Factoryfurniture TORD lounger Manual

Factory Furniture Ltd |5 Pioneer Road |Faringdon |Oxfordshire SN7 7BU |T [phone]
[e-mail] |www.factoryfurniture.co.uk
We reserve the right to change specification without notice. © 2018 Factory Furniture Ltd
Operation & Maintenance Manual
TORD lounger

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Introduction
Design
Design, shop drawings and development by Factory Furniture Ltd.
Manufacture
Factory Furniture manufactured components. Products are assembled in Factory workshops, checked and
dispatched ready for installation. Replacement products or components thereof should be ordered direct from
Factory Furniture Ltd.
Copyright
The design copyright for the product and drawing copyright remains the sole property of Factory Furniture Ltd.
General Specifications
Lounger
Metric length 2025mm | width 800mm | height 775mm
Imperial length 6’ 7½” | width 2’ 7½” | height 2’ 6½”
Approx Weight 133kg
Fixing Centres 420mm (1’ 4½”) x 400mm (1’ 3½”)
Detailed Material & Finish Specifications
Seat Slats
• Manufactured from FSC® certified tropical hardwood. 27 no. slats per lounger
• Profiled and left untreated as standard (oil or microporous woodstain treatment available
on request)
• Attached to upper frame with 4 no. fixing points per slat
Upper Frame
• Manufactured from stainless steel (satin polished finish) with all welded construction
Base Assembly
• Manufactured from stainless steel (satin polished finish) with all welded construction
• Fixed to upper frame with 4 no. M10 x 25mm csk bolts and locknuts
• Anchored to ground with 4 no. M10 x 150mm resin anchor studs and cap nuts
General Maintenance (Recommended Schedule & Guidelines)
Daily/Weekly/Monthly (or as adopted)
Visual checks of lounger slats, upper frame and base - check all items for superficial or physical damage.
Three Monthly
Clean all items as detailed below check all fixings are seated correctly; inspect timber for serious damage and
splinters.
Six Monthly
Secure all fixings; full clean as detailed below; check that lounger is firmly secured to the ground
Specific Maintenance Details
FSC Timber
Clean with a stiff brush once per year, especially in more exposed locations, in order to prevent a verdigris type
build up on the timber surface. Ideally this should be completed in early spring. During the cleaning stage, all
exposed timber surfaces should be inspected for splits and splinters. Any splinters and graffiti should be
removed and the surface sanded with 100 grit sandpaper in order to remove any uneven / sharp edges or
surfaces.
During the first few months after installation the tannin naturally occurring in the timber may leach out and
cause a brown staining on the bases. This may be removed with a light solution of household bleach and
water.
Stainless Steel (polished stainless steel only)
Clean as required, but at least every three months, using a stainless steel polish and a lint free cloth. To remove
ground in dirt, a stainless steel finishing pad may be required.
2TORD LOUNGER specification

Repairs
FSC Timber
For light damage, please see section on specific maintenance details above. For instances of heavy damage,
the timber item should be replaced. Please order against the part number reference in the reordering section
towards the end of this manual.
Stainless Steel
Light damage (surface scratches etc.) can be removed using an emery pad (240 grit) and freeing oil such as
‘WD40’. Care should be taken to follow the direction of the brushing grain. It is recommended that a trial
repair be carried out on an unimportant surface first. No corrosive cleaners or other abrasives should be used.
Any contamination, particularly carbon steel scuffs from vehicles, should be quickly removed to avoid corrosion.
Heavy Damage
In the event of serious damage to any component, replacements should be ordered from Factory Furniture Ltd.
Should further assistance be required (or if the product needs to be disassembled for any reason), please
contact Factory Furniture for detailed technical advice.
Reordering / Spares
Part # Item Description
P1044 / 01 1 no. Lounger slat set (27 slats total)
Instructions For Reordering
If possible, please specify job name or number at the time of reordering to enable identification of details such
as the original species of timber used, stainless steel finishes and polyester powder coat colours etc. In any
event where either, additional orders are required, or spares and replacements are required please contact
Factory Furniture Ltd. Using the part numbers given above as reference should help us to process your enquiry
more efficiently.
Note - All fittings required to assemble ordered parts will automatically be included in the order.
AutoCAD Drawing List
FF1044 / 01 TORD LOUNGER GENERAL ARRANGEMENT DRAWING
FF1044 / 02 TORD LOUNGER X-SECTION DRAWING
FF1044 / 03 TORD LOUNGER PART DETAIL DRAWINGS
FF1044 / 04 TORD LOUNGER FRAME FABRICATION DRAWING
FF1044 / 05 TORD LOUNGER SETTING OUT DRAWINGS
Contacts
Factory Furniture Ltd
5 Pioneer Road
Faringdon, Oxon
SN7 7BU UK
Tel [phone]
Email [e-mail]
Web www.factoryfurniture.co.uk
3TORD LOUNGER repairs

350
420 (Ctrs) 400 (Ctrs)
800
775
2025
Ground
level
300x300x700mm
C20 concrete base
(recommended)
300 120 300 650655 50 700 50
125 50
300x300x700mm
C20 concrete base
(recommended)
Ground level
M10 S/S
cap nut
M10 x 150mm
threaded rod
resin anchor
Installation Instructions
ALL INSTALLATION WORKS TO BE CARRIED OUT BY COMPETENT PERSONNEL - INSTALL AS COMPLETE UNIT
Tord Lounger
1. Install suitable foundation pads (see illustration) each with top face at ground level.
2. Attach base assembly to upper frame using the 4 no. M10 x 25mm csk bolts and locknuts - tighten to 14Nm.
3. Position lounger in correct orientation with base legs centrally on foundation pads; then mark hole positions
through base frame.
4. Remove the lounger; drill holes Ø12mm x 125mm deep or as per manufacturer’s recommendations.
5. Clear debris from holes.
6. Fill the holes to within approximately 35mm from the top with Hilti HY150 resin (or similar). Lift the lounger
(with threaded anchor rods/capnuts in place) and carefully lower the anchors into the holes, leave for two
hours before using.
7. Using a torque wrench, tighten nuts and washers anchoring base to 30Nm to fasten down the lounger.
8. Check level.
IMPORTANT NOTES:
Ensure that stainless steel is protected during site cutting of stone – contamination from disc cutters will
produce corrosion on stainless steel components.
4TORD LOUNGER installation