Excelitas Technologies OmniCure S1500 PRO User manual

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OmniCure®S1500 PRO
S2000 PRO/ELITE
USER’S GUIDE
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
Printed in Canada
Draft Rev 5

User Guide
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S1500 and S2000 PRO/ELITE User’s Guide
© Excelitas Canada Inc.
All rights reserved
No part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system or translated into any language in any form by any means without the
prior written consent of Excelitas Canada Inc. Every effort has been made to insure
information in this manual is accurate; however, information in this manual is subject to
change without notice and does not represent a commitment on the part of the authors.
Trademarks
OmniCure®and Intelli-Lamp®are trademarks of Excelitas Canada Inc. All other product names
are trademarks of their respective owners.

User Guide
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1 Table of Contents
Excelitas Canada Inc......................................................................................................I
1Table of Contents....................................................................................................2
2Table of Figures.......................................................................................................4
3Introduction .............................................................................................................5
4Getting Started ........................................................................................................6
4.1 Box Contents:..................................................................................................6
4.2 Front Panel......................................................................................................7
4.3 Rear Panel.......................................................................................................8
5Safety Precautions..................................................................................................9
5.1 Glossary of Symbols........................................................................................9
5.2 Optical Safety Data..........................................................................................9
5.3 Safety Precautions.........................................................................................10
6Installing the Lamp Module ..................................................................................13
7Inserting and Removing the Light Guide.............................................................17
8Powering Up and Powering Down........................................................................18
9Output Intensity Modes/Calibration Process.......................................................19
10 Adjusting the Light Output ...................................................................................21
10.1 Adjusting the Light Output in the Relative Mode (“CAL” LED is OFF).............21
10.2 Adjusting the Light Output in the Absolute Mode............................................22
11 Locking and Unlocking the UP/DOWN Adjustment Button................................24
12 Timed Exposures...................................................................................................25
12.1 Adjusting the Exposure Time.........................................................................25
12.2 Running a Timed Exposure............................................................................25
13 Interfacing with the S2000 PRO/ELITE.................................................................26
13.1 Connection Options .......................................................................................26
13.2 Input/ Output Signals and Descriptions..........................................................26
13.3 Radiometer RS-232 Phono Connector: Signal Descriptions...........................31
13.4 Audio Style Foot Pedal Connector: Signal Descriptions.................................31
14 Viewing the Accumulated Lamp Hours................................................................31
15 Messages / Indicators ...........................................................................................32
16 LED Light Ring ......................................................................................................33
17 Clearing Audible Alarm.........................................................................................34
18 Remote Automated Control Requirements..........................................................34
18.2 Com Port Configuration: ................................................................................34
18.3 Message Format and Protocol:......................................................................34
18.4 Command Descriptions:.................................................................................35
18.5 Command Timing Specification:.....................................................................41
18.6 Graphic User Interface Control: .....................................................................41
18.7 Sample Code:................................................................................................41
19 S2000 PRO/ELITE WEB Graphical User Interface...............................................44
20 StepCure................................................................................................................44
21 Routine Care and Maintenance ............................................................................45

User Guide
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21.1 Replacing the Lamp Module ..........................................................................46
21.2 Replacing the External Fuses........................................................................46
21.3 Replacing the Air Filter...................................................................................46
21.4 Replacing The Bandpass Filter......................................................................47
21.5 Light Guide Cleaning .....................................................................................47
22 Troubleshooting....................................................................................................49
23 Technical Specifications.......................................................................................53
23.1 Lamp Module.................................................................................................54
23.2 Light Guide....................................................................................................55
23.3 I/O Ports (including RS-232)..........................................................................56
23.4 USB Interface ................................................................................................56
23.5 Environmental Conditions..............................................................................56
23.6 Noise and the OmniCure S2000 PRO/ELITE.................................................57
24 Regulatory Compliance.........................................................................................59
24.1 Product Safety and Electromagnetic Compatibility:........................................59
24.2 FCC Part 15 Subpart B, Class A - Unintentional Radiators............................59
24.3 FCC Part 15 Subpart C, Intentional Radiators................................................59
24.4 WEEE Directive.............................................................................................60
24.5 China RoHS...................................................................................................61
24.6 Mechanical Specifications..............................................................................61
24.7 Radio specifications.......................................................................................61
24.8 Miscellaneous................................................................................................62
25 Warranty.................................................................................................................63
25.2 Replacement Bulb Warranty..........................................................................64
25.3 Returning your S2000 PRO/ELITE to Excelitas Canada................................64
26 Contact Information ..............................................................................................65
27 Addendums............................................................................................................66

User Guide
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2 Table of Figures
Figure 1 Front Panel........................................................................................................7
Figure 2 Rear Panel........................................................................................................8
Figure 3 Lamp Housing Panel.......................................................................................13
Figure 4 Lamp Direction................................................................................................14
Figure 5 Lamp Connection............................................................................................14
Figure 6 Active Low Signal Circuit Configuration:..........................................................27
Figure 7 Active High Signal Circuit Configuration:.........................................................27
Figure 8 Rear Panel Sample Connection......................................................................28
List of Tables
Table 1 “P1” Pin-Out .....................................................................................................29
Table 2 “P3” Pin-Out .....................................................................................................30
Table 3 RS-232 Phono-Connector Pin-Out ...................................................................31
Table 4 Foot Pedal Pin-Out...........................................................................................31
Table 5 LED Status.......................................................................................................33
Table 6 Unit Status........................................................................................................43
Table 7 Lamp Part Number...........................................................................................46
Table 8 Replacement Filter Part Numbers.....................................................................47
Table 9 Message References........................................................................................49
Table 10 Front Panel LED Descriptions.........................................................................50
Table 11 Front Panel Button Descriptions.....................................................................51

User Guide
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3 Introduction
The OmniCure® S2000 PRO/ELITE represents a new standard in UV Curing. It
gives you the power, control and reliability never before available in such a cost
effective UV curing system. The S2000 PRO/ELITE joins the Excelitas Canada
family of light systems offering the same high level of innovation, quality and
reliability that our customers have come to expect. Since 1982, Excelitas Canada
has combined next generation optical engineering, state-of-the-art electronics and
fibre-optics to produce sophisticated technologies that employ light. Today Excelitas
Canada is a leading developer of light based systems for sectors ranging from
manufacturing to bio-medicine and we are unmatched in our commitment to quality
and service.
The heart of the OmniCure® S2000 PRO/ELITE is a proprietary 200-watt mercury
short arc lamp with a 2000-hour guaranteed lifetime. This extended lifetime is made
possible by the proprietary technology incorporated into the design of the system.
The lamp is mounted in an elliptical reflector with a proprietary coating to provide
excellent spectral and power output.
Control for the OmniCure® S2000 PRO is provided with a rotary Iris mechanism.
The S2000 Elite contains the iris as well as a mechanical precision shutter. The iris
is adjustable in 1% increments to provide very precise amounts of light to your
application. In order to set your OmniCure S2000 PRO/ELITE system at specific
irradiance levels (W/cm2), we suggest adding the OmniCure model R2000
handheld Radiometer to your OmniCure S2000 PRO/ELITE system. Other standard
features incorporated in the S2000 PRO/ELITE include:
Closed-Loop Feedback, 4.3” LCD touch screen display, new intuitive Graphics User
Interface, a pre-aligned Intelli-Lamp® 2 system, band pass filter, exposure timer, an
accumulative lamp hour meter, “lock out” protection, NFC communication
functionality, field interchangeable optical filters, advanced Step Cure programmer
with ladder logic interface and PLC controller,
We suggest that you read this manual to discover all features of the OmniCure®
S2000 PRO/ELITE, and how to use them.

User Guide
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4 Getting Started
4.1 Box Contents:
1. The S2000 PRO/ELITE UV/Visible Spot Curing Unit
2. The 200W lamp module
3. Optical filter (Selected wavelength)
4. UV Safety Glasses
5. Foot Pedal Switch
6. Lamp Housing Access Tool (fastened beneath the system housing)
7. Grounded POWER Cord
8. USB Type-B Cable
9. Quick-Start Guide and User Manual
If your packaged unit is missing any of the above components, call Excelitas Canada
Inc. at (905-821-2600) or
1-800-668-8752.
Any additional optional items purchased to customize the unit will also be present.

User Guide
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4.2 Front Panel
Figure 1 Front Panel
SYSTEM,LIGHT
GUIDE AND CLF
STATUS
INDICATOR
LIGHT GUIDE
PORT
NFC
CONTACT
AREA
RADIOMETER
CALIBRATION
PORT
5BUTTON
NAVIGATION
PANEL
START/STOP
EXPOSURE
TRIGGER
SD CARD SLOT
4.3” LCD TOUCH
SCREEN DISPLAY

User Guide
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4.3 Rear Panel
Figure 2 Rear Panel
PLC
CONNECTOR
ANALOG JACK
(FOOT PEDAL)
AC RECEPTACLE
AND DUAL FUSE
HOLDER
EXHAUST FAN
DUCT
ATTACHMENT
EXHAUST
FAN
USB TYPE-B
RJ45
ETHERNET
EXHAUST FAN
DUCT
ATTACHMENT
PRODUCT
LABEL
EXHAUST
FAN PORT
Product
Label

User Guide
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5 Safety Precautions
5.1 Glossary of Symbols
Caution risk of danger –consult accompanying documents.
Risk Group
WARNING: UV emitted from this product. Avoid eye and skin exposure to
unshielded product.
WARNING: Possibly hazardous optical radiation emitted from this product. Do not
stare into operating lamp.
Caution eye damage may result from directly viewing ultraviolet light –
protective eye shielding and clothing must be used at all times.
Input/Output Signals
Input Signal
5.2 Optical Safety Data
IEC 62471: Photobiological Safety of Lamps and Lamp Systems
Resulting Classification and Labelling

User Guide
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5.3 Safety Precautions
The S2000 PRO/ELITE is equipped with two safety sensors to protect the user
from accidental UV exposure. In addition, please observe the following
precautions during use. This Series of cautions, warnings and dangers relate to
the operation and maintenance of the S2000 PRO/ELITE. They are also
presented throughout this User’s Guide where necessary.
Warning
Eye damage may result from directly viewing the light produced by the lamp used
in this product. Always use the UV protective eyewear supplied with the unit and
always turn the lamp off before removing lamp housing cover.
Warning: UV protective eyewear must meet the following recommended optical
specifications:
Spectral range; 320-500 nm
WARNING: Do not stare directly at the light emitted from the lamp. This may be
harmful, resulting in eye injury. Always use UV protective eyewear as indicated
below. Additionally, protect any exposed skin with appropriate clothing or shielding
as required.
Caution
Never look into the light emitting end of the light guide. The light could severely
damage the cornea and retina of the eye if the light is observed directly. Eye
shielding must be used at all times as well as clothing to protect exposed skin.
Warning
Always make sure the light guide is properly inserted into the S2000 PRO/ELITE
prior to turning on POWER to the unit. This will minimize the risk of exposure to the
UV light.
Warning
To reduce the risk of fire or shock, always replace the fuses with the same type
and rating. Always detach the POWER supply cord prior to attempting to replace
fuses!
Warning
Disconnecting of the main supply source is only possible by unplugging the
POWER cord.

User Guide
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Danger
This unit contains HIGH VOLTAGE components. It is recommended that ONLY
QUALIFIED TECHNICAL PERSONNEL perform any testing or repairs.
Monitoring the unit during manual operation
The Level of UV energy supplied by the S2000 PRO/ELITE is sufficient to ignite
flammable substances. During manual operation, the unit must be attended at all
times by a qualified operator. The unit must not be left unattended while turned on.
If an operator leaves the work area of the unit, the POWER switch must be turned
off.
Monitoring the unit during automated operation
The Level of UV energy supplied by the S2000 PRO/ELITE is sufficient to ignite
flammable substances. Therefore, when the unit is operated unattended in an
automated environment, an alarm function must be provided by the user to indicate
a malfunction in the associated equipment used.
Warning
Hg –LAMP CONTAINS MERCURY, Manage in Accord with Disposal Laws, see:
www.lamprecycle.org or 1-800-668-8752
Danger: Exposure to Mercury represents a health hazard to humans.
When unpacking or installing the lamp, always wear protective clothing and a face
mask. Operate lamp only in the S2000 PRO/ELITE lamp housing. This prevents
direct viewing of the arc and in the case of lamp bursting, contains the lamp
particles. In the rare instance in which a lamp bursting occurs, and the mercury
content is released, the following safety precautions are recommended: all
personnel should be immediately evacuated from the area to prevent inhalation of
the mercury vapour. The area should be well ventilated for a minimum of 30
minutes. Prior to clean up ensure an approved mercury respirator mask and non-
porous gloves such as latex or rubber are used. After the lamp housing elements
have cooled, the mercury residue should be collected with the use of a special
absorbing agent available from laboratory equipment suppliers.
Listed below are examples of internet web sites for obtaining Mercury Spill Kits;
https://www.amazon.com/mercury-spill-kit/s?k=mercury+spill+kit
https://www.uline.ca/BL_272/Mercury-Spill-Kit
http://www.coleparmer.ca/catalog/product_index.asp?cls=43577
http://www.alibaba.com/products/spill_kit/4.html
Warning
Should this S2000 PRO/ELITE unit be used in a manner not specified by Excelitas
Canada, the protection provided by the equipment may be impaired.

User Guide
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Warning
The method in which lamps are disposed of must comply with local rules &
regulations for disposal of hazardous materials. Lamps may be returned to
Excelitas Canada, providing they are returned in its original packaging. Excelitas
Canada will dispose of them in the appropriate manner.
Caution
The lamp module’s operational life can be significantly shortened if it is handled
incorrectly. Do not touch the bulb’s glass envelope or the inside surface of the
reflector. Skin oils can cause the lamp module to fail prematurely.
Caution
Prior to opening the unit and handling the lamp module, allow the lamp module to
cool down completely (approximately 20 min).
Caution
Any electronic equipment connected to the S2000 PRO/ELITE must be IEC950
certified.
Cleaning
Clean exterior of the unit with a water dampened cloth and simple detergent only.

User Guide
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Caution!
The lamp module’s operational life can be significantly shortened if handled
incorrectly. Be sure only to handle the ceramic surfaces and the lamp rim.
Do not touch the bulb’s glass envelope or the inside surface of the reflector.
Skin oils can cause the lamp module to fail prematurely.
6 Installing the Lamp Module
The S2000 PRO/ELITE curing system can detect and adjust its parameters for all
lamp options offered with the product. Please follow these steps to install the lamp.
6.1.1 Be sure the AC POWER cord is disconnected from the unit.
6.1.2 Remove the screw from the lamp housing side panel using the tool provided
and remove the panel from the unit cover.
Figure 3 Lamp Housing Panel
6.1.3 Carefully remove the lamp module from its container, holding only the ceramic
component and lamp rim.
LAMP HOUSING
SIDE PANEL
Note: Refer to Section 3 –Safety Precautions before proceeding

User Guide
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6.1.4 As illustrated below position the lamp facing towards the front of the unit with
the POWER leads facing towards you. The lamp should be aligned so that the
leading edge of the reflector (lamp rim) fits into the mounting groove on the
lamp holder assembly.
Figure 4 Lamp Direction
6.1.5 Make sure the middle of the lamp is in position to fit into the spring clamp. Slide
the lamp until it snaps into the spring clamp. The leading edge of the reflector
(lamp rim) should fit snugly into the lamp holder recess.
CERAMIC
COMPONENT
LAMP HOLDER
LAMP RIM
POWER LEADS
SPRING CLAMP
Figure 5 Lamp Connection

User Guide
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6.1.6 Locate the 4-pin Intelli-Lamp sensor connector at the rear of the lamp module
and connect it to its mate located on the top of the lamp-housing wall.
6.1.7 Locate power connector with two leads and connect it to its mate located on
the side of the lamp-housing wall.
INTELLI-LAMP
CONNECTOR
POWER
CONNECTOR
Tip: the Intelli-lamp connector will only attach in the correct orientation. If
you are having difficulty attaching the connector, try rotating it by 180º.
Note: if the Intelli- lamp connector is not installed correctly, the lamp will not
strike and the “bulb” message will display when POWER is turned on
to the unit.
CENTER BAR AND LEAD WITHIN
THE CUTOUT.

User Guide
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6.1.8 Ensure the lamp anode cooling fin (bar) and lamp power lead, at the front of
the lamp, are centered within the lamp holder cut out. Rotate the lamp as
required.
6.1.9 Replace the lamp housing side panel and tighten the fastening screw.
Note 1: if the lamp housing panel is not secured completely the lamp will
not strike and the system will not turn on.
Note 2: if the wrong type of lamp has been installed in your unit, a
message will appear on the LCD display. Refer to section 22 for
troubleshooting information.

User Guide
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7 Inserting and Removing the Light Guide
7.1.1 Ensure that the protective end caps are removed from both the input and
output ends of the light guide prior to installation.
7.1.2 Insert the light guide into the light guide port located on the front panel of the
unit. Push the light guide in until it seats with a second positive "click".
7.1.3 During installation or removal, grasp the light guide on the strain-relief nearest
the input end of the light guide.
7.1.4 To remove the light guide, firmly grip the strain relief near the light guide
retainer and pull out firmly.
7.1.5 Refer to section 21.5 for Light Guide Cleaning Instructions.
Note: 3mm single leg liquid light guides are not compatible with the
S2000 PRO/ELITE!
Tip: When the light guide is fully inserted, the light ring will illuminate
Green, Yellow or Magenta. If the light guide is not fully inserted the
light ring will illuminate red.
Note: the shutter will not open if the light guide is not fully inserted.
Note: Never grip the light guide during installation or removal in a place
other than the strain relief portion of the light guide.
Note: The S2000 PRO/ELITE is designed for use with Excelitas Canada Light
Guides. Excelitas Canada can not guarantee the performance of the
S2000 PRO/ELITE if using light guides other than those supplied by
Excelitas Canada.

User Guide
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8 Powering Up and Powering Down
8.1.1 Ensure that the lamp and light guide have been properly installed and that the
lamp housing panel is securely fastened.
8.1.2 Plug the S2000 PRO/ELITE unit into a properly grounded AC outlet.
8.1.3 Turn on the mains POWER switch “I “, located on the rear panel and check the
fan for airflow.
8.1.4 As soon as the LED screen turns on, a splash screen will appear and transition
into a warm-up indicator screen.
8.1.5 Phase 2 (warmp-up) takes approximately 4 minutes. Once the timer has run
out, you may enter the run screen. Excelitas Canada recommends 20 minutes
to ensure a stable optical output.
Warning: If the lamp is turned off, and an attempt is made to turn it back on
before it has fully cooled, the “cool” message will appear on the
display. The lamp will automatically re-strike when the lamp has
cooled.
8.1.6 To power down the unit, set the mains power located on the back panel to “0”.
8.1.7 10 exposures must be run to save any new exposure settings (intensity &
timer) into memory for it to remember next time the system is powered-up.
Lamp Warm-UP:
The ARC lamp has 3 distinct phases of operation;
1.Ignition.
2. Warm-up. Excelitas Canada recommends 20 minutes of proper warm-up
and to ensure a stable optical output.
3. Stable Operation.
It is recommended that phase 1 and 2 are not interrupted. This can result in shortened
lamp life. The lamp must be allowed to warm-up uninterrupted.

User Guide
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9 Output Intensity Modes/Calibration Process
9.1.1 Calibration of the exposure timer is not required.
9.1.2 The S2000 PRO/ELITE system uses a quarts crystal to generate it’s system
clock signal. It provides a stable and precise clock signal to the S2000
PRO/ELITE control system and sub-systems, including the timing module of
the light intensity control shutter.
9.1.3 The accuracy of the S2000 PRO/ELITE exposure time is therefore determined
by the oscillating frequency stability of it’s quartz crystal. Quartz crystals are
well known to oscillate at a constant frequency throughout their lifetime.
9.1.4 The S2000 PRO/ELITE design allows Excelitas Canada to Guarantee the
Exposure Timer Tolerance for the lifetime of the product. The exposure does
not need calibration.
9.1.5 The S2000 PRO/ELITE system can operate in two different output intensity
modes: Absolute or Relative.
9.1.6 Absolute mode: refers to the condition when the S2000 PRO/ELITE has been
calibrated. The display will show an absolute value of irradiance in W/cm2.
9.1.7 Relative mode: refers to the condition when S2000 PRO/ELITE has not been
calibrated. The display will show the percentage of iris opening.
9.1.8 Section 10 describes adjusting the light output in both relative and absolute
modes in greater details.
9.1.9 The S2000 PRO/ELITE can be calibrated and correspondingly set to a
specified irradiance (set point) by the R2000 Radiometer. The R2000
Radiometer connects to the S2000 PRO/ELITE via the front panel RS-232
radiometer port.
9.1.10 While the CAL button on the radiometer is pressed, the display will indicate the
current set point and the SET icon will be flashing. If the CAL button on the
radiometer is pressed for less than 5 seconds the current radiometer set-point
will be sent to the S2000 PRO/ELITE.
9.1.11 Holding this button for 5 seconds will store the current optical input into the
radiometer’s set point (this feature can be enabled or disabled via PC). The
SET Icon will cease flashing and be continuously on until the button is
released.
S2000 PRO/ELITE Exposure Timer Tolerance:
+/- 250ms or +/- 1% of the exposure time setting, whichever is
greater.