Fayat Dynapac CC1300 User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812161001_J.pdf4812161001_J.pdf
Vibratory rollerVibratory roller
CC1300CC1300
EngineEngine
Kubota V2203-M-E3BKubota V2203-M-E3B
Serial numberSerial number
10000334x0A012586 -10000334x0A012586 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812161001_J.pdf2020-02-03
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Slopes ....................................................................................................... 13
Dimensions, side view............................................................................... 14
Dimensions, top view ................................................................................ 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 16

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Tightening torque ...................................................................................... 17
ROPS - bolts ............................................................................................. 18
Hydraulic system....................................................................................... 18
Machine description ............................................................................................................... 19
Diesel engine ............................................................................................ 19
Electrical system ....................................................................................... 19
Propulsion system/Transmission .............................................................. 19
Brake system ............................................................................................ 19
Steering system ........................................................................................ 19
ROPS ........................................................................................................ 19
Identification ............................................................................................................ 20
Product identification number on the frame .............................................. 20
Explanation of 17PIN serial number.......................................................... 20
Machine plate............................................................................................ 21
Engine plates ............................................................................................ 21
Location - decals ....................................................................................... 23
Location - decals, CALIFORNIA ............................................................... 24
Safety decals............................................................................................. 24
Info decals................................................................................................. 27
Instruments/Controls ............................................................................................... 29
Locations - Instruments and controls ........................................................ 29
Locations - Control panel and controls...................................................... 30
Function description .................................................................................. 31
Electrical system...................................................................................................... 34
Fuses on machine equipped with Sauer-Danfoss ECU ............................ 34
Fuses on machine equipped with HY-TTC 71 ECU.................................. 35
Fuses at battery master disconnect switch ............................................... 36
Operation ............................................................................................................................... 37
Before starting ......................................................................................................... 37
Master switch - Switching on..................................................................... 37

2000h-Maintenance
4812161001_J.pdf2020-02-03
Driver seat (Std) - Adjustment................................................................... 37
Driver seat (Option) - Adjustment.............................................................. 38
Instruments and lamps - Checking............................................................ 38
Interlock..................................................................................................... 39
Parking brake - Check............................................................................... 40
Operator position....................................................................................... 40
Starting .................................................................................................................... 41
Starting the engine .................................................................................... 41
Driving ..................................................................................................................... 43
Operating the roller ................................................................................... 43
Interlock/Emergency stop/Parking brake - Check ..................................... 44
Vibration .................................................................................................................. 44
Manual/Automatic vibration....................................................................... 44
Braking .................................................................................................................... 45
Normal braking.......................................................................................... 45
Emergency braking ................................................................................... 46
Switching off.............................................................................................. 46
Parking .................................................................................................................... 47
Chocking the drums .................................................................................. 47
Battery disconnector ................................................................................. 47
Long-term parking.................................................................................................................. 49
Engine ....................................................................................................... 49
Battery....................................................................................................... 49
Air cleaner, exhaust pipe........................................................................... 49
Fuel tank ................................................................................................... 49
Hydraulic reservoir .................................................................................... 49
Water tank................................................................................................. 49
Steering cylinder, hinges, etc. ................................................................... 50
Hoods, tarpaulin ........................................................................................ 50
Miscellaneous ........................................................................................................................ 51

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Lifting ....................................................................................................................... 51
Locking the articulation ............................................................................. 51
Lifting the roller.......................................................................................... 51
Unlocking the articulation .......................................................................... 52
Towing/Recovering.................................................................................................. 52
Short distance towing with switched off engine......................................... 52
Release the brakes ................................................................................... 53
Towing the roller........................................................................................ 54
Transport ................................................................................................................. 54
Securing CC1300 for loading .................................................................... 55
Retractable ROPS (Optional).................................................................... 56
Operating instructions - Summary ......................................................................................... 59
Preventive maintenance ........................................................................................................ 61
Acceptance and delivery inspection.......................................................... 61
Warranty.................................................................................................... 61
Maintenance - Lubricants and symbols ................................................................................. 63
Maintenance symbols ............................................................................... 64
Maintenance - Maintenance schedule ................................................................................... 65
Service and maintenance points ............................................................... 65
General ..................................................................................................... 66
Every 10 hours of operation (Daily)........................................................... 66
After the FIRST 50 hours of operation ...................................................... 67
Every 50 hours of operation (Weekly)....................................................... 67
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 67
Every 500 / 1500 hours of operation ......................................................... 68
Every 1000 hours of operation .................................................................. 69
Every 2000 hours of operation .................................................................. 70
Service - Checklist................................................................................................... 71
Maintenance, 10h .................................................................................................................. 73

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Coolers
Checking - Cleaning.................................................................................. 73
Check - Coolant system ............................................................................ 74
Hydraulic reservoir, Level check - Filling................................................... 75
Lowering of engine hood........................................................................... 76
Air circulation - Check ............................................................................... 76
Fuel tank - Filling....................................................................................... 77
Water tank - Filling .................................................................................... 77
Sprinkler system/Drum
Checking - Cleaning.................................................................................. 78
Scrapers, fixed
Checking - Setting..................................................................................... 79
Scrapers, spring-action (Optional)
Checking - Adjustment .............................................................................. 79
Brakes - Check.......................................................................................... 80
Maintenance - 50h ................................................................................................................. 81
Air cleaner indicator .................................................................................. 81
Air cleaner
Check - Replacement of main filter ........................................................... 81
Air filter indicator - Resetting ..................................................................... 82
Backup filter - Change............................................................................... 82
Air cleaner
- Cleaning.................................................................................................. 83
Steering cylinder and steering joint - Lubrication ...................................... 83
Maintenance measures - 250 h ............................................................................................. 85
Coolers
Checking - Cleaning.................................................................................. 85
Battery
- Check condition ...................................................................................... 86
Engine oil and oil filter - Change ............................................................... 87
Maintenance measures - 500 h ............................................................................................. 89
Battery
- Check condition ...................................................................................... 89

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Engine oil and oil filter - Change ............................................................... 90
Drum - oil level
Inspection - filling ...................................................................................... 91
Rubber elements and attachment screws
Check ........................................................................................................ 91
Hydraulic reservoir cap - Check ................................................................ 91
Controls - Lubrication ................................................................................ 92
Check - Coolant system ............................................................................ 92
Replacing the fuel filter.............................................................................. 93
Controls - Lubrication ................................................................................ 94
Replacing the pre-filter .............................................................................. 95
Maintenance - 1000h ............................................................................................................. 97
Battery
- Check condition ...................................................................................... 97
Engine oil and oil filter - Change ............................................................... 98
Drum - oil level
Inspection - filling ...................................................................................... 99
Rubber elements and attachment screws
Check ........................................................................................................ 99
Hydraulic reservoir cap - Check ................................................................ 99
Controls - Lubrication .............................................................................. 100
Check - Coolant system .......................................................................... 102
Replacing the hydraulic oil filter .............................................................. 102
Hydraulic fluid reservoir - Draining .......................................................... 103
Replacing the fuel filter............................................................................ 104
Replacing the pre-filter ............................................................................ 105
Maintenance - 2000h ........................................................................................................... 107
Battery
- Check condition .................................................................................... 107
Engine oil and oil filter - Change ............................................................. 108
Drum - oil level
Inspection - filling .................................................................................... 109

2000h-Maintenance
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Rubber elements and attachment screws
Check ...................................................................................................... 109
Hydraulic reservoir cap - Check .............................................................. 109
Controls - Lubrication .............................................................................. 110
Check - Coolant system .......................................................................... 110
Controls - Lubrication .............................................................................. 111
Replacing the hydraulic oil filter .............................................................. 112
Hydraulic fluid reservoir - Draining .......................................................... 113
Replacing the fuel filter............................................................................ 114
Replacing the pre-filter ............................................................................ 115
Hydraulic tank - Changing the fluid ......................................................... 116
Drum - Oil change ................................................................................... 117
Water tank - Draining .............................................................................. 117
Water pump - Draining ............................................................................ 118
Fuel tank - Cleaning ................................................................................ 118
Water tank - Cleaning ............................................................................. 119
Steering joint - Check.............................................................................. 119

2000h-Maintenance
4812161001_J.pdf 2020-02-03