Falcon Pro-Lite LD33 User guide

Installation, Servicing and User Instructions for
LD33, LD36, LD38 and LD39 DRY BAINS MARIE
LD34, LD37 and LD43 WET BAINS MARIE
CAUTION: Read the instructions before using the appliance.
Important Installation Information
The installer must ensure that installation of the unit(s) is in conformity with regulations in force at the time.
For the UK, particular attention requires to be paid to:-
BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health and Safety at Work Act
Fire Precautions Act
The unit has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the
voltage stated on the data plate.
WARNING: THIS APPLIANCE MUST BE EARTHED!
Preventive Maintenance Contract
In order to obtain maximum performance from the equipment, we would recommend that a maintenance
contract be arranged with AFE Serviceline.
Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation for this
service will be provided upon request. Contact AFE Serviceline as detailed below:-
Tel: [phone] Fax: [phone]
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in
a safe manner, via a licenced waste handler. Units are designed to be dismantled
easily and recycling of all material is encouraged whenever practicable.
Falcon Foodservice Equipment
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
T100330 Ref. 3

Technical Installation & Information Table
Model
Width
Depth
Height
Weight
Rating
Fuse Rating
LD33 Dry Bains Marie 300mm 630mm 285mm 15kg 0.48kW 3 amp
LD34 Wet Bains Marie 300mm 630mm 285mm 15kg 1.0kW 5 amp
LD36 Dry Bains Marie 450mm 630mm 285mm 18kg 0.75kW 5 amp
LD37 Wet Bains Marie 450mm 630mm 285mm 18kg 1.0kW 5 amp
LD38 Dry Bains Marie 300mm 630mm 285mm 15kg 0.48kW 3 amp
LD39 Dry Bains Marie 600mm 630mm 285mm 22kg 0.75kW 5 amp
LD43 Wet Bains Marie 600mm 630mm 285mm 22kg 2.0kW 13 amp
SECTION 1 – SITING
All PRO-LITE models have been designed in a modular form which consists of base, counter and free-
standing units.
Information which relates to individual models is listed in Table 1.
Free-standing and base models should be installed upon a firm, level surface and adjustable feet are
provided for levelling purposes.
Counter units must be positioned upon a table, counter or similar surface.
Vertical and horizontal clearances required from the top and sides of a particular unit to any overlying
combustible surface (ie wall, partition, etc) are listed in Table 1. Relevant fire regulations must be complied
with.
Mounting Counter Units on the Oven
When mounting a counter unit upon a PRO-LITE oven, it is recommended that units which carry liquids, i.e.
fryers and bain marie, are secured as follows:
Remove oven outer back panel.
Remove oven crown plate.
Position unit(s) which require to be secured upon oven.
Secure hob unit(s) to oven through side flange centre holes into the threaded inserts in the base(s) of hob
unit(s). Use fixings provided (packed separately) and replace oven back panel.
The unit is now ready for electrical connection.
Mounting Counter Units upon a Hotcupboard
PRO-LITE hotcupboards are designed to be used in conjunction with counter models. Assembly is
achieved by means of two shouldered fixings being applied to the underside of a top unit from inside a base
appliance as detailed in Figure 1.
Figure 1 Front view
SECTION 2 - ELECTRICAL SUPPLY AND CONNECTION
Electrical ratings are as stated on the unit data plate. The listing in Table 1 is based on standard UK
specification at 230V.
Wiring must be executed in accordance with the regulations listed in this booklet.
WARNING: Each individual appliance must be earthed!

The appliance is also provided with a terminal for the connection of an external
equipotential conductor. This terminal is in effective electrical contact with all fixed
exposed metal parts of the appliance, and shall allow the connection of a conductor having
a nominal cross-sectional area of up to 10 mm². It is located on the rear panel and is
identified by the following label and must only be used for bonding purposes.
After completion of installation, the method of operation should be demonstrated to the kitchen staff. The
isolating switch location, for use in an emergency or during cleaning should also be pointed out.
LD33, LD36, LD38 and LD39 DRY BAINS MARIE
LD34, LD37 and LD43 WET BAINS MARIE
These models are designed to be connected to a single phase AC supply using the 2 metre mains lead
fitted as standard.
Check that no damage has occurred to the appliance, power cable and plug top during transit. If
damage has occurred do not use the appliance.
Ensure that the mains power cable is routed free from the appliance to avoid damage.
We recommend supplementary electrical protection with the use of a residual current device
(RCD). Periodic testing, repair and fixed wiring connection should only be undertaken by a skilled
and competent electrician.
Wires are coloured in accordance with the following code and should be connected to the plug as follows:
EARTH to terminal marked E or coloured GREEN or GREEN/YELLOW.
NEUTRAL to terminal marked N or coloured BLACK.
LIVE to terminal marked L or coloured RED.
Units which receive power from a plug, adaptor or distribution board must be individually protected by a
fuse with an appropriate rating. (See Table 1)
For models with two mains leads, each lead requires to be protected by a fuse with an appropriate rating.
(See Table 1)
Any replacement supply cable must be 1.5mmŽ2 , cord code designation 245 IEC 57 (CENELEC H05 RN-
F).
For internal connection, outer sheathing must be stripped 140mm from the cable end. The live and neutral
conductors must be trimmed so that Earth conductor is longer by 50mm. Pass inlet cable through the rear
panel cord grip and ensure that cable is routed without leaving excessive free length inside unit.
SECTION 3 - USING AND CLEANING PRO-LITE UNITS
IMPORTANT: GENERAL NOTES ON CLEANING
Disconnect unit from electricity supply prior to cleaning
Never use a coarse abrasive to clean exterior panels. A soft cloth with a warm water and detergent
solution is sufficient.
Never attempt to steam clean a unit or hose it down with a jet of water.
LD33, LD36, LD38 and LD39 DRY BAINS MARIE
LD34, LD37 and LD43 WET BAINS MARIE

The LD33, LD34, LD36 and LD37 are supplied with 4.5 litre pots.
The LD38, LD39 and LD43 models accommodate a mix of gastronorm containers and bridging bars are
provided as standard. Containers are supplied.
The LD39 and LD43 models are designed to hold 1/4 and 1/2 size gastronorm trays.
The LD38 is supplied with 3 x 1/4 gastronorm trays and lids.
Wet bains marie require a water level of approx. 38mm to be maintained during operation. This will allow
pot bases to be immersed. A drain valve with safety catch is located on unit front for well draining. Never
drain well until water cools.
Using a Bains Marie
A bains marie is used to store hot food prior to and during serving whilst maintaining the proper
temperature. Successful achievement of this is dependent upon a number of factors, such as type of food,
container amount and skill and experience of the operator. The following hints may be found useful in
achieving satisfactory results.
Containers should be warm before being loaded with hot food. Place complete with lids, in the chosen
position(s). Switch on at Full (6) setting until the desired temperature is reached. Load food quickly and
replace cover(s) before setting control as required.
When serving, it is advantageous to raise the setting to counteract heat loss incurred by lid removal. Take
care not to overheat food and replace lids when it is practicable to do so.
Cleaning a Bains Marie
Clean containers as soon as possible after use with hot water and detergent. Soap filled pads may be used
to remove stubborn deposits. Avoid leaving empty used containers in the unit. Food deposits may bake on.
SECTION 4 – SERVICING
LD33, LD36, LD38 and LD39 DRY BAINS MARIE
LD34, LD37 and LD43 WET BAINS MARIE
SERVICE ACCESS
Base Plate
Upturn unit and rest it at edge of a work surface with rear upstand overhanging edge.
Undo base plate fixings to remove base plate.
FUNCTIONAL COMPONENTS
Temperature Control.
Remove access panel.
Remove control knob.
Remove electrical connections, noting their positions.
Carefully remove phial from retaining clips and clear structure.
Undo fixings that secures control to panel and remove.
Replace in reverse order.

Elements
Remove access panel.
Undo electrical connections, noting positions.
Undo element fixings and remove.
Replace in reverse order.
Terminal Block
Remove base plate.
Remove electrical connections at terminal block, noting positions.
Undo fixings that secure block to unit and remove.
Replace in reverse order.
Cable
Remove base plate.
Undo mains cable cord grip at unit rear.
Undo electrical connections at terminal block and remove cable.
Replace in reverse order. Ensure cable is fed through securing clamp and pulled taut before tightening
clamp.

LD33, 36, 38 7 39 DRY BAINS MARIE WIRING DIAGRAM

LD34, 37 & 43 WET WELL BAINS MARIE