Fayat DYANAPAC CC1100 VI User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812163001_C.pdf4812163001_C.pdf
Vibratory rollersVibratory rollers
CC1100 VI / CC1200 VICC1100 VI / CC1200 VI
EngineEngine
Kubota D1703-M-DI-E4B (T4f) (18.5 kW)Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW)Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW)
Kubota D1803-CR (T4f) (28 kW)Kubota D1803-CR (T4f) (28 kW)
Kubota D1703-M-DI-E4B (Stage V) (18.5 kW)Kubota D1703-M-DI-E4B (Stage V) (18.5 kW)
Kubota D1803-CR-E5B (Stage V) (28 kW) Kubota D1803-CR-E5B (Stage V) (28 kW)
Serial numberSerial number
10000390xxA021827 - xA02328710000390xxA021827 - xA023287
10000389xxA018679 -10000389xxA018679 -
10000391xxA021487 -10000391xxA021487 -
10000444xxA024596 -10000444xxA024596 -
10000452xxA0***** -10000452xxA0***** -
10000396xxA018676 - xA02334110000396xxA018676 - xA023341
10000395xxA018609 -10000395xxA018609 -
10000397xxA018677 -10000397xxA018677 -
10000446xxA023389 -10000446xxA023389 -
10000454xxA0***** -10000454xxA0***** -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Edge cutter/compactor ................................................................................ 9
Chip spreader.............................................................................................. 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Dimensions, top view ................................................................................ 16
Dimensions, side view............................................................................... 17
Weights and volumes................................................................................ 18

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Working capacity....................................................................................... 18
General ..................................................................................................... 19
CO2-emission............................................................................................ 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Slopes ....................................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
ROPS ........................................................................................................ 23
Identification ............................................................................................................ 24
Product and component plates ................................................................. 24
Product identification number on the frame .............................................. 24
Explanation of 17PIN serial number.......................................................... 25
Machine plate............................................................................................ 25
Engine plates ............................................................................................ 26
Location - decals ....................................................................................... 28
Location - decals, CALIFORNIA ............................................................... 29
Safety decals............................................................................................. 29
Info decals................................................................................................. 33
Instruments/Controls ............................................................................................... 34
Locations - Control panel and controls...................................................... 34
Functional description - Membrane panel ................................................. 35
Function description - Display ................................................................... 35
Display explanations................................................................... 37
Transport mode .......................................................................... 38

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Working mode, Vibration ............................................................ 39
Working mode - Edge cutter ....................................................... 41
Working mode - Chip spreader................................................... 42
Function description, buttons on Forward/Reverse lever.......................... 43
Function description - Regeneration ......................................................... 44
Sub-menu - Regeneration
(only D1803 T4f, T5 (28 kW)).................................................................... 45
Sub-menu - Alarm....................................................................... 45
User settings............................................................................... 47
Function description - Alarm ..................................................................... 48
Electrical system...................................................................................................... 49
Fuses ........................................................................................................ 49
Fuses at battery master disconnect switch ............................................... 50
Relays on machine.................................................................................... 51
Operation ............................................................................................................................... 53
Before starting ......................................................................................................... 53
Master switch - Switching on..................................................................... 53
Driver seat - Adjustment............................................................................ 54
Parking brake - Check............................................................................... 55
Reserve brake - Control ............................................................................ 56
Instruments and lamps - Checking............................................................ 56
Interlock..................................................................................................... 57
Operator position....................................................................................... 57
Adjusting the Off-set.................................................................................. 58
Flow divider (Optional) .............................................................................. 58
Starting .................................................................................................................... 59
Starting the engine .................................................................................... 59
D1703 ......................................................................................... 59
D1803 ......................................................................................... 59
Driving ..................................................................................................................... 61

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Operating the roller ................................................................................... 61
D1703 ......................................................................................... 61
D1803 ......................................................................................... 61
Interlock/Emergency stop/Parking brake - Check ..................................... 62
Edge cutting (Optional) ............................................................................. 63
Vibration .................................................................................................................. 64
Manual/Automatic vibration....................................................................... 64
Braking .................................................................................................................... 65
Normal braking.......................................................................................... 65
Emergency braking ................................................................................... 65
Switching off.............................................................................................. 66
D1703 ......................................................................................... 66
D1803 ......................................................................................... 66
Parking .................................................................................................................... 67
Chocking the drums .................................................................................. 67
Battery disconnector ................................................................................. 67
Long-term parking.................................................................................................................. 69
Engine ....................................................................................................... 69
Battery....................................................................................................... 69
Air cleaner, exhaust pipe........................................................................... 69
Fuel tank ................................................................................................... 69
Hydraulic reservoir .................................................................................... 69
Steering cylinder, hinges, etc. ................................................................... 70
Watering system ....................................................................................... 70
Hoods, tarpaulin ........................................................................................ 70
Miscellaneous ........................................................................................................................ 71
Lifting ....................................................................................................................... 71
Locking the articulation ............................................................................. 71
Lifting the roller.......................................................................................... 72
Lifting the roller with a single -point lift (Optional) ..................................... 73

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Unlocking the articulation .......................................................................... 74
Towing/Recovering.................................................................................................. 74
Release the brakes ................................................................................... 75
Short distance towing with switched off engine......................................... 76
Towing the roller........................................................................................ 77
Transport ................................................................................................................. 78
Securing CC1100 VI / CC1200 VI for loading ........................................... 79
Securing CC1100 VI / CC1200 VI for loading (Side across the trailer)..... 81
Securing CC1100 VI / CC1200 VI for loading (Side along the trailer)....... 83
Foldable ROPS ......................................................................................... 85
Operating instructions - Summary ......................................................................................... 87
Preventive maintenance ........................................................................................................ 89
Acceptance and delivery inspection.......................................................... 89
Warranty.................................................................................................... 89
Maintenance - Lubricants and symbols ................................................................................. 91
Maintenance symbols ............................................................................... 93
Maintenance - Maintenance schedule ................................................................................... 95
Service and maintenance points ............................................................... 95
General ..................................................................................................... 96
Every 10 hours of operation (Daily)........................................................... 96
After the FIRST 50 hours of operation ...................................................... 97
Every 50 hours of operation (Weekly)....................................................... 97
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 97
Every 500 hours of operation .................................................................... 98
Every 1000 hours of operation .................................................................. 99
Every 1500 hours of operation (only T4, T5 (28 kW)) ............................... 99
Every 2000 hours of operation ................................................................ 100
Every 3000 hours of operation ................................................................ 101
Every 12th month (Annually)................................................................... 102
Every 24th month (Every other year) ...................................................... 102

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Service - Checklist................................................................................................. 103
Maintenance, 10h ................................................................................................................ 105
Check - Coolant system .......................................................................... 105
Diesel engine Check oil level ................................................................. 106
Hydraulic reservoir, Level check - Filling................................................. 107
Air circulation - Check ............................................................................. 107
Fuel tank - Filling..................................................................................... 108
Water tank - Filling .................................................................................. 108
Sprinkler system/Drum
Checking - Cleaning................................................................................ 109
Sprinkler - Drain / Anti-freeze.................................................................. 109
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 110
Scrapers, fixed
Checking - Setting................................................................................... 111
Scrapers, spring-action (Optional)
Checking - Adjustment ............................................................................ 111
Brakes - Check........................................................................................ 112
Maintenance, first 50h.......................................................................................................... 113
Engine oil and oil filter - Change ............................................................. 113
Replacing the hydraulic oil filter .............................................................. 115
Bolted joints
Check ...................................................................................................... 116
Maintenance - 50h ............................................................................................................... 117
Air cleaner
Check main filter ..................................................................................... 117
Steering cylinder and steering joint - Lubrication .................................... 118
Checking the fuel hoses and hose clamps.............................................. 119
Water separator - Draining
(on machines equipped with this)............................................................ 120
Maintenance measures - 250 h ........................................................................................... 121
Battery
- Check condition .................................................................................... 121

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Engine oil and oil filter - Change ............................................................. 122
Air cleaner
- Cleaning................................................................................................ 123
Replacing belts/Checking the belt tension .............................................. 124
Check - Coolant system .......................................................................... 125
Check - Air intake hoses ......................................................................... 126
Maintenance - 500h ............................................................................................................. 127
Battery
- Check condition .................................................................................... 127
Engine oil and oil filter - Change ............................................................. 128
Drum - oil level
Inspection - filling .................................................................................... 129
Rubber elements and bolted joints
Check ...................................................................................................... 130
Hydraulic reservoir cap - Check .............................................................. 130
Steering cylinder and steering joint - Lubrication .................................... 131
Check - Coolant system .......................................................................... 131
Air cleaner
Check - Replacement of main filter ......................................................... 132
Air filter indicator - Resetting ................................................................... 132
Replacing the fuel filter............................................................................ 133
Replacing the pre-filter ............................................................................ 133
D1703 ....................................................................................... 134
D1803 ....................................................................................... 134
Check - Air intake hoses ......................................................................... 135
Fuel tank - Cleaning ................................................................................ 136
Fuel filter’s water separator - Draining
(on machines equipped with this)............................................................ 136
Coolers
Checking - Cleaning................................................................................ 137
Replacing belts/Checking the belt tension .............................................. 138
Maintenance - 1000h ........................................................................................................... 139

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Battery
- Check condition .................................................................................... 139
Engine oil and oil filter - Change ............................................................. 140
Drum - oil level
Inspection - filling .................................................................................... 141
Rubber elements and bolted joints
Check ...................................................................................................... 142
Hydraulic reservoir cap - Check .............................................................. 142
Steering cylinder and steering joint - Lubrication .................................... 143
Check - Coolant system .......................................................................... 143
Air cleaner
Check - Replacement of main filter ......................................................... 144
Air filter indicator - Resetting ................................................................... 144
Backup filter - Change............................................................................. 145
Replacing the fuel filter............................................................................ 145
Replacing the pre-filter ............................................................................ 146
D1703 ....................................................................................... 146
D1803 ....................................................................................... 146
Fuel tank - Cleaning ................................................................................ 147
Coolers
Checking - Cleaning................................................................................ 147
Checking of EGR cooler.......................................................................... 147
Check - Air intake hoses ......................................................................... 148
Replacing the hydraulic oil filter .............................................................. 149
Replacing belts/Checking the belt tension .............................................. 150
Maintenance measures - 1500 h (only T4f, T5 (28 kW)) ..................................................... 151
Check - Spreader .................................................................................... 151
Check - EGR cooler ................................................................................ 151
Replacing the oil separator ..................................................................... 151
Checking of injector tip............................................................................ 152
Maintenance - 2000h ........................................................................................................... 153