Fayat Dynapac CC1100 VI User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812164501.pdf4812164501.pdf
Vibratory rollersVibratory rollers
CC1100 VI - CC1400 VICC1100 VI - CC1400 VI
EngineEngine
Kubota D1703 / D1803 / V2203 / V2403Kubota D1703 / D1803 / V2203 / V2403
Models and PINModels and PIN
CC1100 VI (Stage IIIA (26 kW) 10000389xxA018679 -CC1100 VI (Stage IIIA (26 kW) 10000389xxA018679 -
CC1100 VI (Tier 4f) (18.5 kW) 10000390xxA021827 - xA023287CC1100 VI (Tier 4f) (18.5 kW) 10000390xxA021827 - xA023287
CC1100 VI (Tier 4f) (28 kW) 10000391xxA021487 -CC1100 VI (Tier 4f) (28 kW) 10000391xxA021487 -
CC1100 VI (Stage V) (18.5 kW) 10000444xxA024596 -CC1100 VI (Stage V) (18.5 kW) 10000444xxA024596 -
CC1100 VI (Stage V) (28 kW) 10000452xxA026395 -CC1100 VI (Stage V) (28 kW) 10000452xxA026395 -
CC1200 VI (Stage IIIA (26 kW) 10000395xxA018609 -CC1200 VI (Stage IIIA (26 kW) 10000395xxA018609 -
CC1200 VI (Tier 4f) (18.5 kW) 10000396xxA018676 -CC1200 VI (Tier 4f) (18.5 kW) 10000396xxA018676 -
CC1200 VI (Tier 4f) (28 kW) 10000397xxA016877 -CC1200 VI (Tier 4f) (28 kW) 10000397xxA016877 -
CC1200 VI (Stage V) (18.5 kW) 10000446xxA023389 -CC1200 VI (Stage V) (18.5 kW) 10000446xxA023389 -
CC1200 VI (Stage V) (28 kW) 10000454xxA031142 -CC1200 VI (Stage V) (28 kW) 10000454xxA031142 -
CC1300 VI (Stage IIIA (35 kW) 10000469xxA030704 -CC1300 VI (Stage IIIA (35 kW) 10000469xxA030704 -
CC1300 VI (Tier 4f) (37 kW) 10000470xxA031597 -CC1300 VI (Tier 4f) (37 kW) 10000470xxA031597 -
CC1300 VI (Stage V) (37 kW) 10000471xxA030199 -CC1300 VI (Stage V) (37 kW) 10000471xxA030199 -
CC1400 VI (Stage IIIA (35 kW) 10000475xxA026843 -CC1400 VI (Stage IIIA (35 kW) 10000475xxA026843 -
CC1400 VI (Tier 4f) (37 kW) 10000476xxA030197 -CC1400 VI (Tier 4f) (37 kW) 10000476xxA030197 -
CC1400 VI (Stage V) (37 kW) 10000477xxA026844 -CC1400 VI (Stage V) (37 kW) 10000477xxA026844 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Edge cutter/compactor ................................................................................ 9
Chip spreader............................................................................................ 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
high pressure cleaning .............................................................................. 11
Fire fighting ............................................................................................... 12
Fire extinguisher........................................................................................ 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 13
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Dimensions, top view (CC1100VI - CC1200VI) ........................................ 16

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Dimensions, top view (CC1300VI - CC1400VI) ........................................ 17
Dimensions, side view (CC1100VI - CC1200VI)....................................... 18
Dimensions, side view (CC1300VI - CC1400VI)....................................... 19
Weights and volumes................................................................................ 20
Working capacity....................................................................................... 20
General ..................................................................................................... 23
CO2-emission............................................................................................ 23
Tightening torque ...................................................................................... 24
ROPS - bolts ............................................................................................. 25
Foldable ROPS - bolts .............................................................................. 25
Hydraulic system....................................................................................... 26
Slopes ....................................................................................................... 26
Electrical system ....................................................................................... 26
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system/Transmission .............................................................. 27
Brake system ............................................................................................ 27
Steering system ........................................................................................ 27
ROPS ........................................................................................................ 27
Identification ............................................................................................................ 28
Product and component plates ................................................................. 28
Product identification number on the frame .............................................. 29
Explanation of 17PIN serial number.......................................................... 29
Machine plate............................................................................................ 30
Engine plates ............................................................................................ 30
Location - decals (CC1100 VI / CC1200 VI) ............................................. 33
Location - decals (CC1300 VI / CC1400 VI) ............................................. 35
Location - decals, CALIFORNIA ............................................................... 36
Safety decals............................................................................................. 36

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Info decals................................................................................................. 40
Instruments/Controls ............................................................................................... 41
Locations - Control panel and controls...................................................... 41
Function description .................................................................................. 42
Function description - Alarm ..................................................................... 43
Machine alarm........................................................................................... 44
Functional description - Membrane panel ................................................. 45
Function description, buttons on Forward/Reverse lever.......................... 47
Speed adjustment and vibration frequency (CC1100/C VI - CC1400/C
VI with single amplitude) ........................................................................... 48
Mechanical speed control ........................................................... 48
Electronic speed control ............................................................. 48
Navigation submenus................................................................................ 49
Function description - Display ................................................................... 49
Display explanations................................................................... 49
Transport mode .......................................................................... 50
Submenu - Regeneration
(D1803 (Tier 4f, Stage V) / V2403-CR (Tier 4f, Stage V))......................... 51
Soot ............................................................................................ 51
Submenu - Error code list ........................................................... 53
User settings............................................................................... 54
"SERVICE MENU"...................................................................... 55
Working mode, Vibration ............................................................ 56
Working mode, Vibration with dual amplitudes (Optional)
(CC1300 VI - 1400 VI with V2403-CR (Tier 4f / Stage V)
engine)........................................................................................ 57
Working mode - Edge cutter ....................................................... 58
Working mode - Chip spreader................................................... 59
Asphalt temperature meter (Optional) ........................................ 60
Operator help when starting...................................................................... 61
Operator help Workmode.......................................................................... 61

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Electrical system...................................................................................................... 62
Fuses on machine (CC1100 VI / CC1200 VI) ........................................... 62
Fuses on machine (CC1300 VI / CC1400 VI) ........................................... 63
Fuses at battery master disconnect switch ............................................... 64
Relays on machine.................................................................................... 65
Operation ............................................................................................................................... 67
Before starting ......................................................................................................... 67
Master switch - Switching on..................................................................... 67
Driver seat - Adjustment............................................................................ 68
Parking brake - Check............................................................................... 69
Reserve brake - Control ............................................................................ 70
Instruments and lamps - Checking............................................................ 70
Interlock..................................................................................................... 71
Operator position....................................................................................... 71
Adjusting the Off-set.................................................................................. 72
Flow divider (Optional) .............................................................................. 72
Starting .................................................................................................................... 73
Starting the engine .................................................................................... 73
D1703 / V2203-M-E3B (Stage IIIA) ............................................ 73
D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V).... 73
Driving ..................................................................................................................... 75
Operating the roller ................................................................................... 75
D1703 / V2203-M-E3B (Stage IIIA) ............................................ 75
D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V).... 75
Interlock/Emergency stop/Parking brake - Check ..................................... 76
Edge cutting (Optional) ............................................................................. 77
Vibration .................................................................................................................. 78
Manual/Automatic vibration....................................................................... 78
Braking .................................................................................................................... 79
Normal braking.......................................................................................... 79

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Emergency braking ................................................................................... 79
Switching off.............................................................................................. 80
D1703 / V2203-M-E3B................................................................ 80
D1803 / V2403-CR-E4B / V2403-CR-E5B.................................. 80
Parking .................................................................................................................... 81
Chocking the drums .................................................................................. 81
Battery disconnector ................................................................................. 81
Long-term parking.................................................................................................................. 83
Engine ....................................................................................................... 83
Battery....................................................................................................... 83
Air cleaner, exhaust pipe........................................................................... 83
Fuel tank ................................................................................................... 83
Hydraulic reservoir .................................................................................... 83
Steering cylinder, hinges, etc. ................................................................... 84
Watering system ....................................................................................... 84
Hoods, tarpaulin ........................................................................................ 84
Miscellaneous ........................................................................................................................ 85
Lifting ....................................................................................................................... 85
Locking the articulation ............................................................................. 85
Lifting the roller.......................................................................................... 86
Lifting the roller with a single -point lift (Optional) (CC1100/C VI -
CC1200/C VI only) .................................................................................... 87
Unlocking the articulation .......................................................................... 87
Towing/Recovering.................................................................................................. 88
Release the brakes ................................................................................... 88
Towing the roller........................................................................................ 89
Short distance towing with switched off engine......................................... 90
Transport ................................................................................................................. 91
Securing CC1100/C VI - CC1200/C VI for loading.................................... 92

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Securing CC1100/C VI - CC1200/C VI for loading (Side along the
trailer) ........................................................................................................ 94
Securing CC1100/C VI - CC1200/C VI for loading (Side across the
trailer) ........................................................................................................ 98
Securing CC1300/C VI - CC1400/C VI for loading.................................. 100
Foldable ROPS ....................................................................................... 102
Operating instructions - Summary ....................................................................................... 103
Preventive maintenance ...................................................................................................... 105
Acceptance and delivery inspection........................................................ 105
Warranty.................................................................................................. 105
Maintenance - Lubricants and symbols ............................................................................... 107
Maintenance symbols ............................................................................. 109
Maintenance - Maintenance schedule ................................................................................. 111
Service and maintenance points ............................................................. 111
General ................................................................................................... 112
Every 10 hours of operation (Daily)......................................................... 112
After the FIRST 50 hours of operation .................................................... 113
Every 50 hours of operation (Weekly)..................................................... 113
Every 250 / 750 / 1250 / 1750 hours of operation ................................... 113
Every 500 hours of operation .................................................................. 114
Every 1000 hours of operation ................................................................ 115
Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage
V (37 kW)) ............................................................................................... 115
Every 2000 hours of operation ................................................................ 116
Every 3000 hours of operation ................................................................ 117
Every 12th month (Annually)................................................................... 118
Every 24th month (Every other year) ...................................................... 118
Service - Checklist................................................................................................. 119
Maintenance, 10h ................................................................................................................ 121
Check - Coolant system .......................................................................... 122
Diesel engine Check oil level ................................................................. 122

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Hydraulic reservoir, Level check - Filling................................................. 124
Air circulation - Check ............................................................................. 124
Fuel tank - Filling..................................................................................... 125
Water tank - Filling .................................................................................. 125
Sprinkler system/Drum
Checking - Cleaning................................................................................ 126
Sprinkler - Drain / Anti-freeze.................................................................. 126
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 127
Scrapers, fixed
Checking - Setting................................................................................... 128
Scrapers, spring-action (Optional)
Checking - Adjustment ............................................................................ 128
Brakes - Check........................................................................................ 129
Maintenance, first 50h.......................................................................................................... 131
Engine oil and oil filter - Change ............................................................. 131
Replacing the hydraulic oil filter .............................................................. 133
Bolted joints
Check ...................................................................................................... 134
Maintenance - 50h ............................................................................................................... 135
Air cleaner
Check main filter ..................................................................................... 135
Steering cylinder and steering joint - Lubrication .................................... 136
Checking the fuel hoses and hose clamps.............................................. 137
Water separator - Draining
(on machines equipped with this)............................................................ 138
Maintenance measures - 250 h ........................................................................................... 139
Battery
- Check condition .................................................................................... 139
Engine oil and oil filter - Change ............................................................. 140
Air cleaner
- Cleaning................................................................................................ 142
Replacing belts/Checking the belt tension .............................................. 143

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Check - Coolant system .......................................................................... 144
Check - Air intake hoses ......................................................................... 145
Function of the cooling water system (CC1100/C VI - CC1200/C VI)..... 146
Check - Coolant system .......................................................................... 146
Filling coolant .......................................................................................... 146
Function of the cooling water system (CC1300/C VI - 1400/C VI) ......... 147
Check - Coolant system .......................................................................... 147
Filling coolant .......................................................................................... 147
Maintenance - 500h ............................................................................................................. 149
Battery
- Check condition .................................................................................... 149
Engine oil and oil filter - Change ............................................................. 150
Drum - oil level
Inspection - filling .................................................................................... 152
Rubber elements and bolted joints
Check ...................................................................................................... 153
Hydraulic reservoir cap - Check .............................................................. 153
Steering cylinder and steering joint - Lubrication .................................... 154
Check - Coolant system .......................................................................... 155
Air cleaner
Check - Replacement of main filter ......................................................... 155
Air filter indicator - Resetting ................................................................... 156
Replacing the fuel filter............................................................................ 157
Replacing the pre-filter ............................................................................ 157
D1703 / V2203-M (Stage IIIA) .................................................. 158
D1803-CR (Tier 4f / Stage V) / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V)......................................................... 158
Fuel tank - Cleaning ................................................................................ 158
Check - Air intake hoses ......................................................................... 159
Fuel filter’s water separator - Draining
(on machines equipped with this)............................................................ 160
Replacing belts/Checking the belt tension .............................................. 161