Fayat Dynapac CC1200 VI User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812313735.pdf
Vibratory rollersVibratory rollers
CC1200
EngineEngine
Kubota D1703-M-DI-E4B (T4f) (18.5 kW)Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Kubota D1703-M-IDI-E3 (T3) (26 kW)Kubota D1703-M-IDI-E3 (T3) (26 kW)
Serial numberSerial number
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in China
4812313735.pdf
CC1200 VI
10000395xxC008828 -
10000396xxC008837 -
10000395xxC008828 -
10000396xxC008837 -
10000395xxC008828 -
10000396xxC008837 -
10000395xxC008828 -
10000396xxC008837 -
Printed in China

year)other(Everymonth24theveryMaintenance,
4812313735.pdf2018-12-28
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Edge cutter/compactor ................................................................................ 9
Chip spreader.............................................................................................. 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Dimensions, top view ................................................................................ 16
Dimensions, side view............................................................................... 17
Weights and volumes................................................................................ 18

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Working capacity....................................................................................... 18
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Slopes ....................................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
ROPS ........................................................................................................ 23
Identification ............................................................................................................ 24
Product and component plates ................................................................. 24
Product identification number on the frame .............................................. 24
Explanation of 17PIN serial number.......................................................... 25
Machine plate............................................................................................ 25
Engine plates ............................................................................................ 26
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Locations - Control panel and controls...................................................... 32
Functional description - Membrane panel ................................................. 33
Function description - Display ................................................................... 33
Display explanations................................................................... 35
Transport mode .......................................................................... 36
Working mode, Vibration ............................................................ 37
Working mode - Edge cutter ....................................................... 39

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Working mode - Chip spreader................................................... 40
Function description, buttons on from/rear control.................................... 41
Function description - Alarm ..................................................................... 42
Electrical system...................................................................................................... 43
Fuses ........................................................................................................ 43
Fuses at battery master disconnect switch ............................................... 44
Relays on machine.................................................................................... 45
Operation ............................................................................................................................... 47
Before starting ......................................................................................................... 47
Master switch - Switching on..................................................................... 47
Driver seat - Adjustment............................................................................ 48
Parking brake - Check............................................................................... 49
Reserve brake - Control ............................................................................ 50
Instruments and lamps - Checking............................................................ 50
Interlock..................................................................................................... 51
Sprinkler system, wheels .......................................................................... 51
Operator position....................................................................................... 52
Adjusting the Off-set.................................................................................. 52
Starting .................................................................................................................... 53
Starting the engine .................................................................................... 53
D1703 ......................................................................................... 53
Driving ..................................................................................................................... 55
Operating the roller ................................................................................... 55
D1703 ......................................................................................... 55
Steering column ........................................................................................ 46

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Interlock/Emergency stop/Parking brake - Check ..................................... 56
Edge cutting (Optional) ............................................................................. 57
Vibration .................................................................................................................. 58
Manual/Automatic vibration....................................................................... 58
Braking .................................................................................................................... 59
Normal braking.......................................................................................... 59
Emergency braking ................................................................................... 59
Switching off.............................................................................................. 60
D1703 ......................................................................................... 60
Parking .................................................................................................................... 61
Chocking the wheels/drum........................................................................ 61
Battery disconnector ................................................................................. 61
Long-term parking.................................................................................................................. 63
Engine ....................................................................................................... 63
Battery....................................................................................................... 63
Air cleaner, exhaust pipe........................................................................... 63
Fuel tank ................................................................................................... 63
Hydraulic reservoir .................................................................................... 63
Steering cylinder, hinges, etc. ................................................................... 64
Watering system ....................................................................................... 64
Hoods, tarpaulin ........................................................................................ 64
Miscellaneous ........................................................................................................................ 65
Lifting ....................................................................................................................... 65
Locking the articulation ............................................................................. 65
Lifting the roller.......................................................................................... 66
Lifting the roller with a single -point lift (Optional) ..................................... 67
Unlocking the articulation .......................................................................... 68
Towing/Recovering.................................................................................................. 68

Release the brakes
................................................................................... 69
Short distance towing with switched off engine.........................................71
Towing the
roller........................................................................................ 72
Transport
................................................................................................................. 73
Securing CC1200 VI for loading
................................................................ 74
Securing CC1200 VI for loading (Side across the trailer)..........................76
Foldable ROPS
......................................................................................... 78
Securing CC1200 VI for loading (Side along the trailer)........................... 79
Operating instructions - Summary
......................................................................................... 81
Preventive maintenance
........................................................................................................ 83
Acceptance and delivery inspection
.......................................................... 83
Warranty.................................................................................................... 83
Maintenance - Lubricants and symbols
................................................................................. 85
Maintenance symbols
............................................................................... 87
Maintenance - Maintenance schedule
................................................................................... 89
Service and maintenance points
............................................................... 89
General
..................................................................................................... 90
Every 10 hours of operation
(Daily)........................................................... 90
After the FIRST 50 hours of operation
...................................................... 91
Every 50 hours of operation (
W eekly) ....................................................... 91
Every 250 / 750 / 1250 / 1750 hours of operation.....................................91
Every 500 hours of operation
.................................................................... 92
Every 1000 hours of operation
.................................................................. 93
Every 2000 hours of operation
.................................................................. 94
Every 3000 hours of operation
.................................................................. 95
Every 12th month (Annually)
..................................................................... 96
Every 24th month (Every other year)
........................................................ 96
Service - Checklis
t ................................................................................................... 97
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Maintenance, 10h ................................................................................................................ 99
Check - Coolant system .......................................................................... 99
Diesel engine Check oil level ................................................................. 100
Hydraulic reservoir, Level check - Filling................................................. 101
Air circulation - Check ............................................................................. 101
Fuel tank - Filling..................................................................................... 102
Water tank - Filling .................................................................................. 102
Sprinkler system/Drum
Checking - Cleaning................................................................................ 103
Scrapers, fixed
Checking - Setting................................................................................... 105
Scrapers, spring-action (Optional)
Checking - Adjustment ............................................................................ 106
Scrapers
Check - Adjustment................................................................................. 106
Brakes - Check........................................................................................ 107
Maintenance measures, First 50 hours................................................................................ 109
Engine oil and oil filter - Change ............................................................. 109
Replacing the hydraulic oil filter .............................................................. 111
Bolted joints
Check ...................................................................................................... 112
Maintenance - 50h ............................................................................................................... 113
Air cleaner
Check main filter ..................................................................................... 113
Steering cylinder and steering joint - Lubrication .................................... 114
Checking the fuel hoses and hose clamps.............................................. 115
Water separator - Draining
(on machines equipped with this)............................................................ 116
Sprinkler system/Drum
Cleaning of sprinkler nozzle..................................................................... 104

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Maintenance measures - 250 h ........................................................................................... 117
Battery
- Check condition .................................................................................... 117
Engine oil and oil filter - Change ............................................................. 118
Air cleaner
- Cleaning................................................................................................ 119
Replacing belts/Checking the belt tension .............................................. 120
Check - Coolant system .......................................................................... 121
Check - Air intake hoses ......................................................................... 122
Maintenance - 500h ............................................................................................................. 123
Battery
- Check condition .................................................................................... 123
Engine oil and oil filter - Change ............................................................. 124
Drum - oil level
Inspection - filling .................................................................................... 125
Rubber elements and bolted joints
Check ...................................................................................................... 126
Hydraulic reservoir cap - Check .............................................................. 126
Steering cylinder and steering joint - Lubrication .................................... 127
Check - Coolant system .......................................................................... 127
Air cleaner
Check - Replacement of main filter ......................................................... 128
Air filter indicator - Resetting ................................................................... 128
Replacing the fuel filter............................................................................ 129
Replacing the pre-filter ............................................................................ 129
D1703 ....................................................................................... 130
Check - Air intake hoses ......................................................................... 131
Fuel tank - Cleaning ................................................................................ 132
Fuel filter’s water separator - Draining
(on machines equipped with this)............................................................ 132
Coolers
Checking - Cleaning................................................................................ 133

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Replacing belts/Checking the belt tension .............................................. 134
Maintenance - 1000h ........................................................................................................... 135
Battery
- Check condition .................................................................................... 135
Engine oil and oil filter - Change ............................................................. 136
Drum - oil level
Inspection - filling .................................................................................... 137
Rubber elements and bolted joints
Check ...................................................................................................... 138
Hydraulic reservoir cap - Check .............................................................. 138
Steering cylinder and steering joint - Lubrication .................................... 139
Check - Coolant system .......................................................................... 139
Air cleaner
Check - Replacement of main filter ......................................................... 140
Air filter indicator - Resetting ................................................................... 140
Backup filter - Change............................................................................. 141
Replacing the fuel filter............................................................................ 141
Replacing the pre-filter ............................................................................ 142
D1703 ....................................................................................... 142
Fuel tank - Cleaning ................................................................................ 143
Coolers
Checking - Cleaning................................................................................ 143
Checking of EGR cooler.......................................................................... 143
Check - Air intake hoses ......................................................................... 144
Replacing the hydraulic oil filter .............................................................. 145
Replacing belts/Checking the belt tension .............................................. 146