Fayat DYNAPAC CT3000 User manual

Instructions Manual
Operation & Maintenance
4812325559EN
Tamping Roller
CT3000
Engine
Cummins QSB 6.7 ℓ, Tier III and Tier IV
From serial number
10000505xxB005408
10000513xxB005408
Reserves the right to introduce modifications
Printed in Brazil

24812325559EN 2018-02-20

2018-02-20 4812325559EN
CONTENT
OPERATION Page
Introduction..............................................................................................................................1
Safety - General instructions....................................................................................................2
Safety-During operation...........................................................................................................3
Safety - General instructions....................................................................................................4
Safety decals –Location and description.................................................................................5
Technical specifications...........................................................................................................7
Identification plates..................................................................................................................8
Operator's instruments and controls.......................................................................................10
Instruments and controls –Description and function..............................................................13
Emergency procedures..........................................................................................................23
Before starting the engine......................................................................................................29
Starting the engine.................................................................................................................33
Operation...............................................................................................................................34
Braking ..................................................................................................................................38
Stopping ................................................................................................................................40
Parking ..................................................................................................................................41
Lifting.....................................................................................................................................42
Towing...................................................................................................................................43
Transportation........................................................................................................................44
General instructions of operation - Summary.........................................................................48
Introduction............................................................................................................................49
Symbols and Lubricants.........................................................................................................50
Specifications ........................................................................................................................52
Lubrication and maintenance points.......................................................................................55
Lubrication and maintenance procedures ..............................................................................56
Daily (Every 10 hours of operation)........................................................................................60
Weekly (Every 50 hours of operation)....................................................................................70
Biweekly (Every 100 hours of operation)................................................................................75
Monthly (Every 250 hours of operation) .................................................................................77
Quarterly (Every 500 hours of operation)...............................................................................82
Biannually (Every 1,000 hours of operation) ..........................................................................83
Annually (Every 2,000 hours of operation).............................................................................91
Long lasting intervals.............................................................................................................94
Special instructions................................................................................................................95
Electrical system..................................................................................................................100

Introduction
2018-02-20 4812325559EN 1
Introduction
Warning symbols
ATTENTION! Damage to the machine and its
components.
CAUTION! Your safety might be involved.
Safety manual
The operator should read the safety manual
that comes with the machine. Always follow
the safety instructions and do not remove the
manual from the machine.
Main
This manual has information about the operation and usage
of the machine. For instructions and information about
lubrication and maintenance, please refer to the respective
Maintenance Section.
When releasing the emergency/parking brake
check that the warning lamp has turned off after
10 seconds, if not, check the cause of the
abnormality before operating the equipment.
NEVER release the emergency brake/parking
brake without knowing the conditions of braking.

Safety –General instructions
24812325559EN 2018-02-20
Safety - General instructions
(Read also the Safety Manual)
1. Read and understand this Manual before starting the engine and operating the
machine. The operator should be completely familiarized with the machine before
usage.
2. Observe and follow all the instructions of lubrication and maintenance contained
in the Maintenance Manual.
3. Do not operate the machine if you are not qualified, by training or experience.
NEVER allow passengers and always operate the machine seated.
4. Do not operate the machine if it needs repair or adjustments.
5. When entering or exiting the machine, use the stairs and the handrail. NEVER enter
or exit the machine while moving.
6. In the case of the ground stability is irregular or dangerous, use the Roll Over
Protective Structure (ROPS). Always use the seat belt with ROPS cabs.
7. In closed turns, maintain the lowest speed possible.
8. Avoid moving near cliffs or locations with high side inclination. Operate the
machine in low speed and always check the functionality of the brakes.
9. Beware of obstacles above your head. Always look up and down.
10. Take special attention when operating on rough terrain. Never exceed the speed
of 12.4 mph (20 km/h).
11. Obey all the safety rules and use the proper protection equipment according to
the work that will be done.
12. Maintain the machine always clean. Clean immediately dirt, grease or oil present
on the operator’s platform. Keep all the signals, lanterns, headlights and decals
clean and clearly readable and visible.
13. Observe the following safety measures when refueling the machine:
- Turn off the engine;
- Do not smoke or allow others to smoke;
- Do not allow sparks or flames near the equipment;
- Level the nozzle of fueling, as well as the fueling nipple.
14. Before performing any maintenance operation, cleat the tamping cylinders and
pull the emergency/parking brake.
15. If the noise level of the machine is superior to 85 dB (A), use proper auricular
protectors. The level of noise can fluctuate according to the kind of work the
equipment is being subjected to.
16. Do not modify the machine under any pretext, because this action can affect
personal safety and equipment safety. Any modification on the machine requires
a previous approval by writing from DYNAPAC.
17. Always keep the doors closed when operating machinery equipped with cab.

Safety –Operation
2018-02-20 4812325559EN 3
Safety-During operation
Operation near edges
While operating near to edges or holes, make sure that at least
half of the tamping rollers are on a compacted ground.
Remember that the center of gravity of the machine
shifts to the external side when operating the
steering wheel. As an example: move to the right
when the steering wheel is shifted to the left.
It is recommended to use the Roll Over Protective
Structure (ROPS) while operating on slopes or
irregular ground.
Always avoid when possible to operate
transversally on slopes. When on slopes, preferably
operate up and down.
Always use the first speed when operating on
slopes.
Always operate the machine with doors closed and
seat belt fastened.
Fig. Positioning of the tamping rollers
while operating near edges or holes.

Safety –General instructions
44812325559EN 2018-02-20
Safety - General instructions
Air conditioning
The system contains coolant under pressure. It is
forbidden by law to release the coolant into the
atmosphere.
The maintenance services in the air conditioning
system should only be performed by trained
personnel with proper equipment and tools.
The air conditioning system is under pressure. The
incorrect handling may cause severe personal
injuries. Do not release or loose hoses or fittings
with the system loaded.
Working Lights - Xenon
CAUTION! High voltage!
The working lights are Xenon-type, which have a secondary high
voltage power source.
Any maintenance procedure in the lighting system must only be
performed by qualified personnel and the main power source
must be shut off.
CAUTION! Dangerous residue for human being and
environment.
The working lights Xenon lamps contain mercury (Hg).
A damaged lamp is considered as a toxic and dangerous
residue, thus must be disposed properly and according to the
applicable law.
Fig. Air conditioning
Fig. Xenon Working Lights

Safety decals –Location and description
2018-02-20 4812325559EN 5
Safety decals –Location and description
1
1
3
2
3
2
5
5
6
7
4
6
8
9
9
7
10
10
10
10
11
12
13
14
15
16

Safety decals –Location and description
64812325559EN 2018-02-20
1.
WARNING. Zone subjected to
crushing of articulate direction.
Keep safe distance from this
area.
7.
WARNING. During
elevation, block the
articulation, read
instruction manual.
12.
Main battery switch.
2.
WARNING. Be careful! Engine
rotating components! Keep your
hands away from this risk area.
8.
Fuel.
13.
Hydraulic oil level.
3.
WARNING. Extremely hot
surface, danger! Do not touch
these surfaces.
8.
Fuel (Tier IV engine)
14.
Engine coolant.
4.
WARNING. Before operating the
machinery, it is recommended to
the operator to read the Safety
and Engine Manuals, as well as
the instructions of operation and
maintenance.
9.
Lifting position.
15.
Hydraulic oil.
5.
WARNING. Danger for hands
and arms, rotating belts. Keep
distance from this risk area.
10.
Fixation position.
16.
Fuel filter.
6.
Information plate of the lifting
capacity of the equipment.
11.
Manual compartment.