Fayat Dynapac F80W User manual

F80W, Hatz
www.dynapac.com
OPERATING MANUAL
OPERATING MANUAL
Asphalt paver wheeled
F80W
Hatz
4812217930

F80W
Asphalt paver, wheeled
Hatz Tier 4 nal
Operating Manual
Edition 04/2018 EN
From Serial No. 4510023
Original Operating Manual

GNURÄLKRESTÄTIMROFNOKGE lanigirO enihcsamtmaseG
DYNAPAC GmbH
Ammerlaender Strasse 193 Wir
D-26203 Wardenburg erklären hiermit in alleiniger Verantwortung, dass das Produkt
Strassenfertiger
emannenihcsaM
F80W Tier 4F
pytnenihcsaM
*Test*
.rN-negrahC)NIP(redo-neireS
2006/42 2014/30 2000/14
allen zutreffenden Bestimmungen der folgenden Richtlinien (ggf. in der
geltenden novellierten Fassung) und den Rechtsvorschriften der
Mitgliedstaaten entspricht
sdradnatSetreisinomrahetdnawegnA
149
Installierte Nettoleistung Motor (kW)
106
)A(BdlegepsgnutsiellahcSrenessemeG
107
)A(BdlegepsgnutsiellahcSretreitnaraG
:tätimrofnoKredgnulietrueBruznerhafreV
Anhang VI
TÜV NORD CERT GmbH
(CE 0044)
Langenmarkstrasse 20
D-451 41 Essen / Germany
Beauftragte benannte Stelle für Lärm-Richtlinie 2000/14/EG
Thorsten Bode,nosrePreddnusrelletsrEsednoitisoPdnuemaN dnugnulletsrEruzegarfnAnehcildröhebnetednürgebrenieiebeidreganaMlareneG Vorlage des entsprechenden Abschnitts der technischen Unterlagen
berechtigt ist
srelletsrEsedtfirhcsretnU
Wardenburg 19.09.2018
gnulletsrEredmutaDdnutrO
0288.60E E
EN500-1:2006+A1:2009 EN500-6:2006+A1:2008
EC DECLARATION OF CONFORMITY
Translation
Individual machine
We
declare under our sole responsibility that the product
Machine name
Machine type
Serial or batch (PIN) No.
complies with all the relevant provisions of the following directives,
as amended, and the corresponding national regulations
Harmonized standards applied
Net installed power [kW]
Measured sound power level dB(A)
Guaranteed sound power level dB(A)
Conformity assessment procedure followed:
Annex V
Name and address of the notified body involved for directive
2000/14/EC
Name and position of issuer and the person
authorised to compile and transmit, in response to a reasoned
request by the national authorities, relevant part of the technical file
Signature of issuer
Place and date of issue

1F80W
D451020
Congratulations to purchasing anew DYNAPAC machine. This modern machine is characterised by simple operation and easy mainte-
nance. In order to avoid faults due to improper operation and maintenance, we request that you read this Operating Manual with great
care and keep them for later reference.
With kind regards,
Dynapac GmbH | Ammerlaender Str. 93 | 26203 Wardenburg – Germany
%[phone] | www.dynapac.com
This Operating Manual consists of:
I. Specication manual II. Operating manual III. Maintenance manual
The purpose of this Operator’sManual is to familiarize operators with safe operation of the machine and provide them information
for maintenance. Therefore it is necessary to pass this manual to operators and ensure that it will be read by them carefully before the
road roller is used.
DYNAPAC assumes no responsibility in cases when the machine is operated incorrectly or is used incorrectly in operating modes,
which may result in an injury or death, damage to the machine or property or environmental pollution.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery and reduces repair costs and down time.
In order to ensure smooth operation of the DYNAPAC compaction equipment, use only original spare parts supplied by
DYNAPAC for repairs.
The operating instructions must always be kept available on the machine in an appropriate place.

2F80W
Preface
Information, specications, and recommended operation and maintenance instructions contained in this publication are basic and
nal information at the time of the printing of this publication. Printer’serrors, technical modications, and modications of gures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
DYNAPAC reserves the right to perform modications at any time with no obligation to inform the machine user. If you identify any
dierences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of DYNAPAC

3F80W
D409002A
SAFETY NOTICES AND SIGNS:
The notice warns of aserious risk of personal injury or other personal hazards.
The notice warns of possible damage to the machine or its parts.
The notice warns of the necessity of environmental protection.
! CAUTION!
As used in this operating manual, the terms right, left, front and rear indicate sides ofthe machine moving
forward.
REAR
TOP
DOWN
FRONT LEFT RIGHT
DOWN
TOP

4F80W
Contents
Contents ...........................................................................................................................................................4
1 SPECIFICATION MANUAL......................................................................................................................9
1.1 Basic data ..............................................................................................................................................10
1.2 Dimensional drawing of the machine.................................................................................................12
1.3 Technical data .......................................................................................................................................14
1.3.1 Specication table.................................................................................................................................................................................................14
1.3.2 Machine gradeability and lateral static stability.........................................................................................................................................16
1.4 Optional equipment.............................................................................................................................18
1.4.1 Table of optional equipment.............................................................................................................................................................................18
1.4.2 Screed vibration units ..........................................................................................................................................................................................19
1.4.3 Mechanical screed extension............................................................................................................................................................................20
1.4.4 Dual wheels..............................................................................................................................................................................................................22
1.4.5 Front wheel scraper ..............................................................................................................................................................................................23
1.4.6 Material hopper extension.................................................................................................................................................................................24
1.4.7 Additional lighting ................................................................................................................................................................................................25
2 OPERATING MANUAL ..........................................................................................................................29
2.1 Main safety precautions.......................................................................................................................30
2.1.1 Obligations before putting into operation...................................................................................................................................................30
2.1.2 Assurance of safety precautions by the owner...........................................................................................................................................30
2.1.3 Requirements for qualied personnel ...........................................................................................................................................................31
2.1.4 Machine operator'sobligations........................................................................................................................................................................32
2.1.5 Screed operators' obligations ...........................................................................................................................................................................33
2.1.6 Driver'sstand and screed operator stand during machine operation ...............................................................................................34
2.1.7 Dangerous zone and safe distance .................................................................................................................................................................35
2.1.8 Machine operation at unclear working areas..............................................................................................................................................38
2.1.9 Manual signals .......................................................................................................................................................................................................38
2.1.10 Safety notices and symbols used on the machine ....................................................................................................................................42
2.1.11 Personal protective equipment........................................................................................................................................................................45
2.1.12 General safety precautions.................................................................................................................................................................................46
2.1.13 Safety precautions during machine operation...........................................................................................................................................46
2.1.14 Safety and re precautions during the use of gas bottles......................................................................................................................47
2.1.15 Safety precautions for the use of portable re extinguisher .................................................................................................................48
2.1.16 Safety and re precautions during welding on the machine................................................................................................................48
2.1.17 Safety precautions for electrical and electronic equipment of the machine ..................................................................................49
2.1.18 Prohibited activities ..............................................................................................................................................................................................50
2.2 Preservation and storage.....................................................................................................................52
2.2.1 Storage places and storage conditions..........................................................................................................................................................52
2.2.2 Preservation and storage of the machine for 1–2 months.....................................................................................................................53
2.2.3 Preservation and storage of the machine for aperiod over 2 months...............................................................................................54
2.2.4 Removing chemical preservatives and putting the machine into operation..................................................................................55

5F80W
OPERATING MANUAL
2.3 Machine disposal..................................................................................................................................57
2.3.1 Machine disposal after its service life.............................................................................................................................................................57
2.4 Machine description.............................................................................................................................58
2.4.1 Description of main parts of the machine and screed.............................................................................................................................59
2.4.2 Main dashboard .....................................................................................................................................................................................................62
2.4.3 Display .......................................................................................................................................................................................................................66
2.4.4 Foot switch...............................................................................................................................................................................................................68
2.5 Operation of the machine....................................................................................................................70
2.5.1 Turning ON/OFF the battery disconnecter...................................................................................................................................................70
2.5.2 Basic equipment of the machine .....................................................................................................................................................................71
2.5.3 Machine footboard................................................................................................................................................................................................74
2.5.4 Deposition boxes and safety covers on the machine...............................................................................................................................75
2.5.5 Mounting of screed reduction plates.............................................................................................................................................................77
2.5.6 Beacon .......................................................................................................................................................................................................................79
2.5.7 Driver'sstand...........................................................................................................................................................................................................80
2.5.8 Starting the engine ...............................................................................................................................................................................................81
2.5.9 Starting the engine using starting leads from external power supply ..............................................................................................82
2.5.10 Travel and reversing of the machine...............................................................................................................................................................83
2.5.11 Stopping the machine and engine..................................................................................................................................................................85
2.5.12 Machine parking ....................................................................................................................................................................................................86
2.5.13 Front wheel..............................................................................................................................................................................................................87
2.5.14 Using and setting the paving direction indicator......................................................................................................................................88
2.5.15 Hopper.......................................................................................................................................................................................................................89
2.5.16 Material outlet.........................................................................................................................................................................................................90
2.5.17 Conveyor...................................................................................................................................................................................................................91
2.5.18 Conveyor limit switch...........................................................................................................................................................................................92
2.5.19 Augers........................................................................................................................................................................................................................93
2.6 Operation of the screed .......................................................................................................................94
2.6.1 Lifting and lowering the screed........................................................................................................................................................................94
2.6.2 Screed lock...............................................................................................................................................................................................................95
2.6.3 Setting the paving width ....................................................................................................................................................................................96
2.6.4 Setting the paving thickness.............................................................................................................................................................................98
2.6.5 Setting the roadway prole ...............................................................................................................................................................................99
2.6.6 Setting the end gates........................................................................................................................................................................................ 100
2.6.7 Screed vibration (optional equipment)...................................................................................................................................................... 101
2.6.8 Screed gas heating............................................................................................................................................................................................. 102
2.6.9 Loading material to the machine.................................................................................................................................................................. 108
2.6.10 Start of paving...................................................................................................................................................................................................... 109
2.6.11 End of paving ....................................................................................................................................................................................................... 110
2.7 Machine transport ..............................................................................................................................111
2.7.1 Preparation of the machine for transport.................................................................................................................................................. 111
2.7.2 Loading the machine using aramp ............................................................................................................................................................. 112
2.7.3 Loading the machine with acrane............................................................................................................................................................... 113
2.7.4 Machine transport.............................................................................................................................................................................................. 114
2.7.5 Preparation of the machine for operation after transportation ........................................................................................................ 114
2.8 Special conditions to use the machine .............................................................................................115
2.8.1 Towing the machine.......................................................................................................................................................................................... 115
2.8.2 Climatic conditions ............................................................................................................................................................................................ 116
2.8.3 Operation of the machine in dusty environment................................................................................................................................... 116

6F80W
Contents
3 MAINTENANCE MANUAL ..................................................................................................................119
3.1 Safety and other measures during maintenance of the machine ..................................................121
3.1.1 Safety precautions during machine maintenance ................................................................................................................................. 121
3.1.2 Safety and re precautions during replacement of operating uids............................................................................................... 122
3.1.3 Environmental and hygienic principles...................................................................................................................................................... 123
3.1.3.1 Hygienic principles............................................................................................................................................................................................. 123
3.1.3.2 Environmental principles................................................................................................................................................................................. 123
3.2 Specication of operating uids .......................................................................................................124
3.2.1 Engine oil ............................................................................................................................................................................................................... 124
3.2.2 Fuel........................................................................................................................................................................................................................... 124
3.2.3 Hydraulic oil.......................................................................................................................................................................................................... 125
3.2.4 Anti-adherent solution ..................................................................................................................................................................................... 125
3.2.5 Liquid gas............................................................................................................................................................................................................... 126
3.2.6 Lubricating grease.............................................................................................................................................................................................. 126
3.3 Table of uid quantities .....................................................................................................................127
3.3.1 Overview of uids quantities and overview of symbols specied in maintenance plans ....................................................... 127
3.4 Lubrication and maintenance chart..................................................................................................128
3.5 Lubrication and service plan .............................................................................................................130
3.5.1 Maintenance plan............................................................................................................................................................................................... 130
3.6 Lubrication and maintenance operations ........................................................................................131
Every 10 hours at the beginning of work (daily)..............................................................................132
3.6.1 Fuel level check.................................................................................................................................................................................................... 132
3.6.2 Engine oil check .................................................................................................................................................................................................. 133
3.6.3 Hydraulic oil check in the hydraulic tank ................................................................................................................................................... 134
3.6.4 Driver'sstand cleaning...................................................................................................................................................................................... 135
3.6.5 Cleaning the hopper, outlets and conveyor.............................................................................................................................................. 136
3.6.6 Auger cleaning..................................................................................................................................................................................................... 137
3.6.7 Test of burner ignition, ame position adjustment and spark plug maintenance ..................................................................... 138
3.6.8 Gas equipment tightness check.................................................................................................................................................................... 142
Every 10 hours at the end of work (daily) .........................................................................................143
3.6.9 Fuel level check.................................................................................................................................................................................................... 143
3.6.10 Cleaning the hopper, outlets and conveyor.............................................................................................................................................. 144
3.6.11 Auger cleaning..................................................................................................................................................................................................... 145
Every 50 hours (week) ........................................................................................................................146
3.6.12 Cleaning the water separator......................................................................................................................................................................... 146
3.6.13 Machine lubrication........................................................................................................................................................................................... 147

7F80W
OPERATING MANUAL
Every 100 hours of operation (monthly)...........................................................................................150
3.6.14 Fuel system tightness check........................................................................................................................................................................... 150
3.6.15 Rear wheel fastening check ............................................................................................................................................................................ 151
3.6.16 Conveyor chain tensioning ............................................................................................................................................................................. 152
Every 250 hours of operation (every 3 months)...............................................................................153
3.6.17 Engine oil replacement..................................................................................................................................................................................... 153
3.6.18 Engine air intake check..................................................................................................................................................................................... 154
3.6.19 Engine accelerator cable tension check ..................................................................................................................................................... 155
3.6.20 Hydraulic oil cooler cleaning.......................................................................................................................................................................... 156
3.6.21 Hydraulic circuit tightness check.................................................................................................................................................................. 157
3.6.22 Battery check........................................................................................................................................................................................................ 158
Every 500 hours of operation (every 6 months)...............................................................................160
3.6.23 Fuel lter replacement...................................................................................................................................................................................... 160
3.6.24 Air lter replacement......................................................................................................................................................................................... 162
3.6.25 Front and rear wheel condition check ........................................................................................................................................................ 163
Every 1000 hours (yearly) ..................................................................................................................164
3.6.26 Engine oil lter cleaning................................................................................................................................................................................... 164
3.6.27 Hydraulic oil and hydraulic oil lter replacement................................................................................................................................... 166
3.6.28 Gas line hose replacement.............................................................................................................................................................................. 168
Maintenance as required ...................................................................................................................169
3.6.29 Battery replacement.......................................................................................................................................................................................... 169
3.6.30 Screw connections tightness check............................................................................................................................................................. 170
3.7 Troubleshooting .................................................................................................................................172
3.7.1 Troubleshooting.................................................................................................................................................................................................. 172
3.7.2 Troubleshooting engine faults when indicator lamps are lit on the display................................................................................. 172
3.7.3 Troubleshooting the hydraulic system ....................................................................................................................................................... 172
3.7.4 Troubleshooting the electrical system........................................................................................................................................................ 173
3.7.5 Troubleshooting of screed heating when active error indicator lamp is lit and an error code is shown on the display....174
3.7.6 List of error codes displayed on the display.............................................................................................................................................. 175
3.8 Appendices .........................................................................................................................................178
3.8.1 Machine wiring diagram.................................................................................................................................................................................. 178
3.8.2 Machine hydraulic system diagram ............................................................................................................................................................. 184
3.8.2.1 Measuring points of the hydraulic circuit .................................................................................................................................................. 184
3.8.3 Screed gas heating system diagram............................................................................................................................................................ 186
3.8.4 Table of spare parts for regular maintenance........................................................................................................................................... 188
3.8.5 Content of the lter set after 500 hours (4812088533)......................................................................................................................... 188
3.8.6 Content of the lter set after 1000 hours (4812088534) ...................................................................................................................... 188
3.8.7 Table of optional equipment.......................................................................................................................................................................... 189

8F80W

9F80W
SPECIFICATION MANUAL
1 SPECIFICATION MANUAL
F80W
(Hatz Tier 4 Final)

10 F80W
AMMERLAENDER STR. 93
D-26203 WARDENBURG
GERMANY
9
10
3
1
2
5
11
D3487
4
6
8
7
The machine that complies with the requirements on health
protection and safety is provided with a nameplate with CE
marking.
1. Name – always stated only in the English version
2. Type
3. Serial number
4. Operating weight
5. Maximum mass
6. Rated power
7. Version
8. Transport weight
9. Front axle load
10. Rear axle load
11. Year of manufacture
Machine type
................................................................................................................
Serial number of the machine
................................................................................................................
Year of manufacture
................................................................................................................
Engine type
................................................................................................................
Serial number of the engine
................................................................................................................
Screed type
................................................................................................................
Serial number of the screed
................................................................................................................
Machine description
The F80W wheeled asphalt paver is equipped with ascreed with
gas heating. The basic paving width is from 800mm (31.5in) to
1,300 mm (51.2 in).
The machine is characterised with good manoeuvrability, good
view from the operator'splace, awide range of uses and easy
transport.
Specication of the expected use of the machine
The performance and dimensions of the F80W wheeled asphalt
paver predetermine it for awide range of paving works, in par-
ticular for city streets, city centres as well as for repairs and gen-
eral maintenance of constructions.
The F80W wheeled asphalt paver has been designed and man-
ufactured for the use for:
Paving asphalt mixtures (at hot condition)
Paving loose mixtures (at cold condition)
The machine is not intended for paving concrete.
1.1 Basic data

11F80W
D451023
AMMERLAENDERSTR.93
D-26203WARDENBURG
GERMANY
D451024
D451025
SPECIFICATION MANUAL
Nameplate.
Serial number of the machine.
Nameplate of the screed.
Serial number of the screed.
Serial number of the engine.

12 F80W
W1
W2
W
W3
W4
B
L
L1
H
H1
D451170A
A
L2
1.2 Dimensional drawing of the machine

13F80W
SPECIFICATION MANUAL
A B H H1 L L1
mm 1280 2070 2680 1598 2865 2526
in 50,4 81,5 105,5 62,9 112,8 99,4
L2 W W1 W2 W3 W4
mm 2550 765 640 800 1150 1699
in 100,4 30,1 25,2 31,5 45,3 66,9

14 F80W
1.3 Technical data
1.3.1 Specication table
Weight
The machine operation weight (including: screed extension, doubled driving wheels, vibration) kg (lb) 1260 (2780)
Transport weight kg (lb) 1,185 (2,610)
Driving characteristics
Number of speeds - 2
Operating speed km/h (MPH) 0.6 (0.37)
Transport speed km/h (MPH) 2.5 (1.6)
Machine gradeability with an empty hopper (screed in the lower position) ° / % 7/12
Machine gradeability with afull hopper (screed in the lower position) ° / % 11 / 19
Machine descent with afull hopper (screed in the lower position) ° / % 20 / 36
Lateral static stability with an empty hopper ° / % 12 / 21
Lateral static stability with afull hopper ° / % 12 / 21
Drive type - Hydrostatic
Number of driving axles - 1
Steering
Steering type - Hydraulic
Steering control - Hydraulic servo
unit
Engine
Manufacturer - Hatz
Type - 1B40T
Power according to ISO 3046-1 kW (HP) 6.3 (8)
Number of cylinders - 1
Cylinder capacity cm3(cu in) 462 (28)
Nominal speed min-1 (RPM) 2600
Maximum torque Nm/rpm 25/2000
The engine complies with emission regulations - Not regulated
Engine cooling system - Air-cooled
Axle
Number of tyres - 2
Rear wheel - 432/127
Front wheel - 330/152
Brakes
Operating - Hydrostatic
Parking - Mechanical