Fasep RAE.2108 User manual

Qualcuno di cui ti puoi fidare
(Someone you can trust)
{
FASEP 2000 srl
Via Faentina, 96
50030 Ronta (Fi) Italy
Sistema Qualità Certificato ISO 9001:2000
Tel [phone] E-mail [e-mail]
Fax [phone] WWW www.fasep.it
˜
FASEP 2000 srl
Via Faentina, 96
50030 Ronta (Fi) Italy
Sistema Qualità Certificato ISO 9001:2000
liam-E6213048 550 93+leT [email protected]
WWW4533048 550 93+xaF www.fasep.it
Instruction Manual - ENG
Version 1.0 - January 2014
RAE.2108
TYRE CHANGER

2 User’s manual
Elaborazione graca e impaginazione
Ufcio Pubblicazioni Tecniche
I
diritti di traduzione, di memorizzazione elettronica, di
riproduzione e di adattamento totale o parziale con qualsiasi
mezzo (compresi microlm e copie fotostatiche) sono riservati.
Le informazioni contenute in questo manuale sono soggette a
variazioni senza preavviso.
All rights of total or partial translation, electronic storage,
reproduction and adaptation by any means (including
microlm and photocopies) are reserved.
The information in this manual is subject to variation without
notice.
Les droits de traduction, de mémorisation électronique, de reproduction et d’adaptation totale ou partielle par n’importe
quel moyen (y compris microlms et copies photostatiques)
sont réservés.
Les informations contenues dans ce manuel sont sujettes à
des variations sans préavis.
Alle Rechte der Übersetzung, elektronischen Speicherung, Vervielfältigung und Teil- oder Gesamtanpassung unter
Verwendung von Mitteln jedweder Art (einschließlich Mikrolm
und fotostatische Kopien) sind vorbehalten.
Die im vorliegenden Handbuch enthaltenen Informationen
können jederzeit ohne Vorankündigung geändert werden.
Quedan reservados los derechos de traducción, de memori- zación electrónica, de reproducción y de adaptación total o
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English
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DICHIARAZIONE CE DI CONFORMITA'
CE DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE CE
CE - ÜBEREINSTIMMUNG
al quale questa dichiarazione si riferisce E' CONFORME ALLE SEGUENTI DIRETTIVE:

au quel cette déclaration se rapporte EST CONFORME AUX DIRECTIVES SUIVANTES:
darauf diese Erklärung Bezug nimmt, mit den folgenden Bestimmungen übereinstimmt:
do którego odnosi się niniejsza deklaracja, jest zgodne z następującymi dyrektywami:
ed alle Norme:

ainsi qu’aux normes suivantes:
und folgender Vorschrift gemäß:
oraz normami:
Ronta, 07/01/10

EN12100-EN60204-1
Il modello della presente dichiarazione è conforme alla Norma EN ISO/IEC 17050-1
The model of present declaration is in conformity with directive EN ISO/IEC 17050-1
Le modèle de cette déclaration est conforme à la Norme EN ISO/IEC 17050-1
Das Modell dieser Erklärung übereinstimmt mit der Bestimmung EN ISO/IEC 17050-1
Egzemplarz niniejszej deklaracji jest zgodny z dyretywą EN ISO/IEC 17050-1
Il rmatario della presente dichiarazione è la persona autorizzata a costituire il fascicolo tecnico
The signer of this declaration of conformity is the person authorized to provide for the technical le literature

Der Unterzeichner dieser CE-Übereinstimmung ist dazu ermächtigt, das technische Aktenbündel vorzulegen
Osoba wystawiająca niniejszą deklarację jest podmiotem upoważnionym do dostarczenia dokumentacji technicznej
FASEP2000S.r.l.-ViaFaentina,96-50030Ronta(FI)ITALY
dichiara sotto la propria esclusiva responsabilità che il prodotto:

Déclare sous son propre responsabilité que le produit:
erklärt unter ihrer eigenen Verantwortung, daß das Erzeugnis:
oświadcza na własną odpowiedzialność, że urządzenie:
Smontagomme ruote auto
Démonte-pneus roues voiture
Passengers car tyre-changer
PKW-Reifenmontiergerät
Montażownica do kół
86/217/CEE - 2006/42/CE
2006/95/CE - 2004/108/CE
DEKLARACJA ZGODNOŚCI CE

User’s manual 5
ORIGINAL INSTRUCTIONS
CONTENTS
INTRODUCTION .............................................................................................6
TRANSPORT, STORAGE AND HANDLING ................................................... 7
UNPACKING/ASSEMBLY ...............................................................................8
HOISTING/HANDLING ....................................................................................8
INSTALLATION ...............................................................................................9
ELECTRICAL AND PNEUMATIC CONNECTIONS .......................................10
SAFETY REGULATIONS .............................................................................. 11
DESCRIPTION ..............................................................................................12
MANUFACTURER’S LABEL .........................................................................12
TECHNICAL DATA .......................................................................................13
STANDARD ACCESSORIES ........................................................................14
ACCESSORIES SUPPLIED ON DEMAND ...................................................14
SPECIFIED CONDITIONS OF USE ..............................................................14
MAIN OPERATING PARTS ...........................................................................15
WARNING SIGNALS .....................................................................................17
PRACTICAL HINTS .......................................................................................18
USE ...............................................................................................................19
DEMONTAGE ................................................................................................20
MONTAGE .....................................................................................................21
INFLATION ....................................................................................................22
MAINTENANCE ............................................................................................23
ENVIRONMENTAL INFORMATION ..............................................................26
INFORMATION AND WARNINGS ABOUT OIL .............................................27
RECOMMENDED FIRE-EXTINGUISHING DEVICES ..................................28
GLOSSARY ...................................................................................................29
TROUBLE SHOOTING .................................................................................29
ELECTRICAL SYSTEM DIAGRAM ...............................................................30
PNEUMATIC SYSTEM DIAGRAM ................................................................33

6 User’s manual
INTRODUCTION
The purpose of this manual is to furnish the owner and operator with a set of practical, safe instruc-
tions on the use and maintenance of the TECO tyre changer.
Follow all the instructions carefully and the machine will give you the efcient and long-lasting service
that has always characterized TECO products, making your work considerably easier.
The following points dene the levels of danger regarding the machine, associated with the warning
captions found in this manual:
DANGER
Refers to immediate danger with the risk of serious injury or even death.
WARNING
Dangers or unsafe procedures that can cause serious injury or even death.
CAUTION
Dangers or unsafe procedures that can cause minor injuries or damage to property.
Read these instructions carefully before powering up the machine. Keep this manual and all illustrative
material supplied with the machine in a folder near the tyre changer where it is readily accessible for
consultation by the machine operators.
The technical documentation supplied is considered an integral part of the machine; and must always
accompany the equipment if it is sold or transferred to a new owner.
The manual is only to be considered valid for the model with the serial number indicated on the
nameplate applied to it.
WARNING
Observe the contents of this manual: the producer declines all liability in the case of uses of
the machine not specically described and authorized in this manual.
WARNING
This machine must be used only by qualied and authorized personnel. A qualied operator
is construed as a person who has read and understood the tyre changer manufacturer’s
instructions as well as the tyres and wheel rims manufacturers’, is suitably trained, and is
conversant with safety and adjustment procedures to be adhered to during operations. Use
of the machine by unskilled staff may constitute a serious risk for the operator and for the
nal user of the product processed (the wheel rim and tyre assembly).
NB:
Some of the illustrations in this manual have been taken from photographs of prototypes: standard
production machines may vary in some respects.
These instructions are intended for people with basic mechanical skills. We have therefore omitted
detailed descriptions of procedures such as how to loosen or tighten the xing devices on the ma-
chine. Do not attempt to perform operations unless properly qualied and with suitable experience.
In case of need, contact an authorized Service Centre for assistance.

User’s manual 7
TRANSPORT, STORAGE AND HANDLING
Conditions for transporting the machine
The tyre changer must be transported in its original packing and stowed in the position shown on
the external packing.
- Packing dimensions:
• width ................................................................................................................................765 mm
• depth ...............................................................................................................................980 mm
• height ...............................................................................................................................970 mm
- Weight of the machine with packing:
• standard ............................................................................................................................. 225 kg
• t.i. version .......................................................................................................................... 235 kg
Ambient conditions for machine transport and storage
Temperature: -25° ÷ +55°C.
WARNING
Do not stack other goods on top of the packing to avoid damaging it.
Handling
To move the packing, insert the tines of a fork-lift truck into the slots on the base of the packing itself
(pallet) (g. 1).
ATTENTION
Carry out the moving operations with great care, paying attention to move the packaged machine
only from the side clearly indicated on the packaging.
Failure to follow these recommendations may result in damage to the machine and put the operator’s
safety at risk.
Before moving the machine, refer to the HOISTING/HANDLING section.
1
1a
R
AQ
S
PN

8 User’s manual
UNPACKING/ASSEMBLY
WARNING
Take utmost care when unpacking, assembling, hoisting and installing the machine as described
in this heading.
Keep the original packing in good conditions to be used if the equipment has to be shipped in the
future and make sure that the machine has not suffered damage in transit.
Failure to comply with these instruction may damage the machine and risk the operator’s safety.
Remove the upper part of the packing.
Proceed with the following operations:
- Remove the tower (horizontal + vertical arms) from its position on the pallet.
- Free the mounting bar from the wooden lath that is keeping it locked. During this operation it is
advisable to keep the mounting bar in lowered position with a hand.
- Remove side cover.
- Fit the tower and in the meantime insert pneumatic hose A into its proper hole on the machine’s body.
- Check that rod P of the tower tilt cylinder is inserted in the U-bolt Q. Insert pin R and fasten it with
self-locking nut S without tightening it to the bottom.
- Fasten the tower on the machine’s body with the T.C.E.I. screw; do not forget to interpose the
notched washers which allow the electric continuity of the machine.
- Connect hose A to the valve placed on the pedal unit base inside the machine’s body and controlled
by the horizontal arm swing pedal.
- Press protection N in its original seat.
- Fit the side cover.
- Assemble the bead breaker with the proper pin and fasten it with the locknut until there is a slight
resistance in the rotation of the bead breaker.
HOISTING/HANDLING
To remove the machine from the pallet :
Lift the machine sideways enough to insert the forks of the fork-lift truck between the machine and
the pallet as showed in g.2.
At this point is possible to release the working arm removing the cord which binds the arm to the
turntable.This hoisting point must be used whenever you need to change the installation position of
3
800
800
700
®
2

User’s manual 9
the machine. Do not attempt to move the machine until it has been disconnected from the electricity
and compressed air supply systems.
INSTALLATION CLEARANCES
WARNING
The installation site must be chosen in strict compliance with the relevant regulations regarding
Safety in the workplace.
IMPORTANT: for correct, safe use of the equipment, users must ensure a lighting level of at least
300 lux in the place of use.
CAUTION
The installation of the machine must be performed in a dry area which must be protected
from adverse weather conditions.
Install the tyre changer in the chosen work position, complying with the minimum clearances shown
in g. 3, adjust the height of the bead breaking support foot so that the machine is correctly posi-
tioned on the ooring.
Place the machine so that the plug-socket combination is easily accessible.
The machine must be placed on a horizontal surface, preferably concrete or tiled oor. Do not install
on unstable or damaged surfaces.
The surface on which the machine rests must withstand the loads transmitted during operation. The
surface must have a load-carrying capacity of at least 500 kg/m2.
Ambient working conditions
- Relative humidity 50% (temp. 40°C) ÷ 90% (temp. 20°C) without condensation.
- Temperature 5°C ÷ 40°C.
WARNING
Use of the machine in a potentially explosive atmosphere is not permitted.
A
B
5
4
4 3

10 User’s manual
ELECTRICAL AND PNEUMATIC CONNECTIONS
WARNING
All operations required for the electrical connections of the equipment must be carried out
exclusively by a qualied electrician.
Before connecting the air supply system, make sure the machine is set up as in g. 4:
pedal 3 and 4 totally downwards, column forward.
- The electrical supply must be suitably sized in relation to:
• the machine input power as specied in the corresponding machine data plate;
• the distance between the machine and the power supply hook-up point, so that voltage drops
under full load do not exceed 4% (10% during start-up) compared with the rated voltage specied
on the data plate.
- The operator must:
• t a power plug on the power supply lead in compliance with the relevant safety standards (A g 5);
• Connect the machine to an efcient grounding circuit in compliance with the relevant electric stan-
dards, provided with a circuit breaker (residual current set to 30mA);
• t fuses to protect the power supply line, rated as indicated on the general wiring diagram in this
manual.
- In order to prevent the machine from being used by unauthorized personnel, it is advisable to
disconnect the power supply plug when the machine remains idle (switched off) for long periods.
WARNING
A good grounding connection is essential for correct operation of the machine.
NEVER connect the earth wire to a gas or water pipe, telephone line or any other unsuitable
objects.
Check that the pressure and ow-rate provided by the compressed air system are compatible with
those required for proper operation of the machine - see “Technical Data” section. For correct machine
operation the compressed air supply line must provide a pressure range from no less than 8 bar to
no more than 16 bar.
Connect the compressed air system by means of a supply pipe connected to the intake of the air
treatment unit on the REAR SIDE of the machine base.
Check that there is air lubrication oil in the Lubricating unit; rell if there is little or no oil. Use SAE20 oil.
The customer must provide an air cut-off valve upstream of the air treatment and regulating device
supplied with the machine.
WARNING
Connection 1 should be considered as an emergency valve to
disconnect the machine from the air line (g.6)
1
6

User’s manual 11
SAFETY REGULATIONS
The equipment is intended for professional use only.
WARNING
Only one operator may work on the equipment at a time.
WARNING
Failure to comply with the instructions and danger warnings may seriously injure operators
and any other person present near the machine. Do not operate the machine until you have
read and understood all the danger, warning and caution notices in this manual.
This machine must be used only by qualied and authorized personnel. A qualied operator is construed
as a person who has read and understood the manufacturer’s instructions, is suitably trained, and
is conversant with safety and adjustment procedures to be adhered to during operations. Operators
must not use the machine under the inuence of alcohol or drugs which may affect their capacity.
The operator must, in all cases:
- Be able to read and understand all the information in this manual.
- Have a thorough knowledge of the capabilities of this machine.
- Keep unauthorized persons well clear of the area of operation.
- Make sure the machine has been installed in compliance with all relevant regulations and legislation.
- Make sure that all machine operators are suitably trained, that they are capable of using the
equipment correctly and that they are adequately supervised.
- Never leave nuts, bolts, tools or any other equipment on the tyre changer as they may become
entrapped between moving parts.
- Not touch power lines or the inside of electric motors or any other electrical equipment before
making sure the power supply has been disconnected.
- Read this manual carefully and learn how to use the machine correctly and safely.
- Always keep this user and maintenance manual in an easily accessible place and consult it
whenever necessary.
WARNING
Do not remove or deface the Danger, Warning or Instruction decals. Replace any missing or
illegible decals. If one or more decals have been detached or damaged, replacements can be
obtained from your nearest dealer.
- When using and servicing the machine, observe the standardized industrial accident
prevention regulations for high voltages.
- Any unauthorized alterations or changes made to the machine shall automatically release the
manufacturer from any liability for damage or accidents attributable to such modications.
Specically,tampering with or removing the safety devices is a breach of the regulations for Safety
in the workplace.
- User must wear personal protective equipment such as gloves, safety footwear and goggles.
WARNING
When operating or servicing the equipment, tie back long hair and do not wear loose-tting clothes,
ties, necklaces, rings or wristwatches which could become entrapped by moving parts.

12 User’s manual
DESCRIPTION
The machine is a electro-pneumatic tyre changer automatic, to be used with wheels with drop
centre featuring weights and dimensions as described in the technical data section.
It is designed to work effectively on:
- Conventional wheels;
- Reverse rim wheels or wheels without central hole (use optional kit);
- Run-at tyres with reinforced sidewalls*.
* WARNING: There are specically studied procedures for this type of wheels.
NB: It may be difcult and sometimes impossible to clamp and/or demount wheels of Vintage
cars (cars out of production for over 30 years), some types of rally wheels and non-standardized
street wheels.
The machine is solidly constructed. It operates with the wheel in a vertical position for bead breaking
and horizontal for mounting and demounting tyres. All machine movements are controlled by the
operator by means of the pedals.
MANUFACTURER’S LABEL
Each machine carries a plate with its identication and some technical data.
As well as the manufacturer’s details, it indicates:
Mod. - Machine model;
V - power supply voltage in Volts;
A - Input voltage in Amperes;
kW - Absorbed power in kW;
Hz - Frequency in Hz;
Ph - Number of phases;
bar - Operating pressure in bar;
Serial No. - Machine serial number;
EC - EC marking.
Mod.
Ser. N.
Volt
Kw
Amp.
Year
Weight
Ph
Hz
Bar
Automotive Equipment
TECO s.r.l. Via Pio La Torre 10
42015 Correggio (R.E.) - ITALY
tel. [phone] - fax [phone]
WARNING
It is forbidden to modify or remove the data in the plate.

User’s manual 13
TECHNICAL DATA
- Overall dimensions (see g. 7a):
• Length .............................................................................................900/1200 (t.i.) min 1260 max
• Width .............................................................................................................. 820 min 1200 max
• Height ......................................................................................................... 1500 min x1800 max
- Table top clamping capacity:
• inside clamping .................................................................................................................. 13”-23”
• outside clamping ................................................................................................................. 10”-20”
- Rim width .............................................................................................................................320 mm
- Maximum tyre diameter: ....................................................................................................1000 mm
- Bead breaking pressure: ................................................................................................... .2900 Kg
- Air pressure ........................................................................................................................8-10 Bar
- Motor electrical features:
• 1ph version - 1 speed 220V - 50Hz .................................................................6A - 0,75 kW
• 3ph version - 1 speed 230V - 50Hz .............................................................2,8A - 0,55 kW
• 3ph version - 1 speed 400V - 50Hz .............................................................1,6A - 0,55 kW
• 3ph version - 2 speed 230V - 50Hz ...................................................5,3/6,8A - 0,8/1,1 kW
• 3ph version - 2 speed 400V - 50Hz ...................................................2,8/4,4A - 1,1/1,5 kW
- Weight ................................................................................................. 205 kg (220 kg versione t.i.)
- Weight of electrical/ electronic components: ........................................................................ 11,5 kg
- Noise level: A-weighted sound pressure level (LpA) at the working position ...... < 70 dB (A)±3dB(A)
The noise levels indicated correspond to emission levels and do not necessarily represent safe
operating levels. Although there is a relationship between emission levels and exposure levels, thi-
scan not be used reliably to establish whether or not further precautions are necessary. The factors
which determine the level of exposure to which the operator is subject to include the duration of the
exposure, the characteristics of the workplace, other sources of noise, etc. The permitted exposure
levels may also vary according to the country. However, this information will enable machine users
to make a more accurate assessment of hazard and risks.
7a
Min 820 - Max 1200
Min 1500 - Max 1800
Min 900/1200 - Max 1260
(t.i.)

14 User’s manual
STANDARD ACCESSORIES
044900800.........................................................................................................................Tyre lever
040000100.......................................................................................................................Brush (BR)
3-01523 ................................................................................................................Grease 4Kg (TG4)
ACCESSORIES ON DEMAND
100012100........................................................................................................................... UWA 24
(Adapters to increase the turntable clamping capacity (to be used in combination with US TPH)
100012000................................................................................................................................ UMA
Universal motorcycle adapters
100001500.................................................................................................................................CRA
Adapters for convex rims
8-11600005............................................................................................................................. PLS 2
(Pneumatic wheel lift complete with roller rest)
SPECIFIED CONDITIONS OF USE
The TECO tyre changers has been designed exclusively for mounting and demounting tyres, using
the tools the machines are equipped with, following the instructions in this manual.
WARNING
Any other operation carried out on the machine is considered as improper use and shall be
construed as negligence.
These machines are equipped with an ination system independent from any other function described
above. Take great care when using it (read the INFLATION chapter).
WARNING
You are strongly advised not to use equipment
or tools not originally manufactured by TECO .
Figure 8 shows the positions assumed by the operator
during the various stages of work with the machine.
A Bead breaker
B Tyre demounting and mounting
C Ination area.
WARNING
Keep hands well away from machine moving
parts.
WARNING
To stop the machine in an emergency:
- disconnect the power supply plug;
- isolate the compressed air supply network by disconnecting the (quick-coupling) shut-off valve (g. 6).
8
C
B
A

User’s manual 15
MAIN OPERATING PARTS
WARNING
Get to know your machine: the best way to prevent accidents and obtain top performance is to get
to know exactly how it works. Learn the function and location of all the controls. Check carefully that
each of the controls operates properly. To avoid any risk of accidents and injuries, the machine must
be installed and operated correctly and serviced regularly.
The machine main operating parts are shown in g. 9:
1 Reverse control pedal
2 Turntable
3 Bead breaker pedal
4 Bead breaker arm
5 Clamp control pedal
6 Clamp
7 Vertical arm
8 Horizontal arm
9 Vertical post control pedal
10 Mounting bar
11 Inating gun with pressure gauge
12 Filter Regulator + Lubricator Unit (regulates pressure, lters, removes humidity of and
lubricates the compressed air supplied)
13 Wheel support
14 Bead breaker
15 Grease container holder
16 Mounting head
17 Tyre lever
18 Air lubricator
19 Inator pedal for t.i. version
20 Inating unit
21 Air tank
22 Body
23 Tyre deating push button

16 User’s manual
9
standard version
t.i. version
(tubeless inating)
13
14
11
22
12
10
16
62
7
4
17
3
5
1
8
15
21
19
20
23
9

User’s manual 17
WARNING SIGNALS
PAY THE UTMOST ATTENTION TO THE WARNING LABELS ATTACHED TO THE MACHINE.
USING THE MACHINE WITHOUT READING THE WARNING SIGNALS MAY BE
SERIOUSLY DANGEROUS FOR THE OPERATOR.
DANGER OF CRUSHING PARTS OF THE
BODY BETWEEN THE BEAD BREAKER AND
THE MACHINE
C
DANGER OF HAND CRUSHING
BETWEEN CLAMP AND RIM.
DANGER OF HAND CRUSHING
BETWEEN MOUNTING HEAD
AND WHEEL.
D
CAUTION: AIR BLAST.
MAX. AIR SUPPLY LINE
PRESSURE 16 BAR
E
INFLATING GUN CONNECTION.
DO NOT DIRECTLY CONNECT
THE COMPRESSOR.
(only on standard version)
CAUTION: ELECTRIC CURRENT
DANGER OF CRUSHING PARTS OF THE
BODY BETWEEN THE BEAD BREAKER AND THE
WHEEL.
DANGER OF CRUSHING PARTS OF THE
BODY BETWEEN THE BEAD BREAKER ARM
AND THE MACHINE.
A
CAUTION: TOWER TILTING
000103700
000103500
000103000
000103100
000102800
F
000102700
G
000103600
H
I
J
000103400
000103200
000103300
B
D
G
B
H
I
J
F
E
A
C

18 User’s manual
Preliminary checks
Check that there is a pressure of at least 8 bar on the pressure gauge of the Filter Regulator +
Lubricator unit.
Check that the machine has been adequately connected to the power mains.
Deciding from which side of the wheel the tyre must be demounted
See g. 10.
Find the position of the drop centre A on the wheel rim. Find the largest width B and the smallest width C.
The tyre must be demounted or mounted with the wheel positioned on the turntable with the side
with the smallest width C facing upward.
Special instructions
Some types of wheels on the market require special procedures and precautions which differ from
the standard procedure.
This applies in particular to the following types of wheels:
Alloy rim wheels: some wheels have alloy rims where the drop centre A is very small or non-existent -
g. 10-B. These rims are not approved by the DOT (Department of Transportation) standards - these
initials certify that tyres comply with the safety standards adopted by the United States and Canada
(these wheels cannot be sold in these markets).
DANGER
Take utmost caution when mounting the tyre. The rim and/or the tyre may be damaged
accidentally, with the risk of the tyre exploding during the ination stage.
European style high-performance wheels (asymmetric curvature) - g.10-C: some European
wheels have rims with very pronounced curvature C, except in the area of the valve hole A where the
curvature is less pronounced B. On these wheels the bead must rst be broken in correspondence
with the valve hole, on both the top and bottom sides of the wheel.
Wheels with low pressure indicator system - g.10-D.
CC
A
B
AB
A
CC
A
B
D
C
A
B
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User’s manual 19
USE
BEAD BREAKING
-Fully close the turntable clamps acting on pedal 5 fig. 9.
-Remove the weights from the rim.
-Fully deate the tyre, removing the valve
- Adjust the rim rest depending on wheel diameter
-Place the wheel as shown in g. 11 and take the blade near the bead, keeping the necessary safety
distance between the rim and the bead breaker blade, so that the latter works on the tyre and not
on the rim.
-Press pedal 3 (g 9) to activate the bead breaker and free the bead from the rim.
Release the pedal. Pressing the bead breaker pedal (3 g. 9) the arm moves (4 g.9) and it may be
dangerous (crushing danger); pay the utmost attention during bead breaking.
Repeat this operation on the other side of the wheel.
It may be necessary to break the bead at several points to free it completely.
WHEEL CLAMPING
-Check if there are any weights left on the rim; if so, remove them.
-Thoroughly lubricate the sides of the tyre around the entire circumference of the lower and upper
bead to facilitate the demounting and avoid damaging the beads (g.12).
-Tilt the tower backwards.
-Depending on the diameter of the rim, close the four clamps if the rim is to be clamped from inside
or open them if the rim is to be clamped from outside. Place the wheel on the turntable, push it lightly
down and act on the control pedal to lock the wheel in its proper position (g. 13).
Acting on the turntable pedal (3 g.9) closes the clamps and may be dangerous (danger of hand
crushing). During rim clamping, do not keep the hands under the tyre.
11
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20 User’s manual
• Tool positioning (g.14 - 15)
- Tilt the tower forward by pressing the tower tilt
pedal
- Set the mounting bar in its working position
and let the mounting head touch the edge of the
rim.
- Press the yellow button from the outside of
the handle to lock both the mounting bar and
the horizontal arm. The mounting head will
automatically move 2/3 mm. away from the edge
of the rim, thus protecting it from damage.
DEMOUNTING
- Position the tyre lever between the mounting head and the tyre bead and lift the bead above the
forward portion of the mounting head itself.
- Make the turntable rotate clockwise by pressing the relevant pedal lightly and repeatedly, then
keep the pedal continuously pressed.
- Rotate the wheel through one turn and at the same time press down with a hand on the side of
the tyre opposite to the mounting head, in order to position the bead in the central groove of the
rim.
- If the wheel has an inner tube, remove it after swinging the horizontal arm + mounting bar in
non-work position.
- Repeat the above described procedures to take out the second bead. Then move the horizontal
arm + mounting bar in non-work position and take the tyre off the rim.
15
13 14