FarmTek FodderPro 2.0 User manual

1
Revision date: 02.16.23
©2023 FarmTek® All Rights Reserved. Reproduction is prohibited without permission.
111628E FodderPro 2.0
Full Feed System — Expanded
"...grow your own nutrient-rich fodder..."
Side View with Channels and Manifolds InstalledEnd View Shows Supply Manifold and Channels

2111628E Revision date: 02.16.23
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing the 111628E FodderPro 2.0 Full Feed System. When properly assembled and maintained, this product will provide years of reliable
service. This guide includes important information needed to safely assemble and maintain the system. Please read these instructions before you begin.
ASSEMBLY PROCEDURE
Following the instructions as presented will
help ensure the proper assembly of your fodder
system. This manual describes how to assemble a
single 111628E FodderPro 2.0 Full Feed
System — Expanded.
The steps outlining the assembly process are as
follows:
1. Verify that all parts are included in the
shipment. Notify customer service for
questions or concerns.
2. Read these instructions and all additional
documentation included with the shipment
before you begin.
3. Gather the tools and assistants.
4. For best results, assemble the components
in the order they are presented in these
instructions.
Important Information
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all
the necessary parts before you begin assembly.
1. Unpack the contents of the shipment and
place where you can easily inventory the
parts. Refer to the Bill of Materials/Spec
Sheets.
2. Verify that all parts listed on the Bill of
Materials/Spec Sheets are present. If anything
is missing or you have questions, consult
the Pictorial Parts Guide and all diagrams for
clarification, or contact Customer Service.
QUICK START GUIDE
For a quick overview of this product and its
components, consult the Quick Start Guide at the
back of these instructions.
ATTENTION: This manual describes how to
assemble one 111628E FodderPro 2.0 Full Feed
System — Expanded. If you are connecting this
system to another, minor adjustments must be
made to some of the procedures that follow.
Consult the diagram on Page 4 for additional
details regarding multiple systems.
ELECTRICAL WARNING
Fodder frame is metal and will conduct electricity!
Exercise caution if working around or on the
frame with electric power tools. Use cordless,
battery-power tools.
CONSULT THE SERVICES OF A QUALIFIED
ELECTRICAL TECHNICIAN WHEN INSTALLING
ANY PUMPS, ARTIFICIAL LIGHTING,
OR OTHER ELECTRICALLY POWERED
ACCESSORIES.
OPEN SYSTEM
The 111628E FodderPro 2.0 Full Feed System
is an open system, which means that the water
is not recycled for use in the fodder system.
Unlike a closed system where the water is
stored in a reservoir and recycled, the open
system requires a water source and a drain to
accept the unused water. The unused water can
be recycled for use in other applications such
as watering other plants; however, to promote
healthy fodder growth, it is not recommended
for reuse in the fodder system.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the fodder system. Additional tools and
supports may be needed.
• Tape measure and marker
• Variable speed drill (cordless with extra batteries
works best) and drill bit set with a 9/32" & 7/16" bit.
• Small hammer and gloves
• PVC Tube Cutting Tool
• Level 4' (or longer)
• Wrench set or adjustable wrenches
• Socket Set with Ratchet
• Straight Screw Driver
• 1-3/8" hole saw bit for the drain manifold
• Adjustable pliers
• 5/8" nut driver (or 5/8" socket)
• Ladder or work platform to work at the height of
the fodder system frame.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with electric power tools
and cords.

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Revision date: 02.16.23 111628E
Connecting a Stand-Alone Unit to a 3/4" Main Supply Line
The 111628E FodderPro 2.0 Full Feed System – Expanded includes all the components to assemble the main fodder frame, 12' channels, drain manifold, and supply manifold.
Additional components needed for the system are not included and require an additional purchase. These components—required, recommended, and optional—are noted in the
diagram below. Contact your sales representative for additional information and to purchase the additional components.
Consult the services of an electrician and/or professional contractor during assembly and when attaching the main water supply line to the fodder system. The diagram below
shows the basic items needed to supply and control the water to the fodder system.
ATTENTION: Stand-Alone System: Connect the main water supply to the top or bottom of the supply manifold. Diagram below shows a bottom connection. To connect multiple
systems, plumb the main water supply to the tops of the supply manifolds only. See the diagrams on the next page showing two fodder systems connected to a 2" main.
psi
0
5
10
15 20
30
25
WF3311
3/4" Main Shut-Off
Ball Valve (included)
Timer
(required)
WF2990 Slip Cap
Solenoid
(required)
Pressure
Regulator
(required)
Pressure Gauge
(required)
(required–additional purchase)
3/4" PVC Pipe and Fittings
Electrical Power
(required)
Water
Source
(required)
Water Meter
(optional)
Coupler for
maintenance
(recommend)
Additional Requirements for this Open System:
• Floor Drain (or method to manage unused
water)
• Level, solid surface to support assembled
fodder system
• Light Source–natural or artificial or a
combination of both
• Electricity
• Water Source
NOTE: The 3/4" WF3311 ball valve connected
to the 3/4" main water supply line and the
WF2990 slip cap connected to the top of the
supply manifold are included with the fodder kit.
Additionally, 2" components are include to
connect the system to a 2" main supply line if
needed. See the diagrams on the next page for
a description of those components.

4111628E Revision date: 02.16.23
Connecting Multiple Systems to a 2" Main Supply Line
Except for the additional 2" PVC pipe shown in the diagram, each system includes the following components to connect to a 2" main water supply line:
• (1) WF1386 (PVC 2" Tee)
• (2) WF3516 (2" Ball Valve)
• (1) WF2391 (2" x 3/4" Bushing)
ATTENTION: WHEN CONNECTION TWO (2) OR MORE FODDER SYSTEMS TO THE SAME MAIN
SUPPLY LINE, YOU MUST CONNECT THE LINE TO THE TOP OF EACH SUPPLY MANIFOLD.
RECOMMENDED SPACING
For easy maintenance and access, maintain
at least 48" between fodder frames.
WF1386WF1386 WF3516WF3516
WF3516 WF3516
2" PVC Pipe
(Additional Purchase Required)
WF3311
(3/4" Ball
Valve)
Included
with Fodder
System
2" PVC Pipe 2" PVC Pipe
WF2391 (2" x 3/4") WF2391 (2" x 3/4")

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Revision date: 02.16.23 111628E
Important Information
PICTORIAL GUIDE
The following graphics and photos will help identify the
different parts of the fodder system. (Some parts may
not be shown.) Quantity when noted is in ( ) following
the stock number.
111485 (42) 104626 (5) 104627 (21)
104625 (4) (19) S15P116 @ 116"
(42) S15P036 @ 36"
(2) 111763A @ 73 3/4" drilled (End Frame)
(1) 111763B @ 70" drilled (Mid Frame)
FA4482B
Tek Screw
112502 Carriage Bolt (12)
FALB08B Nut (24)
FALB04B 3/8"
Nuts (13)
FAME09B Flat
Washer (24)
111906 1" Sammy
for 3/8" Threaded rod (4)
Components for hanger brackets: FAK26 threaded
rods (4), 111907 conduit hangers (4), and FALB04B
nuts (3 per bracket assembly).
ATTENTION: Drill the mounting hole in the 111907
hanger bracket to 7/16" if needed to accept the 3/8"
threaded rod. Exercise caution. Clamp the hanger
bracket in a vice before drilling!
111907
FA4472B (6)
Tek Screw

6111628E Revision date: 02.16.23
Important Information
111029 (42)
End Cap w/ Outlet
111030 (42)
End Cap No Outlet
PICTORIAL GUIDE (continued)
111822 (2)
Seed Spreader
105794 111560 (60') 2" PVC
WF1386 (1)
WF6717 (15) 2" Slip Caps
WF2990 (1) 3/4" Slip Cap
107651 Bucket (6) and
111041 Soaker Bag (6)
WF6682 (42)
106808 (4) WF3311 (1) 3/4" Ball Valve
WF3516 (2) 2" Ball Valve
WF2391 (1) Bushing
2" x 3/4"
111696
Double Hub (7) WF1576
90° Elbow (1)
111582 GT80
Channel (42)
Actual fittings may differ slightly in appearance than those shown
in the above photo. Function is the same. Photo shows a manifold
mounting plate that differs from actual mount. Use the 111906 1"
Sammy for the 3/8" threaded rod and to mount the manifolds for
this fodder system. Actual frame may differ slightly.
111303 Seed
Screen (42)
111699 (8)
Adhesive
WF6990
PVC Cement
and
113372 Purple
Primer
PVC PRIMER & PVC CEMENT
Follow all directions printed
on pvc primer and cement
containers. Purple color of
primer does not fade! Use
caution during application to
reduce spills and over application
at joints.
Prime all joints before
assembly.

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Revision date: 02.16.23 111628E
Important Information
SPECIAL NOTES AND CAUTIONS
The support frame for the 111628E FodderPro 2.0 Full Feed System —
Expanded is designed to save assembly time and to better serve your
growing needs. Before you begin, read the information that follows.
CAUTION!
DO NOT CLIMB ON FRAME!
TO PREVENT INJURY AND POSSIBLE DAMAGE TO THE
FODDER SYSTEM AND RELATED COMPONENTS, NEVER
CLIMB ON THE ASSEMBLED OR PARTIALLY ASSEMBLED
FRAME.
NEVER USE THE FRAME ENDS AS A LADDER TO REACH THE
UPPER LEVEL OF THE FODDER FRAME!
ALWAYS POSITION THE FODDER TRAYS ON THE DIFFERENT
LEVELS IN A WAY THAT EVENLY DISTRIBUTES THE WEIGHT.
NEVER LOAD ALL HEAVY TRAYS ON ONE SIDE OR ON THE
TOP LEVEL OF THE ASSEMBLED FRAME. ALWAYS PLACE
HEAVY TRAYS ON THE LOWER LEVELS ON EACH SIDE OF THE
FRAME.
NEVER REMOVE MATURE FODDER FROM TRAYS ON ONE SIDE
OF THE FRAME ONLY. ALTERNATE FROM SIDE TO SIDE TO
MAINTAIN EVEN WEIGHT ON THE FRAME WHEN HARVESTING
FODDER.
AFTER FRAME SLOPE IS SET, ANCHOR THE BASE RAIL
OF EACH FRAME END TO THE CONCRETE USING ANCHOR
BOLTS WHEN POSSIBLE. PURCHASE BOLTS LOCALLY OR
CALL YOUR SALES REPRESENTATIVE FOR ADDITIONAL
INFORMATION.
CONSULT THE SERVICES OF A QUALIFIED CONTRACTOR FOR
OTHER WAYS TO ANCHOR YOUR SYSTEM WHEN IT IS NOT
POSITIONED ON CONCRETE.
ATTENTION: CONSULT ALL DIAGRAMS AND THOSE NEAR THE
BACK OF THIS GUIDE TO IDENTIFY CRITICAL DIMENSIONS, PART
NUMBERS, AND PART LOCATIONS FOR THE FODDER FRAME. Diagram above shows the end frame for your 111628E
FodderPro 2.0 Full Feed System — Expanded.

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8111628E Revision date: 02.16.23
Assembly Instructions
1ASSEMBLE MAIN FRAME: Base Tubes with Adjustable Levelers
Consult the Quick Start section of this guide for an overview of the system and
additional diagrams. Gather the parts and complete the steps that follow to
assemble the two end frames.
Required parts for base tubes and levelers:
• (3) 104626 3-Way Connectors
• (2) 111763A Square Tube (drilled) for end base rails
• (1) 111763B Square Tube (drilled) for mid base rail
• (12) 112502 carriage bolts, (24) FAME09B flat washers, & (24) FALB08B nuts
• FA4482B Tek Screws and Magnetic Nut Setter (3/8" x 2-9/16")
ATTENTION: Install Tek screws as shown for best results and a uniform appearance. Review all diagrams for clarification.
Complete these steps:
1. Take the carriage bolts, nuts, and flat washers and assemble as shown in Figure 1.
2. Assemble the two end base rails and the mid base rail as shown in Figure 2. The 3-way connector should be loose between the levelers at this time.
3. Locate the center of each 3-way connector and mark with a pencil or marker.
4. Align the center mark on each connector with the center of the base rail and secure the connector to the base rail as shown in Figure 3.
5. Continue by installing the vertical frame tubes.
FIGURE 1: Assemble levelers as shown. FIGURE 2: Assemble base rails as shown. The 3-way connector
is loose at this point. Levelers should be finger-tight to allow for
adjustments once the system is assembled and in position.
111763B
104626
3-Way
Connector
111763A
111763A
FIGURE 3: Center the connector on the base rail and
secure using two (2) FA4482B Tek screws.
Mark the center
of connector.
FA4482B Tek
Screw

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Revision date: 02.16.23 111628E
1ASSEMBLE MAIN FRAME: Support Frames
Gather the parts and complete the steps that follow to
assemble the three (3) support frames.
Required parts for each support frame:
• (1) Assembled base rail (from previous page)
• (7) 104627 4-Way Connectors
• (1) S15P116 Square Tube (plain) for vertical support
• FA4482B Tek Screws and Magnetic Nut Setter (3/8" x 2-9/16")
ATTENTION: Install Tek screws as shown for best results and a uniform
appearance. Review all diagrams for clarification.
Complete these steps:
1. Take the S15P116 tube and slide one 4-way connector onto one end.
Slide the end of the tube into the 3-way connector of the base rail and
secure using two (2) Tek screws (Fig 1).
2. Using the diagram to the right, position the 4-way connector as shown
and secure to the vertical tube using two (2) Tek screws (Fig. 2).
3. Move to the top of the vertical tube and slide six (6) more 104627
connectors onto the tube (Fig. 3).
4. Using the diagram to the right and in the Quick Start section, space each
connector on the tube and secure using two (2) Tek screws (Fig. 4).
5. Repeat the steps to assemble the remaining two (2) support frames.
6. Continue with the next procedure.
Assembly Instructions
FIG. 1
9-3/4" between
connectors. This
level only.
FA4482B
Tek Screws
S15P116
15-3/4" between
connectors.
15-3/4" between
connectors.
Assembled Base Rail with Levelers
FIG. 3
FIG. 4
FIG. 2

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10 111628E Revision date: 02.16.23
1ASSEMBLE MAIN FRAME: Attach Support Arms (End Frames)
Gather the parts and complete the steps that follow to attach the
support arms to the assembled end support frames only. Do not
attach the support arms to the middle support frame at this time.
These are installed later.
Assembly Instructions
Required parts:
• (2) Assembled end support frames (from previous page). These include
the longer 111763A base rail. Do not use the assembly with the
111763B (shorter) base rail.
• (28) S15P036 Square Tube (plain) for support arms
• FA4482B Tek Screws and Magnetic Nut Setter (3/8" x 2-9/16")
ATTENTION: Install Tek screws as shown for best results and a uniform
appearance. Review all diagrams for clarification.
Complete these steps:
1. Position one end support frame on a flat surface.
2. Slide one S15P036 square tube into the lower 4-way connector and
secure it in place using an FA4482B Tek screw.
3. Repeat this process to attach all remaining support arms to complete the
first end support frame. See completed end support frame to the right.
4. With assistance, carefully move the frame to the location where the
fodder system will be assembled.
5. Repeat the above steps to assemble the remaining end support frame.
6. Continue with the assembly of the two (2) long base rails as shown on
the next page.
S15P036 S15P036
S15P036 S15P036
111763A Base Rail
FA4482B
Tek Screws
FA4482B
Tek Screws
ASSEMBLE END SUPPORT FRAME