Fayat DYNAPAC CC1400C User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812164601_C.pdf4812164601_C.pdf
Vibratory rollersVibratory rollers
CC1100C VI - CC1400C VICC1100C VI - CC1400C VI
EngineEngine
Kubota D1703 / D1803 / V2203 / V2403Kubota D1703 / D1803 / V2203 / V2403
Models and PINModels and PIN
CC1100C VI (Stage IIIA) (26kW) 10000392xxA021396 -CC1100C VI (Stage IIIA) (26kW) 10000392xxA021396 -
CC1100C VI (Tier4f) (18.5kW) 10000393xxA022045 -CC1100C VI (Tier4f) (18.5kW) 10000393xxA022045 -
CC1100C VI (Tier4f) (28kW) 10000394xxA021673 -CC1100C VI (Tier4f) (28kW) 10000394xxA021673 -
CC1100C VI (Stage V) (18.5kW) 10000445xxA023696 -CC1100C VI (Stage V) (18.5kW) 10000445xxA023696 -
CC1100C VI (Stage V) (28kW) 10000453xxA032654 -CC1100C VI (Stage V) (28kW) 10000453xxA032654 -
CC1200C VI (Stage IIIA) (26kW) 10000398xxA021518 -CC1200C VI (Stage IIIA) (26kW) 10000398xxA021518 -
CC1200C VI (Tier4f) (18.5kW) 10000399xxA021830 -CC1200C VI (Tier4f) (18.5kW) 10000399xxA021830 -
CC1200C VI (Tier4f) (28kW) 10000400xxA021646 -CC1200C VI (Tier4f) (28kW) 10000400xxA021646 -
CC1200C VI (Stage V) (18.5kW) 10000447xxA023516 -CC1200C VI (Stage V) (18.5kW) 10000447xxA023516 -
CC1200C VI (Stage V) (28kW) 10000455xxA032884 -CC1200C VI (Stage V) (28kW) 10000455xxA032884 -
CC1300C VI (Stage IIIA) (35kW) 10000472xxA025504 -CC1300C VI (Stage IIIA) (35kW) 10000472xxA025504 -
CC1300C VI (Tier4f) (37kW) 10000473xxA031801 -CC1300C VI (Tier4f) (37kW) 10000473xxA031801 -
CC1300C VI (Stage V) (37kW) 10000474xxA030899 -CC1300C VI (Stage V) (37kW) 10000474xxA030899 -
CC1400C VI (Stage IIIA) (35kW) 10000478xxA030196 -CC1400C VI (Stage IIIA) (35kW) 10000478xxA030196 -
CC1400C VI (Tier4f) (37kW) 10000479xxA031685 -CC1400C VI (Tier4f) (37kW) 10000479xxA031685 -
CC1400C VI (Stage V) (37kW) 10000480xxA031590 -CC1400C VI (Stage V) (37kW) 10000480xxA031590 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

year)other(Everymonth24theveryMaintenance,
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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Edge cutter/compactor ................................................................................ 9
Chip spreader............................................................................................ 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures,
above +40°C (104°F) ................................................................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
high pressure cleaning .............................................................................. 11
Fire fighting ............................................................................................... 12
Fire extinguisher........................................................................................ 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 13
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15

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Dimensions, top view
(CC1100C VI - CC1200C VI) .................................................................... 16
Dimensions, top view
(CC1300C VI - CC1400C VI) .................................................................... 17
Dimensions, side view
(CC1100C VI - CC1200C VI) .................................................................... 18
Dimensions, side view
(CC1300C VI - CC1400C VI) .................................................................... 19
Weights and volumes................................................................................ 20
Working capacity....................................................................................... 20
General ..................................................................................................... 23
CO2-emission............................................................................................ 23
Tightening torque ...................................................................................... 24
Foldable ROPS - bolts .............................................................................. 25
Hydraulic system....................................................................................... 25
Slopes ....................................................................................................... 26
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system/Transmission .............................................................. 27
Brake system ............................................................................................ 27
Steering system ........................................................................................ 27
ROPS ........................................................................................................ 27
Identification ............................................................................................................ 28
Product and component plates ................................................................. 28
Product identification number on the frame .............................................. 29
Explanation of 17PIN serial number.......................................................... 29
Machine plate............................................................................................ 30
Engine plates ............................................................................................ 30
Location - decals (CC1100C VI / CC1200C VI) ........................................ 33
Location - decals (CC1300C VI / CC1400C VI) ........................................ 34

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Location - decals, CALIFORNIA ............................................................... 35
Safety decals............................................................................................. 35
Info decals................................................................................................. 39
Instruments/Controls ............................................................................................... 41
Locations - Control panel and controls...................................................... 41
Function description .................................................................................. 42
Function description - Alarm ..................................................................... 43
Machine alarm........................................................................................... 44
Functional description - Membrane panel ................................................. 45
Function description, buttons on Forward / Reverse lever........................ 47
Speed adjustment and vibration frequency (CC1100/C VI - CC1400/C
VI
with single amplitude)................................................................................ 48
Mechanical speed control ........................................................... 48
Electronic speed control ............................................................. 48
Navigation submenus................................................................................ 49
Function description - Display ................................................................... 49
Display explanations................................................................... 49
Transport mode .......................................................................... 50
Submenu - Regeneration
(D1803 (Tier 4f / Stage V) /
V2403-CR (Tier 4f / Stage V))................................................................... 51
Soot ............................................................................................ 51
Submenu - Error code list ........................................................... 53
User settings............................................................................... 54
"SERVICE MENU"...................................................................... 54
Working mode, Vibration ............................................................ 56
Working mode, Vibration with dual amplitudes (Optional)
(CC1300 VI - 1400 VI with V2403-CR
(Tier 4f / Stage V) engine) .......................................................... 57
Working mode - Edge cutter ....................................................... 58
Working mode - Chip spreader................................................... 59

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Asphalt temperature meter (Optional) ........................................ 60
Operator help when starting...................................................................... 61
Operator help Workmode.......................................................................... 61
Electrical system...................................................................................................... 62
Fuses on machine..................................................................................... 62
Fuses at battery master disconnect switch ............................................... 63
Relays on machine.................................................................................... 64
Operation ............................................................................................................................... 67
Before starting ......................................................................................................... 67
Master switch - Switching on..................................................................... 67
Driver seat - Adjustment............................................................................ 68
Parking brake - Check............................................................................... 69
Reserve brake - Control ............................................................................ 70
Instruments and lamps - Checking............................................................ 70
Interlock..................................................................................................... 71
Sprinkler system, wheels .......................................................................... 71
Operator position....................................................................................... 72
Adjusting the Off-set.................................................................................. 72
Flow divider (Optional) .............................................................................. 73
Starting .................................................................................................................... 73
Starting the engine .................................................................................... 73
D1703 / V2203-M-E3B (Stage IIIA) ............................................ 73
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V)........................................................... 74
Driving ..................................................................................................................... 75
Operating the roller ................................................................................... 75
D1703 / V2203-M-E3B (Stage IIIA) ............................................ 75
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V)........................................................... 75
Interlock/Emergency stop/Parking brake - Check ..................................... 76

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Edge cutting (Optional) ............................................................................. 77
Vibration .................................................................................................................. 78
Manual/Automatic vibration....................................................................... 78
Braking .................................................................................................................... 79
Normal braking.......................................................................................... 79
Emergency braking ................................................................................... 79
Switching off.............................................................................................. 80
D1703 / V2203-M-E3B (Stage IIIA) ............................................ 80
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V)........................................................... 80
Parking .................................................................................................................... 81
Chocking the drums .................................................................................. 81
Battery disconnector ................................................................................. 81
Long-term parking.................................................................................................................. 83
Engine ....................................................................................................... 83
Battery....................................................................................................... 83
Air cleaner, exhaust pipe........................................................................... 83
Fuel tank ................................................................................................... 83
Hydraulic reservoir .................................................................................... 83
Steering cylinder, hinges, etc. ................................................................... 84
Watering system ....................................................................................... 84
Hoods, tarpaulin ........................................................................................ 84
Miscellaneous ........................................................................................................................ 85
Lifting ....................................................................................................................... 85
Locking the articulation ............................................................................. 85
Lifting the roller.......................................................................................... 86
Lifting the roller with a single -point lift (Optional) (CC1100/C VI -
CC1200/C VI only) .................................................................................... 87
Unlocking the articulation .......................................................................... 87
Towing/Recovering.................................................................................................. 88

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Release the brakes ................................................................................... 88
Releasing the brake, wheel motors (Optional) .......................................... 89
Towing the roller........................................................................................ 90
Short distance towing with switched off engine......................................... 91
Transport ................................................................................................................. 92
Securing
CC1100/C VI - CC1200/C VI for loading................................................... 92
Securing
CC1100/C VI - CC1200/C VI for loading (Side along the trailer) .............. 93
Securing
CC1100/C VI - CC1200/C VI for loading
(Side along the trailer)............................................................................... 95
Securing
CC1100/C VI - CC1200/C VI for loading
(Side across the trailer) ............................................................................. 97
Securing
CC1300/C VI - CC1400/C VI for loading................................................... 98
Foldable ROPS ....................................................................................... 100
Operating instructions - Summary ....................................................................................... 101
Preventive maintenance ...................................................................................................... 103
Acceptance and delivery inspection........................................................ 103
Warranty.................................................................................................. 103
Maintenance - Lubricants and symbols ............................................................................... 105
Maintenance symbols ............................................................................. 108
Maintenance - Maintenance schedule ................................................................................. 109
Service and maintenance points ............................................................. 109
General ................................................................................................... 110
Every 10 hours of operation (Daily)......................................................... 110
After the FIRST 50 hours of operation .................................................... 111
Every 50 hours of operation (Weekly)..................................................... 111
Every 250 / 750 / 1250 / 1750 hours of operation ................................... 111
Every 500 hours of operation .................................................................. 112

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Every 1000 hours of operation ................................................................ 113
Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage
V (37 kW)) ............................................................................................... 113
Every 2000 hours of operation ................................................................ 114
Every 3000 hours of operation ................................................................ 115
Every 12th month (Annually)................................................................... 116
Every 24th month (Every other year) ...................................................... 116
Service - Checklist................................................................................................. 117
Maintenance, 10h ................................................................................................................ 119
Check - Coolant system .......................................................................... 120
Diesel engine Check oil level ................................................................. 120
Hydraulic reservoir, Level check - Filling................................................. 122
Air circulation - Check ............................................................................. 122
Fuel tank - Filling..................................................................................... 123
Water tank - Filling .................................................................................. 123
Sprinkler system/Drum
Checking - Cleaning................................................................................ 124
Sprinkler system / Wheels
Check - Cleaning..................................................................................... 125
Sprinkler - Drain / Anti-freeze.................................................................. 125
Pump system / Tire
Check - Cleaning..................................................................................... 126
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 127
Scrapers, fixed
Checking - Setting................................................................................... 127
Scrapers, spring-action (Optional)
Checking - Adjustment ............................................................................ 128
Brakes - Check........................................................................................ 128
Scrapers
Check - Adjustment................................................................................. 129
Maintenance, first 50h.......................................................................................................... 131
Engine oil and oil filter - Change ............................................................. 131

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Replacing the hydraulic oil filter .............................................................. 133
Bolted joints
Check ...................................................................................................... 134
Maintenance - 50h ............................................................................................................... 135
Air cleaner
Check main filter ..................................................................................... 135
Steering cylinder and steering joint - Lubrication .................................... 136
Checking the fuel hoses and hose clamps.............................................. 137
Water separator - Draining
(on machines equipped with this)............................................................ 138
Tires - Tire pressure................................................................................ 138
Maintenance measures - 250 h ........................................................................................... 139
Battery
- Check condition .................................................................................... 139
Engine oil and oil filter - Change ............................................................. 140
Air cleaner
- Cleaning................................................................................................ 142
Replacing belts/Checking the belt tension .............................................. 142
Check - Coolant system .......................................................................... 144
Check - Air intake hoses ......................................................................... 145
Function of the cooling water system
(CC1100/C VI - CC1200/C VI) ................................................................ 146
Check - Coolant system .......................................................................... 146
Filling coolant .......................................................................................... 146
Function of the cooling water system
(CC1300/C VI - 1400/C VI) ..................................................................... 147
Check - Coolant system .......................................................................... 147
Filling coolant .......................................................................................... 147
Maintenance - 500h ............................................................................................................. 149
Battery
- Check condition .................................................................................... 149
Engine oil and oil filter - Change ............................................................. 150