tion. The software version installed on your product
may differ from that described in this documentation.
A software update to a more recent version can
always be performed. With the appropriate au-
thorisation, the required files can be found at
"www.eta.co.at".
Subject to technical changes
We reserve the right to make technical modifications
without notice. Printing and typesetting errors or
changes of any kind made in the interim are not cause
for claims. Individual configurations depicted or
described here are only available optionally. In the
event of contradictions between individual documents
regarding delivery scope, the information in our current
price list applies.
Explanation of symbols
Instructions and information
Layout of safety instructions
SIGNAL WORD!
Type and source of danger
Possible effects
• Measures for avoiding the danger
Types of safety instruction
CAUTION!
On non-compliance withthis safety instruction, there is
a risk of material damage.
WARNING!
On non-compliance withthis safety instruction, there is
a risk of physical injury.
DANGER!
On non-compliance with this safety instruction, there is
a risk of major physical injury.

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Installation
2 Installation
Assembly and installation only by qualified
specialist personnel
The assembly and installation may be performed
by specialist personnel with the corresponding
qualifications only.
Technical illustrations
The following description illustrates the retrofitting of a
precipitator on a size 1 eHACK boiler (20-45 kW) with
the fuel discharge on the left side.
The illustrations are equally representative for eHACK
boilers of size 2 and if the fuel discharge is located on
the right side.
DANGER!
Electric shock
There are live parts on the circuit boards. If
touched, they can cause injury and
property damage.
Before beginning any work, isolate the system
completely from all power sources, ensure that it
cannot be switched back on, and verify that it is
safely isolated from supply.
Align boiler horizontally
Place a spirit level onto the boiler's panel to check the
horizontal alignment; use shims as needed.
Fig. 2-1: Check alignment
The horizontal alignment of the boiler is important
because the electrode in the precipitator must be
an equal distance away from the inner walls on all
sides.
Installing the sensor for the sliding rake position
Remove the panel from the rear of the boiler.
Fig. 2-2: Panel
Mount the additional sensor from the delivery scope in
the hole. The clearance from the plate should be about
2-3 mm.
Fig. 2-3: Sensor
If the current position of the plate makes it difficult
to adjust the distance, measure the distance from
the shaft to the end of the plate and add an additional
2-3 mm. Then mount the sensor at the correct distance
from the shaft.

Installation
5
Reattach the panel.
Fig. 2-4: Panel
Remove the panel on the top
Remove the panel on the top of the boiler.
Fig. 2-5: Panel
Remove maintenance cover
Remove the maintenance cover.
Fig. 2-6: Maintenance cover
Dismantle all side panels
Remove the side panels from each side of the boiler on
which the stoker is mounted.
Fig. 2-7: Side panels
Removing the de-ashing maintenance cover
Remove the maintenance cover for the de-ashing from
the bottom of the boiler.
Fig. 2-8: Maintenance cover

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Installation
Inserting the sliding rake
When the sliding rake is inserted into the boiler, the
alignment of the cam on the bottom must be observed.
This must always be closest to the side of the boiler on
which the conveying system is mounted.
Fig. 2-9: Note the alignment of the cam
Theslidingrake is already assembled.If the room
height is not sufficient to insert the entire sliding
rake, the rake can be dismantled in the middle. After
insertion, the sliding rake has to be screwed together
again.
Fig. 2-10: Sliding rake dismantled
Mounting the lever
Mount the lever for operating the cam on the sliding
rake. Install the lever so that it can actuate the cam.
Fig. 2-11: Cam
Fig. 2-12: Lever
Connect the sliding rake with the de-ashing
Attach the connecting rods of the sliding raketo thede-
ashing levers. For this purpose, use the two special
screws (see illustration).
Fig. 2-13: Securing the connecting rod

Installation
7
Installing the isolator
Remove the blind cover from the top of the ash box.
Fig. 2-14: Blind cover
Insert the isolator from the inside and fasten with the
screws.
Fig. 2-15: Isolator
Mounting the high voltage unit
Mount the support with the high voltage unit on the
boiler.
Fig. 2-16: High voltage unit
When threading in, ensure that the insulator is not
damaged. Fasten the support to the boiler using the
long nuts and screws. Only hand tighten the nuts and
screws.
Fig. 2-17: Long nut

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Installation
Mounting the discharge electrode
Carefully insert the discharge electrode into the flue
duct so that it is not bent.
Fig. 2-18: Discharge electrode
Secure the discharge electrode with a washer and
screw.
Fig. 2-19: Washer and screw
The electrode must be in the centre of the precipitator,
so that the flue gas can be optimally cleaned.
Therefore, check the clearance of the electrodes to the
inner walls.
Fig. 2-20: Electrode
With the long nuts on the support of the high-voltage
unit, the alignment of the electrode can be adapted as
required. Once the alignment is correct, tighten the
screws.
Fig. 2-21: Adjusting the orientation with the long nuts

Installation
9
Installing the safety switch for the maintenance
cover on top
Install the maintenance cover on top of the flue duct.
Tighten the screws alternately and evenly.
Fig. 2-22: Maintenance cover
Install the safety switch withthe screws only hand-tight
initially.
Fig. 2-23: Safety switch
To adjust the switch correctly, slide it upwards until it
touches the pin.
Fig. 2-24: Pin
Then slide the switch a further 2 - 3 mm towards the
pin, so that the switch is actuated and a "click" is
clearly audible.
Fig. 2-25: Switch set correctly
Now carefully tighten the fixing screws of the
safety switch. Do not fasten them too tightly,
because otherwise the switch is strained and does not
trigger correctly.
Installing the safety switch for the maintenance
cover of the de-ashing
Install the maintenance cover for the de-ashing on the
bottom. Tighten the screws alternately and evenly.
Fig. 2-26: Maintenance cover

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Installation
Thread the safety switch into the holder.
Fig. 2-27: Safety switch
To adjust the switch correctly, slide it towards the
maintenance cover until it touches the maintenance
cover.
Fig. 2-28: Switch touches maintenance cover
Then slide the switch a further 2-3 mm towards the
maintenance cover so that the switch is actuated and
a "click" is clearly audible. Now tighten the adjusting
nuts on the switch.
Fig. 2-29: Switch set correctly
Installing the cover
Mount the cover over the high voltage unit.
Fig. 2-30: Cover
Then attach the sticker with the safety notices to the
cover and the rear panel.
Fig. 2-31: Sticker
Connect boiler to potential equalisation
The boiler must be connected to the potential equaliza-
tion of the boiler room or the building. Country-specific
regulations must be observed.

Installation
11
The runners of the boiler features holes to
connect the potential equalisation (minimum
cross-section 6 mm²).
Fig. 2-32: Connect potential equalisation

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Electrical connections
3 Electrical connections
Electrical connection must only be made by
qualified specialist personnel
The electrical installation must only be performed
by specialist personnel with the corresponding
qualifications.
DANGER!
Electric shock
There are live parts on the circuit boards. If
touched, they can cause injury and
property damage.
Before beginning any work, isolate the system
completely from all power sources, ensure that it
cannot be switched back on, and verify that it is
safely isolated from supply.
DANGER!
Do not carry out work on high voltage units
The housing of the high voltage unit may
not be opened or damaged as there are
parts inside it that are under high voltage.
Non-compliance with the above may
result in serious or fatal injuries.
DANGER!
Earthing of the boiler is required
Separate earthing is required for the boiler.
To do so, a connection must be established
between the boiler and the structural
potential equalisation in the boiler room
(minimum cross-section 6 mm²).

Electrical connections
13
Connecting the high voltage unit
Mount the circuit board [EM-C] next to the other boards on the electronics carrier. Then clamp the high-voltage unit
to the circuit board [EM-C], see the following diagram. Connect the earthing cable (PE) for the high voltage unit to
the fastening screw of the electronics carrier using the enclosed toothed disc. For the CAN bus connection between
the circuit boards [HA-C] and [EM-C], remove the yellow jumper on the circuit board [HA-C] and position on the [EM-
C] circuit board.
Fig. 3-1: Connecting the high voltage unit

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Electrical connections
Clamp the safety switch and the sensor
Clamp the two safety switches and the sensor for position monitoring pursuant to the diagram below. Secure the
wire that is connected to the [EM-C] circuit board on [S103] with a cable strip, so that it does not chafe.
Fig. 3-2: Clamp the safety switch and the sensor

Concluding activities
15
4 Concluding activities
Mount all side panels
Mount the boiler side panels.
Fig. 4-1: Side panels
Mount panel on the top
Remount the panel on the top of the boiler again.
Fig. 4-2: Panel
Maintenance of precipitator
The precipitator must be cleaned and checked at
regular intervals. The necessary maintenance steps
are already described in the service manual of the
boiler, and they are also displayed on the screen of the
ETAtouch control system. For further information on
maintenance, refer to the boiler's service manual.

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Configuration
5 Configuration
Content of this configuration
Only the steps required for the configuration of this
product are described below. The configuration of the
complete heating system is described in the "Configu-
ration" manual supplied with the boiler.
Starting the configuration assistant
In the system settings, increase the authorization
to [Service], and open the system configuration menu
with the [Systems configuration] button.
Fig. 5-1: System configuration menu
Start the configuration assistant with the [Starting
the assistant] button.
Adjusting options in the function block [Boiler]
Select the required function block from the [Selected
function blocks] column:
Open the option and enable the following:
Press the [Accept] button to save.
Adding a function block [Precipitator]
Select the required function block from the [Possible
function blocks] column:
Add the function block and specify the boiler type in the
settings.Alsoentertheserialnumber of the boiler. This
is indicated on the type plate and is also visible in the
function block of the boiler.
Press the [Options] button to save the settings. There
are no other options to select. Press the [Accept]
button to save.
Establishing a [Flue gas] connection
Establish a new connection by pressing the button
[New connection] and select the connection type [Flue
gas] The producers and consumers must be specified
for these; see the following table.
Further configuration and installation
Continue with configuration and installation ofthe
heating system as described in the "Configura-
tion" manual supplied with the boiler.
Selected function blocks
HA-C 0
Boiler
Electrostatic precipitator
Possible function blocks
EM-C 8
Precipitator
Type of precipitator eHack 20-45 kW or
eHack 50-80 kW
Serial no. before .
Serial no. after .
Connections
Flue gas
Producers
HA-C 0: Boiler: Flue gas
Consumers
EM-C 8: Precip.: Flue gas

ETAtouch controller Function block [precipitator]
17
6 ETAtouch controller
6.1 Function block [precipitator]
Overview of the precipitator
1 Operating condition and information.
A description of the operating conditions can be
found in the integrated Help menu by pressing the
button.
2 Actual voltage value
3 Actual current value

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