Fayat Dynapac CC1100C VI User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812163101_A.pdf4812163101_A.pdf
Vibratory rollersVibratory rollers
CC1100C VI / CC1200C VICC1100C VI / CC1200C VI
EngineEngine
Kubota D1703-M-DI-E4B (T4f) (18.5 kW)Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Kubota D1703-M-IDI-E3 (T3) (26 kW)Kubota D1703-M-IDI-E3 (T3) (26 kW)
Kubota D1803-CR (T4f) (28 kW)Kubota D1803-CR (T4f) (28 kW)
Kubota D1703-M-DI-E4B (T5) (18.5 kW)Kubota D1703-M-DI-E4B (T5) (18.5 kW)
Serial numberSerial number
10000393xxA022045 -10000393xxA022045 -
10000392xxA021396 -10000392xxA021396 -
10000394xxA021673 -10000394xxA021673 -
10000399xxA021830 -10000399xxA021830 -
10000398xxA021518 -10000398xxA021518 -
10000400xxA021646 -10000400xxA021646 -
10000445xxA0***** -10000445xxA0***** -
10000447xxA023526 -10000447xxA023526 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges...................................................................................... 8
Safety (Optional)...................................................................................................................... 9
Edge cutter/compactor................................................................................ 9
Chip spreader.............................................................................................. 9
Special instructions................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Dimensions, top view ................................................................................ 16
Dimensions, side view............................................................................... 17
Weights and volumes................................................................................ 18

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Working capacity....................................................................................... 18
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Slopes ....................................................................................................... 21
Machine description............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
ROPS........................................................................................................ 23
Identification ............................................................................................................ 24
Product and component plates ................................................................. 24
Product identification number on the frame .............................................. 24
Explanation of 17PIN serial number.......................................................... 25
Machine plate............................................................................................ 25
Engine plates ............................................................................................ 26
Location - decals....................................................................................... 28
Safety decals............................................................................................. 31
Info decals................................................................................................. 34
Instruments/Controls ............................................................................................... 35
Locations - Control panel and controls...................................................... 35
Functional description - Membrane panel ................................................. 36
Function description - Display ................................................................... 36
Display explanations................................................................... 38
Transport mode .......................................................................... 39
Working mode, Vibration ............................................................ 40
Working mode - Edge cutter ....................................................... 42

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Working mode - Chip spreader................................................... 43
Function description, buttons on from/rear control.................................... 44
User settings............................................................................... 45
Sub-menu - Regeneration
(only D1803 T4f (28 kW)).......................................................................... 46
Sub-menu - Alarm....................................................................... 46
Function description - Alarm ..................................................................... 48
Electrical system...................................................................................................... 49
Fuses ........................................................................................................ 49
Fuses at battery master disconnect switch ............................................... 50
Relays on machine.................................................................................... 51
Operation ............................................................................................................................... 53
Before starting ......................................................................................................... 53
Master switch - Switching on..................................................................... 53
Driver seat - Adjustment............................................................................ 54
Parking brake - Check............................................................................... 55
Reserve brake - Control ............................................................................ 56
Instruments and lamps - Checking............................................................ 56
Interlock..................................................................................................... 57
Sprinkler system, wheels .......................................................................... 57
Operator position....................................................................................... 58
Adjusting the Off-set.................................................................................. 58
Flow divider (Optional) .............................................................................. 59
Starting .................................................................................................................... 59
Starting the engine.................................................................................... 59
D1703 ......................................................................................... 59
D1803 ......................................................................................... 60
Driving ..................................................................................................................... 61
Operating the roller ................................................................................... 61
D1703 ......................................................................................... 61

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D1803 ......................................................................................... 61
Interlock/Emergency stop/Parking brake - Check ..................................... 62
Edge cutting (Optional) ............................................................................. 63
Vibration .................................................................................................................. 64
Manual/Automatic vibration....................................................................... 64
Braking .................................................................................................................... 65
Normal braking.......................................................................................... 65
Emergency braking ................................................................................... 65
Switching off.............................................................................................. 66
D1703 ......................................................................................... 66
D1803 ......................................................................................... 66
Parking .................................................................................................................... 67
Chocking the wheels/drum........................................................................ 67
Battery disconnector ................................................................................. 67
Long-term parking.................................................................................................................. 69
Engine....................................................................................................... 69
Battery....................................................................................................... 69
Air cleaner, exhaust pipe........................................................................... 69
Fuel tank ................................................................................................... 69
Hydraulic reservoir .................................................................................... 69
Steering cylinder, hinges, etc.................................................................... 70
Watering system ....................................................................................... 70
Hoods, tarpaulin........................................................................................ 70
Miscellaneous ........................................................................................................................ 71
Lifting....................................................................................................................... 71
Locking the articulation ............................................................................. 71
Lifting the roller.......................................................................................... 72
Lifting the roller with a single -point lift (Optional) ..................................... 73
Unlocking the articulation.......................................................................... 74
Towing/Recovering.................................................................................................. 74

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Release the brakes ................................................................................... 75
Releasing the brake, wheel motors (Optional) .......................................... 76
Short distance towing with switched off engine......................................... 77
Towing the roller........................................................................................ 78
Transport ................................................................................................................. 79
Securing CC1100C VI / 1200C VI for loading ........................................... 80
Securing CC1100C VI / 1200C VI for loading (Side across the trailer)..... 82
Securing CC1100C VI / 1200C VI for loading (Side along the trailer)....... 84
Foldable ROPS ......................................................................................... 86
Operating instructions - Summary ......................................................................................... 87
Preventive maintenance ........................................................................................................ 89
Acceptance and delivery inspection.......................................................... 89
Warranty.................................................................................................... 89
Maintenance - Lubricants and symbols ................................................................................. 91
Maintenance symbols ............................................................................... 93
Maintenance - Maintenance schedule ................................................................................... 95
Service and maintenance points............................................................... 95
General ..................................................................................................... 96
Every 10 hours of operation (Daily)........................................................... 96
After the FIRST 50 hours of operation ...................................................... 97
Every 50 hours of operation (Weekly)....................................................... 97
Every 250 / 750 / 1250 / 1750 hours of operation..................................... 97
Every 500 hours of operation.................................................................... 98
Every 1000 hours of operation.................................................................. 99
Every 1500 hours of operation (only T4 (28 kW)) ..................................... 99
Every 2000 hours of operation................................................................ 100
Every 3000 hours of operation................................................................ 101
Every 12th month (Annually)................................................................... 102
Every 24th month (Every other year) ...................................................... 102
Service - Checklist................................................................................................. 103

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Maintenance, 10h ................................................................................................................ 105
Check - Coolant system .......................................................................... 105
Diesel engine Check oil level ................................................................. 106
Hydraulic reservoir, Level check - Filling................................................. 107
Air circulation - Check ............................................................................. 107
Fuel tank - Filling..................................................................................... 108
Water tank - Filling .................................................................................. 108
Sprinkler system/Drum
Checking - Cleaning................................................................................ 109
Sprinkler system / Wheels
Check - Cleaning..................................................................................... 109
Pump system / Tire
Check - Cleaning..................................................................................... 110
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 111
Scrapers, fixed
Checking - Setting................................................................................... 111
Scrapers, spring-action (Optional)
Checking - Adjustment............................................................................ 112
Scrapers
Check - Adjustment................................................................................. 112
Brakes - Check........................................................................................ 113
Maintenance measures, First 50 hours................................................................................ 115
Engine oil and oil filter - Change ............................................................. 115
Replacing the hydraulic oil filter .............................................................. 117
Bolted joints
Check...................................................................................................... 118
Maintenance - 50h ............................................................................................................... 119
Air cleaner
Check main filter ..................................................................................... 119
Steering cylinder and steering joint - Lubrication .................................... 120
Checking the fuel hoses and hose clamps.............................................. 121
Water separator - Draining
(on machines equipped with this)............................................................ 122

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Tires - Tire pressure................................................................................ 122
Maintenance measures - 250 h ........................................................................................... 123
Battery
- Check condition .................................................................................... 123
Engine oil and oil filter - Change ............................................................. 124
Air cleaner
- Cleaning................................................................................................ 125
Replacing belts/Checking the belt tension .............................................. 126
Check - Coolant system .......................................................................... 127
Check - Air intake hoses ......................................................................... 128
Maintenance - 500h ............................................................................................................. 129
Battery
- Check condition .................................................................................... 129
Engine oil and oil filter - Change ............................................................. 130
Drum - oil level
Inspection - filling .................................................................................... 131
Rubber elements and bolted joints
Check...................................................................................................... 132
Hydraulic reservoir cap - Check .............................................................. 132
Steering cylinder and steering joint - Lubrication .................................... 133
Check - Coolant system .......................................................................... 133
Air cleaner
Check - Replacement of main filter ......................................................... 134
Air filter indicator - Resetting ................................................................... 134
Replacing the fuel filter............................................................................ 135
Replacing the pre-filter............................................................................ 135
D1703 ....................................................................................... 136
D1803 ....................................................................................... 136
Check - Air intake hoses ......................................................................... 137
Fuel tank - Cleaning................................................................................ 138
Fuel filter’s water separator - Draining
(on machines equipped with this)............................................................ 138

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Coolers
Checking - Cleaning................................................................................ 139
Replacing belts/Checking the belt tension .............................................. 140
Maintenance - 1000h ........................................................................................................... 141
Battery
- Check condition .................................................................................... 141
Engine oil and oil filter - Change ............................................................. 142
Drum - oil level
Inspection - filling .................................................................................... 143
Rubber elements and bolted joints
Check...................................................................................................... 144
Hydraulic reservoir cap - Check .............................................................. 144
Steering cylinder and steering joint - Lubrication .................................... 145
Check - Coolant system .......................................................................... 145
Air cleaner
Check - Replacement of main filter ......................................................... 146
Air filter indicator - Resetting ................................................................... 146
Backup filter - Change............................................................................. 147
Replacing the fuel filter............................................................................ 147
Replacing the pre-filter............................................................................ 148
D1703 ....................................................................................... 148
D1803 ....................................................................................... 148
Fuel tank - Cleaning................................................................................ 149
Coolers
Checking - Cleaning................................................................................ 149
Checking of EGR cooler.......................................................................... 149
Check - Air intake hoses ......................................................................... 150
Replacing the hydraulic oil filter .............................................................. 151
Replacing belts/Checking the belt tension .............................................. 152
Maintenance measures - 1500 h (only T4f (28 kW))............................................................ 153
Check - Spreader.................................................................................... 153
Check - EGR cooler ................................................................................ 153