Federal Signal Corporation HighLighter Elite Manual

Installation, Operation, and
Maintenance Instructions
25500775
Rev A0 0722
© Copyright 2022 Federal Signal Corporation
HighLighter®Elite

Limited Warranty
This product is subject to and covered by a limited warranty,
a copy of which can be found at www.fedsig.com/SSG-Warranty.
A copy of this limited warranty can also be obtained by written
request to Federal Signal Corporation, 2645 Federal Signal Drive,
University Park, IL 60484, email to [email protected] or
call [phone].
This limited warranty is in lieu of all other warranties, express or
implied, contractual or statutory, including, but not limited to the
warranty of merchantability, warranty of tness for a particular
purpose and any warranty against failure of its essential purpose.
2645 Federal Signal Drive
University Park, Illinois 60484
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]
All trademarks are property of their respective owners.

3
Installation, Operation, and Maintenance Instructions
Federal Signal www.fedsig.com
Contents
Safety Message to Installers of Warning Light Equipment ............................. 4
Safety Messages to Operators of Warning Light Equipment.......................... 8
Introduction........................................................................................................ 10
Unpacking the Light Bar................................................................................... 10
Preparing for the Light Bar Installation........................................................... 10
Magnetic or Suction Cup Magnet Mounting ................................................... 12
Permanently Mounting the HighLighter Elite.................................................. 13
Wiring the HighLighter Elite ............................................................................. 17
Conguring the HighLighter Elite.................................................................... 18
Getting Technical Support................................................................................ 23
Ordering Replacement Parts............................................................................ 23
Getting Repair Service...................................................................................... 24
Figures
Figure 1 Flat Surface Mount ............................................................................ 13
Figure 2 Connecting the Light......................................................................... 14
Figure 3 Bar Mount........................................................................................... 15
Figure 4 Connecting the Light......................................................................... 16
Tables
Table 1 Kit Contents ......................................................................................... 10
Table 2 Wire Connections................................................................................ 17
Table 3 Flash Patterns...................................................................................... 22
Table 4 Replacement Parts - Permanent Mount ............................................ 23
Table 5 Replacement Parts - Suction Cup Magnet Mount ............................ 23
Table 6 Replacement Parts - Magnet Mount .................................................. 23

4
Safety Message to Installers of Warning Light Equipment
HighLighter®Elite
Federal Signal www.fedsig.com
Safety Message to Installers of Warning Light Equipment
People’s lives depend on your proper installation and servicing of Federal
Signal products. It is important to read and follow all instructions shipped
with this product and the original product. Listed below are some other
important safety instructions and precautions you should follow:
Before Installation or Service
Qualifications
• To properly install or service this equipment, you must have a good
understanding of automotive mechanical and electrical procedures
and systems, along with proficiency in the installation and service
of safety warning equipment. Always refer to the vehicle’s service
manuals when performing equipment installations on a vehicle.
Light Hazards
• In order to be an eective warning device, this product produces
bright light that can be hazardous to your eyesight when viewed at a
close range. Do not stare directly into this lighting product at a close
range, or permanent damage to your eyesight may occur.
• Do not install the light system in an area that would block, impair or
blind the driver’s vision. Ensure that the light system is mounted in a
position that is outside the driver’s field of vision, so the driver can
maintain safe vehicle operation.
• Federal Signal power supplies and light heads are designed to work
together as a system. Combining light heads and a power supply
from dierent manufacturers may reduce the warning eectiveness of
the lighting system and may damage the components. Verify or test
your combination to make sure the system works together and meets
federal, state and local standards or guidelines.
Electrical Hazards
• A light system is a high current system. For the system to function
properly, a separate negative (-) connection and positive (+) connection
must be made. All negative connections should be connected to the
negative battery terminal and a suitable fuse should be installed on the
positive battery terminal connection as close to the battery as possible.

5
Safety Message to Installers of Warning Light Equipment
Installation, Operation, and Maintenance Instructions
Federal Signal www.fedsig.com
Ensure that all wires and fuses are rated correctly to handle the device
and system amperage requirements.
• Never attempt to install aftermarket equipment that connects to the
vehicle wiring without reviewing a vehicle wiring diagram available
from the vehicle manufacturer. Ensure that your installation will not
aect vehicle operation or mandated safety functions or circuits.
Always check the vehicle for proper operation after installation.
• Do not mount a radio antenna within 18 inches of the lighting system.
Placing the antenna too close to the lighting system could cause the
lighting system to malfunction or be damaged by strong radio fields.
Mounting the antenna too close to the lighting system may also cause
the radio noise emitted from the lighting system to interfere with the
reception of the radio transmitter and reduce radio reception.
• Do not attempt to wash this or any other electrical device while it is
connected to its power source. Exposure to liquid while the product is
connected to the power source may result in an electrical shock and
personal injury and may short circuit and damage the product.
During Installation and Service
• DO NOT get metal shavings inside the product. Metal shavings in the
product can cause the system to fail. If drilling must be done near the
unit, place an ESD-approved cover over the unit. Inspect the unit after
mounting to ensure that there are no shavings present in or near the
unit.
• To avoid a battery explosion, always disconnect the negative
battery cable first and reconnect it last. Avoid causing a spark when
connecting near or to the battery. The gases produced by a battery
can cause a battery explosion that could result in vehicle damage and
serious injury.
• DO NOT connect this system to the vehicle battery until ALL other
electrical connections are made, mounting of all components is
complete, and you have verified that no shorts exist. If the wiring is
shorted to the vehicle body or frame, high current conductors can
cause hazardous sparks, resulting in electrical fires or flying molten
metal.
• DO NOT install equipment or route wiring (or the plug-in cord) in the
deployment path of an airbag.

6
Safety Message to Installers of Warning Light Equipment
HighLighter®Elite
Federal Signal www.fedsig.com
• If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper airbag
deployment.
• Before mounting any components, check the manual to ensure that
the component you are installing is suitable for use in that area of
the vehicle. Many components are not suitable for use in the engine
compartment or other extreme environmental exposure areas.
• When drilling into a vehicle structure, ensure that both sides of the
surface are clear of anything that could be damaged. Remove all burrs
from drilled holes. To prevent electrical shorts, grommet all drilled
holes through which wiring passes. Ensure that the mounting screws
do not cause electrical or mechanical damage to the vehicle.
• Refer to the instruction sheet packed with the lighting system for
proper electrical connections, additional precautions, and information.
• Because vehicle roof construction and driving conditions vary, do not
drive a vehicle with a magnetically mounted warning light installed.
The light could fly o the vehicle, causing injury or damage. Repair of
damage incurred because of ignoring this warning shall be the sole
responsibility of the user.
• Locate the light system controls so the VEHICLE and CONTROLS can
be operated safely under all driving conditions.
After Installation or Service
• After installation, test the light system to ensure that it is operating
properly.
• If a seat is temporarily removed, verify with the vehicle manufacturer if
the seat needs to be recalibrated for proper airbag deployment.
• Test all vehicle functions, including horn operation, vehicle safety
functions, and vehicle light systems, to ensure proper operation.
Ensure that the installation has not aected the vehicle operation or
changed any vehicle safety function or circuit.
• Scratched or dull reflectors, mirrors, or lenses will reduce the
eectiveness of the lighting system. Avoid heavy pressure and use
of caustic or petroleum-based products when cleaning the lighting
system. Replace any optical components that may have been
scratched or crazed during system installation.

7
Safety Message to Installers of Warning Light Equipment
Installation, Operation, and Maintenance Instructions
Federal Signal www.fedsig.com
• Do not attempt to activate or deactivate the light system control while
driving in a hazardous situation.
• Frequently inspect the light system to ensure that it is operating
properly and is securely attached to the vehicle.
• After installation and testing are complete, provide a copy of these
instructions to instructional sta and all operating personnel.
• File these instructions in a safe place and refer to them when
maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instructions may result in
property damage, serious injury, or death.
RETAIN AND REFER TO THESE MESSAGES

8
Safety Messages to Operators of Warning Light Equipment
HighLighter®Elite
Federal Signal www.fedsig.com
Safety Messages to Operators of Warning Light
Equipment
People’s lives depend on your safe use of our products. Listed below are
some important safety instructions and precautions you should follow:
• Although your warning system is operating properly, it may not be
completely eective. People may not see or heed your warning signal.
You must recognize this fact and continue to drive cautiously.
• Situations may occur that obstruct your warning signal when natural
and man-made objects are between your vehicle and others, such as
raising your hood or trunk lid. If these situations occur, be especially
careful.
• In order to be an eective warning device, this product produces
bright light that can be hazardous to your eyesight when viewed at a
close range. Do not stare directly into this lighting product at a close
range, or permanent damage to your eyesight may occur.
• It is important that you fully understand how to safely operate this
warning system before use.
• Operate your vehicle and its light/sound system in accordance with
your department’s Standard Operating Procedure.
• If a selected function does not perform properly or if any of the lamps
remain illuminated when the control is o, disconnect the power
connector from the control unit and contact the nearest service center.
• At the start of your shift, ensure that the entire warning light system
and the siren system are securely attached and operating properly.
• Suction cup mounting is for temporary applications only. The unit
should be removed from the window and stored securely when not in
use. Temperature changes and sunlight can cause suction cups to lose
holding power. Periodically check the unit to be sure the suction cups
have a firm grip on the mounting surface. An improperly secured light
could fall o of the vehicle, causing injury and damage.

9
Safety Messages to Operators of Warning Light Equipment
Installation, Operation, and Maintenance Instructions
Federal Signal www.fedsig.com
• The holding power of magnetic mounting systems is dependent upon
surface finish, surface flatness, and thickness of the steel mounting
surface. Therefore, to promote proper magnetic mounting:
• Keep surface and magnets clean, dry, and free of foreign
particles that prevent good surface contact.
• Ensure that the mounting surface is flat.
• Do not use a magnetic mounting system on vehicles with vinyl
tops.
Failure to follow these precautions may result in property damage, serious
injury, or death.
RETAIN AND REFER TO THESE MESSAGES

10
Introduction
HighLighter®Elite
Federal Signal www.fedsig.com
Introduction
The HighLighter® Elite is an LED-based warning light with a small footprint
and low current draw. The light is available in one of three mounting
types: Permanent, Suction Cup Magnet, or Magnet. The light has three
modes of operation, 25 selectable light patterns, and an optional low-
power function.
Unpacking the Light Bar
After unpacking the light, inspect it for damage that may have occurred
in transit. If it has been damaged, do not attempt to install or operate it.
File a claim immediately with the carrier, stating the extent of the damage.
Carefully check all envelopes, shipping labels, and tags before removing
or destroying them. Ensure that the parts listed in Table 1 are included in
the package. If you are missing any parts, contact Customer Support at
1-800-264-3578, 7a.m. to 5 p.m., Monday through Friday (CT).
Table 1 Kit Contents
Permanent Suction Cup Magnet Magnet
Qty Description Qty Description Qty Description
1 Mini Light Bar 1 Mini Light Bar 1 Mini Light Bar
1 Mounting Bracket 1 Safety Message Card 4 Protective Stickers
1 Wire Harness 1 Safety Message Card
4 #10 Hi-Low Screws
1 Safety Message Card
Preparing for the Light Bar Installation
Determining the Mounting Location and Wire Routing
The following section covers only mounting and wire routing. For
instructions regarding wiring connections, see “Wiring the HighLighter
Elite” on page 17.
To prepare for the installation:
• Ensure that the battery voltage is the same as the voltage rating of the
light bar.
• Verify that the light bar and mounting hardware fit the vehicle.
• Determine where to mount the light bar on the vehicle.