Fayat DYNAPAC SD2500C User manual

Operating Instructions
Paver Finisher
SD2500C/SD2500CS/SD2530CS/SD2550CS
2021-04
4812209283

www.dynapac.com

5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
Allowed angle of rise and slope ............................................................... 12
Permissible approach angle ..................................................................... 12
Weights SD2500C/SD2500CS(all weights in t) ....................................... 13
Weights SD2530CS/SD2550CS (all weights in t) .................................... 13
Performance data SD2500C/SD2500CS .................................................. 14
Performance data SD2530CS/SD2550CS .............................................. 15
Travel drive/traction unit ........................................................................... 16
SD2500C/SD2500CS - Engine EU IIIa / Tier 3 (o) .................................... 16
SD2530CS/SD2550CS - Engine EU IIIa / Tier 3 (o). ................................. 16
SD2500C - Engine BS IV (o) .................................................................. 17
SD2500CS - Engine BS IV (o) .................................................................. 17
SD2530CS - Engine BS IV (o) ………....................................................... 18
SD2550CS - Engine BS IV (o) ………....................................................... 18
Hydraulic system ...................................................................................... 19
1
Table of contents
V Preface ..................................................................................... 1
1 General safety instructions
........................................................................ 2
1.1 Laws, guidelines, accident prevention regulations ..................................... 2
1.2 Safety signs, signal words ......................................................................... 3
"Danger"! ............................................................................................... 3
"Warning" ! ............................................................................................. 3
"Caution" ! .............................................................................................. 3
"Note" ! ................................................................................................... 3
1.3 Other supplementary information ............................................................... 3
1.4 Warnings .................................................................................................... 4
1.5 Prohibitive symbols .................................................................................... 6
1.6 Protective equipment ................................................................................. 7
1.7 Environmental protection ........................................................................... 8
1.8 Fire prevention ........................................................................................... 8
1.9 Additional information ................................................................................ 9
2 CE identification and Declaration of Conformity ...................................... 10
3 Guarantee conditions ............................................................................... 10
4 Residual risks ........................................................................................... 11
5 Sensibly predictable incorrect usage ....................................................... 12
A Correct use and application ................................................... 1
B Vehicle description ................................................................. 1
1 Application
................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Danger zones ............................................................................................. 8
4 Safety devices ............................................................................................ 9
5 Technical data, standard configuration .................................................... 11
5.1 Dimensions (all dimensions in mm) ......................................................... 11

5.16
5.17
5.18
5.19
5.20
5.21
5.22
Material compartment (hopper) ................................................................19
Material transfer .......................................................................................19
Material distribution SD2500C/SD2500CS ...............................................20
Material distribution SD2530CS/SD2550CS ............................................20
Screed lifting device .................................................................................21
Electrical system ......................................................................................21
Permissible temperature ranges ..............................................................21
2
6 Identification points ...................................................................................22
6.1 Warning signs ...........................................................................................25
6.2 Information signs ......................................................................................28
6.3 CE marking ...............................................................................................30
6.4 Instructive symbols, prohibitive symbols, warning symbols .....................31
6.5 Danger symbols .......................................................................................32
6.6 Further warnings and operating instructions ............................................33
6.7 Identification label for the paver finisher (41) ........................................35
6.8 Explanation of 17-digit PIN serial number ................................................36
6.9 Engine type plate ......................................................................................37
7 EN standards ............................................................................................38
7.1 Continuous sound pressure SD2500C/SD2500CS ..................................38
7.2 Operating conditions during measurement ..............................................38
7.3 Continuous sound pressure SD2530CS/SD2550CS …...........................39
7.4 Operating conditions during measurement ..............................................39
7.5 Vibration acting on the entire body ...........................................................40
7.6 Vibrations acting on hands and arms .......................................................40
7.7 Electromagnetic compatibility (EMC) .......................................................40
C11 Transportation .........................................................................1
1 Safety regulations for transportation ..........................................................1
2 Transportation on low-bed trailers ..............................................................2
2.1 Preparations ...............................................................................................2
3 Securing the load .......................................................................................4
3.1 Prepare the low-bed trailer .........................................................................4
3.2 Driving onto the low-bed trailer ...................................................................5
3.3 Lashing equipment .....................................................................................6
3.4 Loading .......................................................................................................7
3.5 Preparing the vehicle ..................................................................................8
4 Securing the load .......................................................................................9
4.1 Securing at the sides ..................................................................................9
4.2 Securing at the front ...................................................................................9
4.3 Securing at the rear - screed with side board ...........................................10
4.4 Securing at the rear - screed without side board ......................................11
Step 1: fasten lashing straps ................................................................11
Step 2: fasten lashing chains ...............................................................11
4.5 After transportation ...................................................................................12
Protective roof (o) .................................................................................13
5 Transportation ..........................................................................................15
5.1 Preparations .............................................................................................15
5.2 Driving mode ............................................................................................17
6 Loading by crane ......................................................................................18

Detailed display "Engine error messages" ........................................... 29
"Basic" menu ....................................................................................... 30
"Service" menu .................................................................................... 31
"Info & Settings" menu ......................................................................... 32
Display of the following information: .................................................... 32
"Screed" set-up menu .......................................................................... 33
"Paving / Travel" set-up menu ............................................................. 34
"Truck Assist / Set Assist" set-up menu ............................................... 36
"Day/night lighting" set-up menu .......................................................... 38
"Display" set-up menu ......................................................................... 39
"Camera / display" set-up menu .......................................................... 40
"Licence text" display ........................................................................... 41
"Remote lock" menu ............................................................................ 42
(B): Remote lock active ........................................................................ 43
3
7 Towing ..................................................................................................... 21
8 Safely parking the vehicle ........................................................................ 23
8.1 Lifting the vehicle with hydraulic lifts, lifting points ................................... 24
D11 Operation ................................................................................. 1
1 Safety regulations
...................................................................................... 1
2 Controls ...................................................................................................... 3
2.1 Operating panel ......................................................................................... 3
3 Remote control ......................................................................................... 60
D22 Operating the display ............................................................. 1
1 Operation of the input and display terminal
............................................... 2
Button layout on the display ................................................................... 2
1.1 Menu operation - procedure for adjusting parameters ............................... 5
Selecting and changing an adjustment parameter in a menu ................ 7
Selecting and changing a selection possibility in a menu ...................... 8
2 Menu structure ........................................................................................... 9
Menu of the "Home" displays ................................................................. 9
Displays: ................................................................................................ 9
"Home" menu - sub-menus .................................................................. 11
"Home" functions / "Quick settings" menu ........................................... 12
"Engine speed" menu / Engine measured value display ..................... 14
"Material management" measured value display ................................. 15
"Screed heater" adjustment and display menu (o) .............................. 16
"Paving area / Automatic steering unit" menu ..................................... 17
"Front wheel drive" measured value display (o) .................................. 18
"Particulate filter regeneration" menu (o) ............................................. 19
"Paving parameters" menu .................................................................. 21
Adjusting the paving parameters ......................................................... 23
Overview "Course thickness parameters" ........................................... 24
"Camera display" menu (o) .................................................................. 25
"Error memory" menu .......................................................................... 26
Detailed display "Error messages with travel drive stop" ..................... 27
Detailed display "Vehicle warning messages" ..................................... 28

4
Display of the following information: .....................................................43
"Lock menu" .........................................................................................44
"Service report" menu ..........................................................................45
Display of the following information: .....................................................45
Report for Dynapac service technician - step I ...................................46
Report for Dynapac service technician - step II ..................................47
Report for servicing carried out by the customer - step I ....................48
Report for servicing carried out by the customer - step II ...................49
3 Terminal error messages .........................................................................50
Status, warning and error messages symbols .....................................50
3.1 Error message drive lever ........................................................................57
3.2 Drive engine error codes ..........................................................................59
3.3 Error codes ...............................................................................................63
4 Menu structure of the setting and display menus ...................................103
D30 Mode of operation ...................................................................1
1 Operating elements on the paver finisher ..................................................1
1.1 Control elements on the operator's control station .....................................1
Protective roof (o) ...................................................................................2
Ladder ....................................................................................................4
Storage space ........................................................................................4
Control platform, moveable (o) ...............................................................5
Control platform lock (o) .........................................................................6
Storage compartment .............................................................................6
Operating panel ......................................................................................7
Protective roof (o) ...................................................................................8
Windscreen wiper ...................................................................................9
Emergency actuation control
platform, movable .................................................................................10
Seat console ........................................................................................11
Driver's seat, type I .............................................................................12
Driver's seat, type II ............................................................................13
Fuse box ..............................................................................................14
Batteries ...............................................................................................15
Main battery switch ..............................................................................15
Hopper transport safeguard .................................................................16
Screed lock, mechanical (o) .................................................................16
Screed lock, hydraulic (o) .....................................................................17
Paving thickness indicator ...................................................................18
Auger lighting (o) ..................................................................................19
Engine compartment lighting (o) ..........................................................19
LED working light (o) ............................................................................20
500 watt spotlight (o) ............................................................................21
Camera (o) ...........................................................................................21
Auger height adjustment ratchet (o) .....................................................22
Auger height displays ...........................................................................22
Sensor rod / sensor rod extension ......................................................23
Manual separator fluid spray (o) ..........................................................25
Separator fluid spraying system (o) .....................................................26

5
Conveyor limit switches -
PLC version ......................................................................................... 27
Conveyor limit switches -
conventional version ............................................................................ 28
Ultrasonic auger limit switches
(left and right) - PLC version ................................................................ 29
Ultrasonic auger limit switches
(left and right) - conventional version ................................................... 30
24 volt / 12 volt sockets (o) .................................................................. 31
Pressure control valve for screed charging/relieving ........................... 32
Pressure control valve for paving stop with relieving ........................... 32
Manometer for screed charging/relieving ............................................ 32
Central lubricating system (o): ............................................................. 33
Track clearer, mechanical (o) .............................................................. 34
Lane clearer, electric (o) ...................................................................... 35
Screed eccentric adjustment ............................................................... 36
Push roller crossbar, adjustable .......................................................... 37
Push roller crossbar, hydraulically
extendable (o) ...................................................................................... 38
Push roller damping, hydraulic (o) ....................................................... 38
Fire extinguisher (o) ............................................................................. 39
First-aid kit (o) ...................................................................................... 39
Rotary beacon (o) ................................................................................ 40
Fuelling pump (o) ................................................................................. 41
Illuminated balloon (o) ......................................................................... 42
Installation and operation ..................................................................... 44
Decommissioning ................................................................................ 45
Cleaning ............................................................................................... 45
Service safety ...................................................................................... 45
Truck Assist (o) .................................................................................... 46
Cool box (o) ......................................................................................... 47
D41 Mode of operation ................................................................... 1
1 Preparing for operation
.............................................................................. 1
Required devices and aids .................................................................... 1
Before starting work
(in the morning or when starting paving) ............................................... 3
Check list for the machine operator ....................................................... 3
1.1 Starting the paver finisher .......................................................................... 6
Before starting the paver finisher ........................................................... 6
"Normal" starting .................................................................................... 6
External starting (starting aid) ................................................................ 8
After starting ........................................................................................ 11
Observe indicator lamps ...................................................................... 13
Engine coolant temperature check (A) ................................................ 13
Battery charge indicator lamp (B) ........................................................ 13
Diesel engine oil pressure indicator lamp (C) ...................................... 13
Travel drive oil pressure indicator lamp (D) ......................................... 15
1.2 Preparation for transportation .................................................................. 17

6
Driving and stopping the paver finisher ................................................19
Preparations for paving ............................................................................20
Separator fluid ......................................................................................20
Screed heater system ..........................................................................20
Direction marks ....................................................................................21
Loading/conveying material .................................................................23
Starting for paving ....................................................................................25
Checks during paving ...............................................................................26
1.3
1.4
1.5
Paver function ......................................................................................26
Quality of the layer ...............................................................................26
1.6 Paving with "screed control at paving stop" and
"screed charging/relieving" .......................................................................27
General ................................................................................................27
Screed charging/relieving .....................................................................29
Screed control with paver finisher stop / in paving operation
(screed stop / paving stop / floating paving) .........................................29
Adjusting the pressure .........................................................................33
Setting pressure for screed control with paving stop + relieving: .........33
1.7 Interrupting/terminating operation ............................................................35
During breaks in paving (e.g. delay due to material trucks) .................35
During longer breaks (e.g. lunch break) ...............................................35
When work is finished ..........................................................................37
2 Malfunctions .............................................................................................38
2.1 Problems during paving ............................................................................38
2.2 Malfunctions on the paver finisher or screed ............................................40
1 Special notes on safety ..............................................................................1
2 Distribution auger .......................................................................................2
2.1 Height adjustment ......................................................................................2
Grain sizes up to 16 mm ........................................................................2
Grain sizes > 16 mm ..............................................................................2
2.2 Mechanical adjustment
with ratchet (o) ............................................................................................3
2.3 Hydraulic adjustment (o) ............................................................................3
2.4 Height adjustment for large working widths / with brace ............................4
3 Auger extension .........................................................................................6
3.1 Mounting extension parts ...........................................................................7
Mounting the material shaft and auger extension ..................................7
Mounting the outer auger bearing ..........................................................8
Mounting the auger end bearing ............................................................9
3.2 Auger extension chart ..............................................................................10
Auger upgrading, working width 3.14 m ...............................................12
Auger upgrading, working width 3.78 m ...............................................12
Auger upgrading, working width 4.42 m ...............................................12
Auger upgrading, working width 5.06 m ...............................................13
Auger upgrading, working width 5.70 m ...............................................13
Auger upgrading, working width 6.34 m ...............................................14
Auger upgrading, working width 6.98 m ...............................................15
Auger upgrading, working width 7.62 m ...............................................16
Auger upgrading, working width 8.26 m ...............................................17

7
Auger upgrading, working width 8.90 m .............................................. 18
Auger upgrading, working width 9.54 m .............................................. 19
Auger upgrading, working width 10.18 m ............................................ 20
Auger upgrading, working width 10.82 m ............................................ 21
Auger upgrading, working width 11.46 m ............................................ 22
Auger upgrading, working width 12.10 m ............................................ 23
Auger upgrading, working width 12.74 m ............................................ 24
3.3 Mounting the auger brace ........................................................................ 25
3.4 Aligning the auger .................................................................................... 27
3.5 Material shaft, hinged ............................................................................... 29
3.6 Hopper scraper ........................................................................................ 30
3.7 Crossbeam guide ..................................................................................... 31
4 Offsetting the screed ................................................................................ 32
5 Levelling ................................................................................................... 33
5.1 Slope controller ........................................................................................ 33
5.2 Fitting the height sensing device .............................................................. 34
5.3 Mounting the grade control system .......................................................... 34
5.4 Setting up the sensor arm ........................................................................ 35
5.5 Big ski 9 m, big ski 13 m ......................................................................... 36
Mounting the big ski bracket on the crossbeam .................................. 38
Mounting the swivel arms .................................................................... 39
Mounting the centre element ............................................................... 40
Extending the big ski ............................................................................ 41
Mounting the sensor bracket ............................................................... 42
Mounting and aligning the sensors ...................................................... 43
Mounting the distributor box ................................................................ 44
Connection diagram ............................................................................. 45
5.6 Levelling shoe 6m, 9m ............................................................................ 46
6 Automatic steering unit ............................................................................ 48
6.1 Mounting the automatic steering unit on the paver finisher ..................... 49
Mounting and aligning the sensor ........................................................ 50
Connecting the sensor ......................................................................... 50
Automatic steering unit
operating instructions ........................................................................... 51
7 Emergency stop during
feeder operation ....................................................................................... 52
8 Auger temperature measurement (O) ...................................................... 53
9 Limit switch .............................................................................................. 54
9.1 Auger limit switches (left and right) -
mounting the PLC version ........................................................................ 54
11 Identification points .................................................................................. 60

8
11.1
11.2
Information signs ......................................................................................61
Warning signs ...........................................................................................61
11.3 Further warnings and operating instructions ............................................61
11.4 Instructive symbols, prohibitive symbols, warning symbols .....................62
12 Screed ......................................................................................................75
12.1 Electrical connections side board - screed - Conventional version ..........75
12.2 Electrical connections side board - screed PLC version ..........................77
F10 Maintenance .............................................................................1
1 Notes regarding safety ...............................................................................1
1 Maintenance review ...................................................................................1
F31 Maintenance - conveyor .........................................................1
1 Maintenance - conveyor .............................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................4
Chain tension, conveyor (1) ...................................................................4
Conveyor drive - drive chains (2) ...........................................................6
Conveyor deflectors /
conveyor plates (3) .................................................................................7
F40 Maintenance - auger assembly ..............................................1
1 Maintenance - auger assembly ..................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................5
Outer auger bearing (1) ..........................................................................5
Auger planetary gear (2) ........................................................................6
Drive chains of the
augers (3) ...............................................................................................7
Auger box (4) .........................................................................................8
Seals and sealing rings (5) .....................................................................9
Gearbox bolts
Check tightening (6) .............................................................................10
Mounting screws -