Factoryfurniture TREE Manual

Factory Furniture Ltd |5 Pioneer Road |Faringdon |Oxfordshire SN7 7BU |T [phone]
[e-mail] |www.factoryfurniture.co.uk
We reserve the right to change specification without notice. © 2017 Factory Furniture Ltd
Operation & Maintenance Manual
TREE bench & seat - full

&
5HVSRQVLEOH
)RUHVW0DQDJHPHQW
Introduction
Design
Design, shop drawings and development by Factory Furniture Ltd.
Manufacture
Factory Furniture manufactured components. Products are assembled in Factory workshops, checked and
dispatched ready for installation. Replacement products or components thereof should be ordered direct from
Factory Furniture Ltd.
Copyright
The design copyright for the product and drawing copyright remains the sole property of Factory Furniture Ltd.
General Specifications
Full Bench
Metric length 2800mm | width 2800mm | height 450mm*
Imperial length 9’ 2” | width 9’ 2” | height 1’ 5½”
* Not including +100mm below ground level for sub-surface fix option
Approx Weight 242kg
Fixing Centres See installation dwgs at end of manual
Full Seat (with back)
Metric length 2800mm | width 2800mm | height 785mm*
Imperial length 9’ 2” | width 9’ 2” | height 2’ 7”
* Not including +100mm below ground level for sub-surface fix option
Approx Weight 365kg (+8kg for armrest option)
Fixing Centres See installation dwgs at end of manual
Detailed Material & Finish Specifications
Bench Slats
• Manufactured from FSC®certified tropical hardwood (other FSC timber options available
upon request)
• Profiled and left untreated as standard (oil or microporous woodstain treatment available
on request)
• Bench slats supported by and fixed to frame with minimum 4 no. fixing points per slat
Backrest Slats (Seat only)
• Manufactured from FSC®certified tropical hardwood (other FSC timber options available upon request)
• Profiled and left untreated as standard (oil or microporous woodstain treatment available on request)
• Backrest slats held together and fixed to seat with 3 no. concealed zinc-coated mild steel threaded tie rods.
Slats separated on tie rods by aluminium spacers and fastened on top by aluminium end caps and underneath
by M12 locknuts
Bases / Frame / Armrests (Armrest optional - for seat only)
• Frame, bases and armrests manufactured from stainless steel with satin polished finish
• Bases fixed to frame with 2 no. M10 x 25mm button head bolts and locknuts per base (8 bases / complete
bench/seat)
• Anchored using 2 no. resin fixed M10 x 200mm threaded rods and cap nuts per base (surface fix) or 2 no.
zinc-coated steel M10 x 75mm sleeve anchors per base (sub-surface fix)
• Where armrests are included they are threaded onto the tie rods at one end and fixed at the other end to the
outer seat slat with 2 no. fixing points. There are 4 no. armrest on the complete full tree seat
• Both Full tree bench / seat come in 4 no. sections that are each joined together using 2 no. M10 x 25mm button
head bolts and locknuts through holes in the frame wall
General Maintenance (Recommended Schedule & Guidelines)
Daily/Weekly/Monthly (or as adopted)
Visual checks of bench / seat top, back and bases - check all items for superficial or physical damage.
Three Monthly
Clean all items as detailed below check all fixings are seated correctly; inspect timber for serious damage and
splinters.
Six Monthly
Secure all fixings; full clean as detailed below; check that bench / seat is firmly secured to the ground
2FULL TREE specification

Specific Maintenance Details
FSC Timber
Clean with a stiff brush once per year, especially in more exposed locations, in order to prevent a verdigris type
build up on the timber surface. Ideally this should be completed in early spring. During the cleaning stage, all
exposed timber surfaces should be inspected for splits and splinters. Any splinters and graffiti should be removed
and the surface sanded with 100 grit sandpaper in order to remove any uneven / sharp edges or surfaces.
During the first few months after installation the tannin naturally occurring in the timber may leach out and
cause a brown staining on the bases. This may be removed with a light solution of household bleach and water.
Stainless Steel (polished stainless steel only)
Clean as required, but at least every three months, using a stainless steel polish and a lint free cloth. To remove
ground in dirt, a stainless steel finishing pad may be required.
Repairs
FSC Timber
For light damage, please see section on specific maintenance details above. For instances of heavy damage,
the timber item should be replaced. Please order against the part number reference in the reordering section
towards the end of this manual.
Stainless Steel
Light damage (surface scratches etc.) can be removed using an emery pad (240 grit) and freeing oil such as
‘WD40’. Care should be taken to follow the direction of the brushing grain. It is recommended that a trial repair
be carried out on an unimportant surface first. No corrosive cleaners or other abrasives should be used. Any
contamination, particularly carbon steel scuffs from vehicles, should be quickly removed to avoid corrosion.
Heavy Damage
In the event of serious damage to any component, replacements should be ordered from Factory Furniture Ltd.
In this event (or if the product needs to be disassembled for any reason), please contact Factory Furniture for
detailed technical advice.
Reordering / Spares
Part No. Item Description
P1030 / 01 1 no. Quarter module bench slat set - includes bench slats (15 slat parts in total)*
P1030 / 02 1 no. Quarter module backrest slat set (seat only)- (10 slat parts in total)*
P1030 / 03 1 no. Backrest fixing set (includes endcap, 5 no. spacers and threaded rod)
P1030 / 04 1 no. Tree seat base (please specify surface or sub-surface fix) - suitable for bench & seat
*N.b. 4 no. quarter module slat sets are required to replace all slats on complete bench / seat
Instructions For Reordering
If possible, please specify job name or number at the time of reordering to enable identification of details such
as the original species of timber used, stainless steel finishes and polyester powder coat colours etc. In any
event where either, additional orders are required, or spares and replacements are required please contact
Factory Furniture Ltd. Using the part numbers given above as reference should help us to process your enquiry
more efficiently.
Note - All fittings required to assemble ordered parts will automatically be included in the order.
AutoCAD Drawing List
FF1030 / 01 FULL TREE BENCH OVERVIEW DRAWING
FF1030 / 02 FULL TREE SEAT (WITH BACK) OVERVIEW DRAWING
FF1030 / 03 FULL TREE BENCH / SEAT (WITH BACK) TYPICAL X-SECTION DRAWINGS
FF1030 / 04 FULL TREE BENCH / SEAT (WITH BACK) TIMBER BENCH SLAT SET PARTS DETAIL
FF1030 / 05 FULL TREE BENCH / SEAT (WITH BACK) TIMBER BACKREST SLAT SET PARTS DETAIL
FF1030 / 06 FULL TREE BENCH / SEAT (WITH BACK) STEEL FRAME PARTS DETAIL
FF1030 / 07 FULL TREE BENCH / SEAT (WITH BACK) BASE & BACKREST PARTS DETAIL
FF1030 / 08 FULL TREE BENCH / SEAT (WITH BACK) SET OUT DRAWING
FF1030 / 09 FULL TREE BENCH / SEAT (WITH BACK) OVERSIZE TEMPLATE DRAWING
FF1030 / 10 FULL TREE SEAT (WITH BACK) ARMREST OPTION
Contacts
Factory Furniture Ltd Tel [phone]
5 Pioneer Road Email [e-mail]
Faringdon, Oxon Web www.factoryfurniture.co.uk
SN7 7BU UK
3FULL TREE maintenance

Bench (Front View)
Seat (Front View)
Module Joining Detail
M10 x 25mm button
head bolt & locknut
Endplate of frame
Sub-surface Fix Detail
Ground
Level
150(Ctrs)
100
12
M10 x 75mm
sleeve anchor
into Ø12mm hole
in foundation
Rectangular
fixing plate
200
140(Ctrs)
M10 x 200mm & S/S
cap nut threaded rod
anchor (resin fixed)
into Ø14mm hole
Gnd Lvl
Foundation -
400x400x400mm
concrete pads
(recommended)
Round fixing
plate
Foundation -
400x400x400mm
concrete pads
(recommended)
14
75
Surface Fix Detail
870
870
870
870
870
870
870
870
2100 (Ctrs)
2100 (Ctrs)
400
400
Ø2275
785400
Ground Level
Foundation -
400x400x400mm concrete
pads (recommended)
785400
Ground Level
Foundation -
400x400x400mm concrete
pads (recommended)
100
Installation Instructions
ALL INSTALLATION WORKS TO BE CARRIED OUT BY COMPETENT PERSONNEL - INSTALL AS COMPLETE UNIT
Full Tree Bench / Seat (surface and sub-surface fix)
1. Install suitable foundation pads (see illustration) each with top face at
ground level or 100mm below finished ground level for sub-surface fix.
2. Unpack bases and attach to the bench/seat using 2 no. M10 x 25mm
button head bolts per base and tighten to 14Nm
3. Assemble 4 no. quarter modules and fix together using 2 no. M10 x 25mm
button head bolts per join and tighten to 14Nm (see illustration). For fixing
around a tree the seat can be assembled in two halves with final assembly
once it’s in position
4. Position assembled bench/seat (a crane or forklift will be required at this
stage) in correct orientation with bases centrally on foundation pads; mark
hole positions through base plates
5. Remove the bench/seat; drill holes Ø14mm x 200mm deep (surface fix) or
Ø12mm x 75mm deep or as manufacturer’s recommendations
(sub-surface fix).
6. Clear debris from holes.
7a. (Surface fix) Fill the holes to within approximately 35mm from the top
with Hilti HY150 resin (or similar). Lift the bench/seat (with threaded
anchor rods/capnuts in place) and carefully lower the anchors into the
holes, leave for two hours to set.
7b. Using a torque wrench, tighten nuts and washers over flange plates to
30Nm to fasten down the bench/seat.
8. (Sub-surface fix) Reposition bench/seat unit and fix each base to
foundation pads using 2 no. zinc-coated M10 x 75mm sleeve anchors
tightened to 50Nm (or as per manufacturer’s instruction). Ensure
bench/seat remains level during fixing process.
9. Check level & re-instate ground level if necessary
IMPORTANT NOTE:
Ensure that stainless steel is protected during site cutting of stone –
contamination from disc cutters will produce corrosion on stainless steel
components.
4FULL TREE installation