Falcon G1006X User manual

RZZ 293 Ref. 2
GAS CHIEFTAIN
HEAVY DUTY APPLIANCES
INSTALLATION and
SERVICING INSTRUCTIONS
These appliances must be installed and ser iced by a competent person as stipulated by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installati n f the appliance is in c nf rmity with these instructi ns and
Nati nal Regulati ns in f rce at the time f installati n. Particular attenti n MUST be paid t -
Gas Safety ( Installation & Use ) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
These appliances have been CE-marked n the basis f c mpliance with the Gas Appliance Directive f r the
C untries, Gas Types and Pressures as stated n the data plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES WHETHER
GAS OR ELECTRIC, MUST BE EARTHED
On c mpleti n f the installati n, these instructi ns sh uld be left with the Engineer-in-Charge f r reference
during servicing. Further t this, the Users Instructi ns sh uld be handed ver t the User, having had a
dem nstrati n f the perati n and cleaning f the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In rder t btain maximum perf rmance fr m this unit we w uld rec mmend that a maintenance c ntract be
arranged with GFE SERVICE. Visits may then be made at agreed intervals t carry ut adjustments and
repairs. A qu tati n will be given up n request t the GFE SERVICE c ntact numbers bel w.
Falcon Foodser ice Equipment
HEAD OFFICE AND WORKS
PO B x 37, F undry L an, Larbert.
Stirlingshire. Sc tland. FK5 4PL
AFE SERVICE CONTACT -
PHONE - 01438 363 000 FAX - 01438 369 900
Detailed recommendations are contained in
Institute of Gas Engineers published
documents :
IGE/ UP/ 1, IGE/ UP/ 2, BS6173 and BS5440

SECTION 1 - INSTALLATION
1.2 SITING
The unit must be installed n a firm level,
n n-c mbustible fl r in a well lit p siti n.
All m dels sh uld have a 150mm minimum clearance
all r und fr m any c mbustible wall and 150mm fr m
any n n-c mbustible side wall t all w rem val f the
side panels. There sh uld be a minimum vertical
clearance f 1220mm ab ve the t p edge f range
and b iling table flues.
Important
If the appliance is t be installed in suite f rmati n
with ther matching appliances the instructi ns f r all
units must be c nsulted t determine the necessary
clearance t any c mbustible rear wall r verlying
surface. S me units require greater clearances than
thers. The largest figure qu ted in the individual
instructi ns will theref re determine the clearance f r
the c mplete suite f adj ining appliances.
1.3 VENTILATION
Adequate ventilati n, whether natural r mechanical,
must be pr vided t supply sufficient fresh air f r
c mbusti n and f r rem val f c mbusti n pr ducts,
which may be harmful t health.
Rec mmendati ns f r ventilati n f r catering
appliances are given in BS 5440:2.
Furtherm re, t ensure sufficient r m ventilati n
guidance n the v lume f ventilati n air required f r
different types f catering equipment is pr vided in
the f ll wing table.
F r multiple installati ns, requirements f r individual
units sh uld be added t gether.
Installati n sh uld be made in acc rdance with l cal
and/ r nati nal regulati ns applying at the time.
A c mpetent installer must be empl yed.
A direct c nnecti n MUST NOT be made t an
extract fan system r t the pen air. Flues are best
discharged under a can py c nnecting with a
ventilating system.
1.4 GAS SUPPLY
The inc ming service must be f sufficient size t
supply full rate with ut excessive pressure dr p.
A gas meter is c nnected t the service pipe by the
Gas Supplier. An existing meter sh uld be checked,
preferably by the Gas Supplier t ensure it is f
adequate capacity t supply the unit and ther
ass ciated equipment.
Installati n pipew rk sh uld be fitted in acc rdance
with IGE/UP/2. The size f the pipew rk fr m the
meter system t the appliance must be n t less than
that f the inlet c nnecti n. R
3
/
4
(
3
/
4
" BSP female)
with regulat r f r Natural Gas and R
1
/
2
(
1
/
2
" BSP
female) with ut regulat r f r Pr pane M dels.
Important
Check f r gas s undness.
An is lating c ck must be l cated cl se t the
appliance and accessible t the user t all w
shutd wn during an emergency r servicing.
The installati n must be purged and tested f r gas
s undness, details are given in IGE/UP/1.
The adjustable g vern r supplied must be fitted t
natural gas appliances in an accessible and spillage
free p siti n and d wnstream f the is lating c ck.
1.5 ELECTRICAL SUPPLY
N t applicable t this appliance.
1.6 WATER SUPPLY
N t applicable t this appliance.
EQUIPMENT
Ventilati n Rate Required
m
3
/ min ft
3
/min
Range, Unit Type 17 600
Pastry Oven 17 600
Fryer 26 900
Grill 17 600
Steak Grill 26 900
B iling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/ C ffee Machine 8.5 - 14 300 - 500
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER
MODEL WIDTH
mm DEPTH mm HEIGHT mm WEIGHT kg WEIGHT lbs
G1006X
OPEN TOP 900 940 890 240 530
G1006X
SOLID TOP 900 940 890 245 540
G1016/1
SINGLE TIER 900 940 890 176.5 389
G1006X TWIN
BULLSEYE 900 940 890 253 558
G1016/2
DOUBLE TIER 900 940 1740 353 778
G1026X O/T
BOILING TABLE 900 940 890 141 311
G1060X
BOILING TABLE 900 940 890 159 350
G1026X S/T
BOILING TABLE 900 940 890 159 350
G1066X
OPEN TOP 900 940 890 255 560
G1029X
SPREADER 450 940 890 75 165
1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS

M del kW Btu/hr
G1006X O/T 40 136,400
G1006X S/T 20 68,200
G1026X O/T 30 102,300
G1026X S/T 10 34,100
G1060X O/T 45 153,500
G1006X T/B 24 81,800
G1016/1 10 34,100
G1016/2 20 68,200
G1066X O/T 55 187,600
G1029X O/T 15 51,200
C nfigurati n
Open T p
Oven
S lid T p
Twin Bullseye
kW Btu/hr
7.5 25,600
10 34,100
10 34,100
7 23,900
M del kW Btu/hr
G1006X O/T 28.8 98,300
G1006X S/T 17.5 59,700
G1026X O/T 18.8 64,100
G1026X S/T 7.5 25,600
G1060X O/T 28.2 96,200
G1006X T/B 22 75,100
G1016/1 10 34,100
G1016/2 20 68,200
G1066X O/T 38.8 130,300
G1029X O/T 9.4 32,100
C nfigurati n
Open T p
Oven
S lid T p
Twin Bullseye
kW Btu/hr
4.7 16,000
10 34,000
7.5 25,600
6 20,500
C nfigurati n
Open T p
Oven
S lid T p
Twin Bullseye
Oven SIT N . 36 SIT N . 19
Twin Bullseye 30 31
PILOT BURNERS
Natural Gas Pr pane Gas
Amal 230 Amal 128
é 2.6mm Amal 360
20 x L69 20 x L80
20 x L69 20 x L76
mbar inches w.g.
6
14.8
15
37
Natural
Pr pane
1.7 TOTAL RATED HEAT INPUTS -
NATURAL GAS
INDIVIDUAL BURNER HEAT INPUTS -
NATURAL GAS
1.8 TOTAL RATED HEAT INPUTS -
PROPANE GAS
INDIVIDUAL BURNER HEAT INPUTS -
PROPANE GAS
1.9 INJECTOR SIZES - Natural and Propane Gas
1.10 GAS PRESSURE
A test p int is l cated up n the manif ld, behind the
c ntr l panel. S lid t p, single and d uble tier ven
m del access is gained by rem ving the panel as
described in Secti n 3. Access n pen t p m dels is
gained by rem ving the gas tap pr tecti n panels
inside the h b aperture.
An adjustable g vern r is supplied f r natural gas
units. Pr pane unit pressure is c ntr lled by the
inc ming supply regulat r.
F r multiple burner natural gas units, set the pressure
at 15 mbar with appr ximately half the t tal heat input
f the appliance in perati n.
1.11 BURNER ADJUSTMENT
Fixed inject rs are fitted and n means f adjusting
the gas rate is pr vided. After setting the w rking
pressure as ab ve, carry ut the f ll wing
adjustments t the ven burner.
Note
An aerati n shr ud is l cated cl se t the inject r at
the end f the ven burner. The aperture dimensi ns
sh wn in Figure 1 will achieve the desired c ne
length. D n t ver-aerate r the flame may
extinguish at l w rates. L ck the aerati n screw after
adjustment. The c rrect full rate c ne lengths f r
natural gas is 25mm. Slightly yell w flame tips are
acceptable n pr pane units.
X
Figure 1:
O en Burner
'X' gap n Natural Gas m dels - 5mm
'X' gap n Pr pane Gas m dels - Fully Open

BY-PASS RATES
These are pre-set. T check, pr ceed as f ll ws:-
NATURAL GAS
O en Burner
Rem ve the vertical c ntr l panel and pen the l wer
fr nt panel as detailed in Secti n 3. Light the burner
and heat the ven f r 45 minutes at a setting f 275
C
bef re reducing this t 125
C.
Check the burner flames are appr x. 5mm l ng.
Check setting by turning the kn b t 275
C and back
t 125
C. The flame sh uld reduce but n t extinguish.
PROPANE GAS
O en Burner
F ll w the pr cedure detailed in Secti n 1.10 t
achieve flame lengths f appr x. 5mm. This is
achieved with the bypass screw withdrawn tw turns
fr m the cl sed p siti n. See Figure 2.
Open and Solid Top Burners
Rem ve c ntr l panel as detailed in Secti n 3.2.4.
F ll w pr cedure utlined in Secti n 1.10 t achieve
flame lengths f appr x. 5mm. This is achieved with
the bypass screw withdrawn tw turns fr m the
cl sed p siti n. See Figure 2.
Bypass Adjuster
Figure 2
L w Flame Adjuster
Bypass Screw
SECTION 2 - ASSEMBLY and
COMMISSIONING
2.1 SINGLE UNITS
1. P siti n the unit and level using the feet adjusters.
Each f t c ntains a h le t enable fl r fixing if
required.
2. Open ven d r, pull ut shelves and rem ve shelf
runner. Lift up fr m b tt m, ease b tt m utward
and l wer t free the t p fixing. Lift ut the stainless
steel base plates. Rem ve the sheet metal base
baffle, lift and slide t ne side. Rest this n the
supp rt angle t p edge. Raise the ther end t
clear the side baffle and rem ve fr m the ven.
Check the cast ir n baffle plates are c rrectly
l cated ver the burner, resting n the fr nt and
rear sl ping angles.
The tw plates sh uld t uch at the centre.
Note
The t p surface f each plate has ne lifting lug
directed t ward the ven centre. Replace all parts in
reverse sequence.
3. G1006X Solid Top : Check by rem ving bullseye,
ring, filling plates. Rem ve any l se packing and
replace fillings etc.
4. G1006X Twin Bullseye : Check by rem ving
bullseyes, rings and filling plates. Rem ve any
l se packing bef re replacement f fillings, etc.
5. G1006X/G1066X Open Top Models : Check the
pen t p secti n, rem ve pan supp rts, all packing
and the tape securing the burner c mp nents.
Check that burner caps and spillage trays are
c rrectly p siti ned bef re replacing pan supp rts.
6. Make gas c nnecti n ensuring g vern r (natural
gas m dels nly) and is lating c ck are fitted cl se
t the range in an accessible and spillage free
p siti n. The inlet c nnecti n terminates at the RH
rear in Rp
3
/
4
(
3
/
4
" BSP female thread).
Important: Check installation for gas soundness.
7. The stainless steel uter panels are fitted between
the h b and the base f the unit appr x. 25mm t
the rear f their final p siti n. B th panels are then
slid f rward int p siti n, the RH ne t engage its
l cating pins int the sl ts in the rear f the vertical
c ntr l panels and the LH ne t align flush with
the fr nt frame. The fixings (2 ff) engage the
b tt m flange f the side panels up thr ugh h les
in the edge f the base panel (see Figure 3).
8. A p t rack may be supplied as an pti nal extra.
T assemble, pr ceed as f ll ws: B lt the
standards l sely t the unit flue. Fixings are
n rmally left in the h b. Lay the p track acr ss the
standards and b lt t gether Tighten h b b lts
9. Refer t Secti n 1 and pr ceed with burner
adjustment.

L cating Pins
Fixing screw with washers
B
BBB
AA
AA
BB
General Purpose O ens
Free-standing ven, pr ceed as 1, 2, 7.
Two Tier
The l wer tier ven has adjustable feet. Lift the t p
tier n t the l wer unit and l cate the tw fr nt feet
ver the raised b sses n the l wer unit t p plate.
Attach the flue upstand t uter back f b th vens.
Figure 3
2.1.1 Multiple Units
The basic meth d f j ining multiple units c nsists f
tie plates, b lts and flue c llars. Specific pr cedures
are detailed under ASSEMBLY PROCEDURES.
Figure 4
Outer Panels
When units are suited t gether, the adj ining uter
side panels sh uld be rem ved,
e.g. in the eight m del suite sh wn in Figure 4,
there w uld nly be uter panels at A.
Infill strips must be l cated at B n j ined units t
create a finished line in the absence f uter panels.
Components Supplied
Each appliance is supplied c mplete with a tie plate
secured t the rear underside f the h b.
An additi nal tie plate is als require at the fr nt.
Ser ice Void
End Panels
Service v id end
panels may be
supplied. These clip
bel w the h bs and
are fixed at the b tt m.
One service v id end
panel n rmally
c ntains tw h les
which acc mm date
the header pipes.
See Figure 5.
Gas Go ernors
An adjustable gas g vern r is supplied with each
natural gas m del.
Ser ice Cocks
A service c ck must be pr vided n the installati n.
Arrangement sh uld be such as t all w ne such
device f r each half f a central suite t all w
servicing with ut cl sing d wn the wh le suite.
Floor Fixing
Each f t has a drilled h le f r fl r fixing if required.
Assembly Procedure (Central Suites)
Unpack units and refer t the suite installati n plan.
a) P siti n and level the first unit, c mmencing at ne
c rner f the suite.
b) M ve the sec nd unit int p siti n at the side f the
first and level ff.
c) Rem ve the cast flues by und ing 4 fixings.
d) Rem ve the adj ining unit c rner p st by rem ving
the kn bs and the fixings which pr ject up thr ugh
each base int the c rner p st. Rem ve the p st
by pulling ut the b tt m end t clear the base and
l wer.
e) Ensure h bs are flush. Adjust legs as necessary.
f ) Rem ve a tie plate fr m the rear h b underside.
L sen the ther tieplate and r tate thr ugh 180
.
Secure t the adjacent h b using the screw fr m
the first plate -see Figure 6.
N.B.- Half the plate will n w pr ject fr m the
h b j int rear.
Tie plate at rear c rner
Figure 6 Figure 7
Figure 5

This is required eventually f r tying t the appliances
n the ther side f the suite.
g) The plate fr m the h b underside is n w used t tie
the bases f the j ined units t gether at the fr nt
behind the c rner p sts. See Figure 7.
h) Repeat ab ve pr cedure until all m dels al ng ne
side f the suite are assembled. Replace c rner
p sts, c ntr l kn bs, flue, etc.
j ) Assemble the gas header pipe al ng the rear f the
appliances fr m the main is lating c ck. C nnect
t the inlet pipe f each appliance.
k) C mplete the ther side f the suite, f ll wing the
same pr cedure. Ensure a flush, tight j int line
between the h bs.
CONNECT THE GAS HEADER TO EACH UNIT AS
BUILDING PROCEEDS
m) Secure a tie plate acr ss the h b j int at each end
f the suite. Fit the service v id end panels.
n) Check ut each appliance in the suite as detailed in
Secti n 2.1.1.
Assembly Procedures (Wall Suites)
Pr cedure is generally as central suites. Depending
n pr ximity f rear wall r ther units, the header
pipe may have t be fitted as building pr ceeds.
2.2 CONNECTION TO A GAS SUPPLY
The gas supply piping and c nnecti n t the
appliance must be installed in acc rdance with the
vari us regulati ns listed n the c ver f this
d cument. n natural gas appliances, the adjustable
g vern r MUST be fitted t the supply, securely fixed
in a p siti n which will enable adjustments t be
made during c mmissi ning. On pr pane appliances,
a g vern r must n t be fitted.
2.3 CONNECTION TO AN ELECTRICITY SUPPLY
N t applicable t these m dels.
2.4 CONNECTION TO A WATER SUPPLY
N t applicable t these m dels.
2.5 PRE-COMMISSIONING CHECK
After installati n, the engineer sh uld check that all
gas c nnecti ns are s und and d n t leak, and that
the unit is perating satisfact rily bef re leaving the
kitchen.
2.6 INSTRUCTION TO USER
After installing and c mmissi ning the appliance,
please hand the User's Instructi ns t the user r
purchaser and ensure that the pers n(s) resp nsible
understands the instructi ns f r lighting, turning ff,
and c rrect use and care f the appliance.
It is imp rtant t ensure that the l cati n f the gas
is lating c ck is made kn wn t the user, and that the
pr cedure f r its perati n in an emergency is
dem nstrated.
SECTION 3 - SERVICING AND
CONVERSION
Important
BEFORE ATTEMPTING ANY SERVICING,
ENSURE THAT THE ISOLATING COCK IS
TURNED OFF AND CANNOT BE
INADVERTANTLY TURNED ON.
AFTER ANY MAINTENANCE TASK, CHECK THE
APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY
ADJUSTMENTS AS DETAILED IN SECTION 1.
After carrying ut any servicing r exchange f gas
carrying c mp nents -
ALWAYS CHECK FOR GAS SOUNDNESS!
3.1 CONVERSION
F r c nversi n t NATURAL GAS, fit the c rrect
g vern r and set the burner pressure.
F r c nversi n t PROPANE GAS, rem ve the
g vern r fr m the gas circuit.
Other c nsiderati ns -
CHANGE INJECTORS
OVEN ONLY - ADJUST BYPASS SCREW AND SET
LOW RATES
CHANGE DATA PLATE
3.2 REMOVAL OF PANELS
3.2.1 RH Outer Panel
Rem ve the fixings which secure the panel b tt m
flange t the underside f the base. Slide panel back
t withdraw the tw pins which l cate the rear f the
vertical c ntr l panel. Pull the panel ut slightly at the
b tt m then draw it d wn t clear the t p flange which
engages under the lip n the h b edge. Replace in
reverse rder.
3.2.2 Bottom Front Panel
Lift t unh k and l wer. Und the l wer RH hinge pin
and rem ve the panel. Replace in reverse rder.
3.2.3 Vertical Control Panel
Pull ff the c ntr l kn bs. Rem ve the fixings which
secure the panel b tt m flange t the base plate.
Withdraw the panel utward slightly at the b tt m t
clear the c ntr l spindles and pull it d wn t free the
t p l cating flange. Replace in reverse rder.
3.2.4 Top Facia Panel
Open Tops
Rem ve pan supp rts. Und the fixings which secure
the c ntr l panel t the h b supp rt fr m inside the
unit. Replace in reverse rder.
Solid Tops
Rem ve all plates, bullseyes and cups. Und the
c ntr l panel fixings fr m inside the unit. Und the
fixings which secure the c ntr l panel t the h b
supp rt. Replace in reverse rder.

3mm
58mm
General Purpose O ens
Rem ve the c ntr l panel as detailed in Secti n 3.23
and pen ven d r. Und the fixings which are
l cated inside the access h les situated ab ve the
d r pening n the heat shield underside. Pull ff
the tap kn bs and rem ve the spillage trays.
Withdraw the facia by easing it ut slightly at the
b tt m and d wn t clear the h b fr nt. Replace in
reverse rder.
3.2.5 O en Door
a) Rem ve c ntr l panel as detailed in Secti n 3.2.3.
b) Unh k the b tt m fr nt panel and l wer d wn.
c) Cl se the ven.
d) Using a screwdriver f r leverage, unh k the d r
quadrant springs. Supp rt the d r t prevent
accidental pening whilst rem ving the springs.
Open the d r appr x. three quarters f its travel
and lift slightly t clear the hinge pins.
Pull f rward t all w the quadrants t slide thr ugh
the fr nt frame apertures.
e) Replace in reverse rder.
3.3 BURNER and INJECTORS
Note
Burners and inject rs sh uld be cleaned peri dically
t maintain maximum perf rmance. Burners are best
cleaned with a wire brush and washed, drilled p rts
freed fr m bl ckage with a metal br ach, and l se
material being shaken ut via the burner shank.
Inject rs are best cleaned with a w den splinter r
s ft fuse wire, metal reamers may dist rt r increase
the rifice size and must n t be used.
Ensure that burners are dry and free fr m any
cleaning material bef re replacing. Check adjustment
as in Secti n 1.
Open Top
Rem ve the pan supp rts. Lift ff the brass rings.
Solid Tops (Single & Twin)
Rem ve the bullseyes, rings and h b fillings. Clean
the burners using a w den splinter r fuse wire as
detailed ab ve. Burners sh uld nly be rem ved by
auth rised service pers nnel.
O en
Open the b tt m fr nt panel and the ven d r. Lift
ut ven shelves and shelf supp rts. Rem ve the
base plates and baffle tray (lift up ne end and rest n
edge n the supp rt angle, slide sideways, then lift
ther end t clear side angle supp rts). Rem ve the
cast ir n heat shields.
Disc nnect the therm c uple, electr de and pil t gas
supply fr m the pil t burner.
Und the fixings which secure the fr nt end f the
burner t the base and slide the burner rearward fr m
the inject r and retaining bracket n the base.
3.4 REMOVAL OF THERMOCOUPLE/
FLAME FAILURE DEVICE
3.4.1 Open Top Thermocouple
a) Rem ve the pan supp rt
b) Disc nnect the therm c uple nut at the FFD.
c) Und the nut which secures the therm c uple
head t the m unting bracket and withdraw.
d) Replace in reverse rder. P siti n therm c uple
head as indicated in Figure 8 and ensure that the
FFD nut is n t vertightened. A quarter-turn past
hand tight is sufficient t prevent fracture f the
electrical p int.
e) Replace all parts in reverse rder.
Figure 8
3.4.2 O en Flame Failure De ice/Gas Cock
a) Rem ve the vertical c ntr l panel and right hand
uter panel as described in Secti ns 3.2.3 & 3.2.1.
b) Und the pil t supply pipe c mpressi n nut. Ease
the pipe f rward and clear.
c) Und the tw c mpressi n nuts n the c ntr l inlet
and utlet pipes.
d) Rem ve the fixings which secures the Z bracket
supp rt. Partly withdraw the c ntr l.
e) Und the therm c uple nut.
f) Rem ve the Z bracket and fit it n the new c ntr l.
g) Replace all parts in reverse rder. Check the gas
j ints f r s undness.
3.4.3 O en Thermocouple
a) Rem ve the vertical c ntr l panel and RH uter
panel as described in Secti ns 3.2.3 and 3.2.1.
b) Und the therm c uple nut at the rear f the FFD
after partially rem ving c ntr l.
c) Open the b tt m fr nt panel and disc nnect the nut
which secures the therm c uple head t the pil t
assembly and withdraw.
d) Fit the new therm c uple. Ensure that the head is
pushed firmly int p siti n bef re tightening the nut
and that the nut at the FFD is n t vertightened.
A quarter turn past hand tight must nly be
empl yed t prevent fracture f this electrical j int.
e) Replace the panels in reverse rder.
3.4.4 Solid Top Flame Failure De ice/Gas Cock
a) Rem ve the c ntr l panel. See Secti n 3.2.4.
b) Rem ve the s lid t p h b fillings.
c) Und b th large c mpressi n nuts n the inlet and
utlet pipes.

37mm
17.5mm
d) Disc nnect the therm c uple nut.
e) Und the pil t supply pipe n the igniti n flame
supply pipe.
f) Und the fixings which secure the c ntr l fixing
plate t the bracket.
g) Rem ve the fixing plate fr m the ld c ntr l and
secure it t the replacement.
h) Replace all parts in reverse rder.
3.4.5 Solid Top Thermocouple (G1006X)
a) Rem ve bullseye rings and h b fillings.
b) Und the therm c uple t FFD nut.
c) Und the l cknuts which secure the therm c uple
head t the angle bracket. Withdraw the
therm c uple.
d)Replace in reverse rder. P siti n the
therm c uple head as sh wn in Figure 9.
Figure 9
3.5 OVEN PIEZO UNIT REMOVAL
a) Open the b tt m fr nt panel.
b) Rem ve the fixings which secure the piez unit
bracket t the base plate. Partly withdraw the piez
unit and pull ff the igniter lead.
c) Rem ve the ld piez unit fr m the fixing bracket
and fit the replacement.
d) Attach the igniter lead n t replacement piez
bef re p siti ning.
e) Replace the panel in reverse rder.
3.6 REMOVAL OF OVEN SPARK ELECTRODE
a) Open the b tt m fr nt panel.
b) Rem ve the therm c uple. See Secti n 3.4.3.
c) Und the nut which secures the electr de lead.
d) Und the gland nut which secures the electr de t
the pil t assembly. Withdraw the electr de.
e) Replace in reverse rder and ensure that the
therm c uple head is c rrectly p siti ned as
Secti n 3.4.3. The electr de c nduct r terminal is
clear f any adjacent metal parts.
3.7 THERMOSTAT
3.7.1 O en Control Thermostat
a) Rem ve the vertical c ntr l panel and RH uter
panel. (see Secti ns 3.2.3 and 3.2.1.)
b) Und the inlet and utlet pipes c mpressi n nuts.
c) Rem ve the fixings which secure the right angled
bracket t the Z bracket.
d) Open the ven d r and release the phial by
rem ving the clips which secure it t the r f baffle.
e) Gently pull the phial and capillary tube thr ugh the
ven side h le and withdraw the therm stat.
f) Rem ve the right angled bracket fr m the existing
therm stat and replace it n the new ne.
g) Replace all parts in reverse rder and check the
gas j ints f r s undness.
3.7.2 To Check and Adjust the Thermostat
a) Rem ve c ntr l panel as detailed in Secti n 3.2.3.
b) Replace the kn b and turn t the 200
C p siti n.
This sh uld be the temperature at this setting.
c) Place a temperature measuring device at the
ge metric ven centre and light the ven.
d) All w the ven t heat up f r 30 minutes. Observe
that the temperature is steady. C mpare the value
btained with the required value f 200
C.
Example - Oven at 190
C.
Action
Turn the kn b t a higher setting until a temperature
f 200
C+/-5 C is btained in the ven. Pull the kn b
ff with ut r tating the spindle. Slacken the fixings n
the adjusting flange at the spindle base. Replace the
kn b and r tate it back t the 200
C setting. Rem ve
the kn b and tighten the adjusting flange fixings.
Finally, check that the temperature remains steady at
the new setting f r 200
C.
Reverse the acti n if the ven temperature is f und t
be ab ve r bel w 200
C.
e) Replace all parts in reverse rder.
3.8 SOLID TOP GAS TAPS and FFD
3.8.1 Replacement Taps for Solid Top Burners
a) Rem ve c ntr l panel as detailed in Secti n 3.2.4.
b) Rem ve the s lid t p fillings.
c) Und the inlet/ utlet pipe c mpressi n nuts.
d) Disc nnect the therm c uple nut.
e) Und the pil t supply pipe.
f ) Und the fixings which secure the c ntr l l cati n
plate t the bracket.
g) Rem ve the fixing plate fr m the previ us c ntr l
and secure t the replacement.
h) Replace all parts in reverse rder.
3.8.2 Gas Taps (Cleaning and Greasing)
Solid Top Burner Taps
a) Rem ve the t p facia panel (see Secti n 3.2.4).
b) Rem ve the fixings fr m the fr nt f the tap b dy.
Withdraw the spindle and niting arrangement, thus
all wing the plug t be eased ut.

894
680
185
140
257
317
829
879
15
60 200
c) Clean the plug and b dy with a s ft rag and
re-grease with an appr ved high temperature
lubricant. Apply the grease sparingly, DO NOT
bl ck the gas passageways f the plug and b dy.
d) Ensure that the plug is inserted int the b dy in the
c rrect p siti n f r perati n.
e) Secure the end cap t the b dy. N te that the fixing
h les line up in ne way nly.
Note
Plugs and b dies are machined as matching pairs
and are thus n n-interchangeable. T av id mix-up,
clean ne tap at a time.
3.9 GOVERNOR (Natural Gas Appliances Only)
This c mp nent requires little attenti n h wever, the
air breather h le sh uld be cleaned regularly during
r utine maintenance. Access t this area is achieved
by rem ving the t p c ver. The h le is l cated 15mm
ff-centre and may be cleaned by bl wing r with the
aid f a piece f s ft fuse wire.
3.10 FILTER UNITS
a) Und the tw c mpressi n nuts and rem ve filter.
b) Replace in reverse rder. Ensure that the end
marked OUTLET is fitted n the filter t pil t pipe.
3.11 PLINTH
When an appliance is required t be m unted n a
plinth, the areas indicated in Figure 10 MUST be kept
clear f r aerati n purp ses.
SECTION 4 - SPARE PARTS
When rdering spares, always qu te the unit type
and serial number. This inf rmati n is n n the data
plate attached t the appliance. Details f parts
available acc mpany this d cument pack.
Figure 10