Federal Signal Corporation Solaris LP800 Manual

Installation and
Maintenance Manual
25500247
REV A2 1020
Printed in U.S.A.
© Copyright 2016-2020 Federal Signal Corporation
Model LP800
Solaris®Beacon

Limited Warranty
This product is subject to and covered by a limited warranty, a copy of
which can be found at www.fedsig.com/SSG-Warranty. A copy of this
limited warranty can also be obtained by written request to Federal Signal
Corporation, 2645 Federal Signal Drive, University Park, IL 60484, email to
[email protected] or call [phone].
This limited warranty is in lieu of all other warranties, express or implied,
contractual or statutory, including, but not limited to the warranty of
merchantability, warranty of fitness for a particular purpose and any warranty
against failure of its essential purpose.
2645 Federal Signal Drive
University Park, Illinois 60484-3167
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]
All product names or trademarks are property of their
respective owners.

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Tables
Table 1 Wire Functions ............................................................... 17
Table 2 Flash Patterns................................................................. 17
Table 3 Dome Types .................................................................... 19
Contents
Safety Message ...................................................................................... 5
Overview of the LP800 Solaris Beacon ................................................ 9
Unpacking the Product .......................................................................... 9
Preparing for the Installation................................................................. 9
Product Specications......................................................................... 10
Permanently Mounting the Beacon .................................................... 11
Wiring the Mounted Beacon................................................................ 14
Selecting a Flash Pattern..................................................................... 17
Maintaining the Beacon ....................................................................... 18
Cleaning the Lens................................................................................. 18
Replacing the Dome............................................................................. 19
Getting Technical Support................................................................... 19
Getting Repair Service......................................................................... 20
Getting Replacement Parts.................................................................. 20

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Figures
Figure 1 LP800 Solaris................................................................ 10
Figure 2 Vehicle permanent mount............................................ 12
Figure 3 LP800-BASE.................................................................. 13
Figure 4 LP800-BASE Kit Contents ........................................... 14
Figure 5 Wiring the Single Beacon ............................................ 15
Figure 6 Wiring the Simultaneous Flash................................... 16
Figure 7 Template for Permanent Mounting ............................. 21

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Safety Messages for Installers and Service Personnel of
Warning Light Equipment
People’s lives depend on your proper installation and servicing
of Federal Signal products. It is important to read and follow all
instructions shipped with this product. Listed below are some other
important safety instructions and precautions you should follow:
Before Installation or Service
Qualifications
• To properly install or service this equipment, you must
have a good understanding of automotive mechanical and
electrical procedures and systems, along with proficiency
in the installation and service of safety warning equipment.
Always refer to the vehicle’s service manuals when performing
equipment installations on a vehicle.
Light Hazards
• To be an eective warning device, this product produces bright
light that can be hazardous to your eyesight when viewed at a
close range. Do not stare directly into this lighting product at a
close range, or permanent damage to your eyesight may occur.
• Do not install the light system in an area that would block,
impair, or blind the driver’s vision. Ensure that the light system is
mounted in a position that is outside the driver’s field of vision,
so the driver can safely operate the vehicle.
• Federal Signal power supplies and light heads are designed
to work together as a system. Combining light heads and a
power supply from dierent manufacturers may reduce the
warning eectiveness of the lighting system and may damage
the components. Verify or test your combination to ensure
the system works together and meets federal, state and local
standards or guidelines.
Electrical Hazards
• Strobe systems present a shock hazard because they use high
voltage to operate. Do not handle strobe cables, the power
supply, or bulbs, or remove the lens while the equipment is

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connected. Strobe systems can hold their charge even after
they have been turned o. After disconnecting power to the
unit, wait 5 minutes before handling any parts of the strobe
system.
• A light system is a high current system. For the system to
function properly, make a separate negative (–) connection and
positive (+) connection. Connect all negative connections to
the negative battery terminal and install a suitable fuse on the
positive battery terminal connection as close to the battery as
possible. Ensure that all wires and fuses are rated correctly to
handle the device and system amperage requirements.
• In order for the light head to function properly, make a separate
ground connection. If practical, connect to the negative battery
terminal. At a minimum, attach to a solid metal body or chassis
part that provides an eective ground path as long as the
equipment is to be used.
• Never attempt to install aftermarket equipment that connects
to the vehicle wiring without reviewing a vehicle wiring
diagram available from the vehicle manufacturer. Ensure that
your installation will not aect vehicle operation or mandated
safety functions or circuits. Always check the vehicle for proper
operation after installation.
• The lighting system components, especially light bulbs, strobe
tubes, LEDs, and the outer housing, get hot during operation.
Disconnect power to the system and allow the system to cool
down before handling any components of the system.
• Do not mount a radio antenna within 18 inches (45.7 cm) of the
lighting system. Placing the antenna too close to the lighting
system could cause the lighting system to malfunction or be
damaged by strong radio fields. Mounting the antenna too close
to the lighting system may also cause the radio noise emitted
from the lighting system to interfere with the reception of the
radio transmitter and reduce radio reception.
• Do not attempt to wash any unsealed electrical device while it is
connected to its power source.

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During Installation and Service
• DO NOT get metal shavings inside the product. Metal shavings
in the product can cause the system to fail. If drilling must be
done near the unit, place an ESD-approved cover over the unit.
Inspect the unit after mounting to be sure there are no shavings
present in or near the unit.
• DO NOT connect this system to the vehicle battery until
ALL other electrical connections are made, mounting of all
components is complete, and you have verified that no shorts
exist. If the wiring is shorted to the vehicle body or frame, high
current conductors can cause hazardous sparks, resulting in
electrical fires or flying molten metal.
• DO NOT install equipment or route wiring (or the plug-in cord) in
the deployment path of an airbag.
• If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper
airbag deployment.
• Before mounting any components, check the manual to make
sure that the component you are installing is suitable for use in
that area of the vehicle. Many components are not suitable for
use in the engine compartment or other extreme environmental
exposure areas.
• Before drilling into a vehicle structure, ensure that both sides
of the surface are clear of anything that could be damaged.
Remove all burrs from drilled holes. To prevent electrical shorts,
grommet all drilled holes through which wires pass. Ensure
that the mounting screws do not cause electrical or mechanical
damage to the vehicle.
• Refer to the manual packed with the lighting system for proper
electrical connections, additional precautions and information.
• Because vehicle roof construction and driving conditions vary,
do not drive a vehicle with a magnetically mounted warning
light installed. The light could fly o the vehicle, causing injury
or damage. Repair of damage incurred because of ignoring this
warning shall be the sole responsibility of the user.

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• Locate the light system controls so the VEHICLE and
CONTROLS can be operated safely under all driving conditions.
After Installation or Service
• After installation, test the light system to ensure that it is
operating properly.
• Test all vehicle functions, including horn operation, vehicle
safety functions and vehicle light systems, to ensure proper
operation. Ensure that the installation has not aected the
vehicle operation or changed any vehicle safety function or
circuit.
• Scratched or dull reflectors, mirrors or lenses reduces the
eectiveness of the lighting system. Avoid heavy pressure and
use of caustic or petroleum-based products when cleaning the
lighting system. Replace any optical components that may have
been scratched or crazed during system installation.
• Do not attempt to activate or deactivate the light system
controls while driving in a hazardous situation.
• Frequently inspect the light system to ensure that it is operating
properly and is securely attached to the vehicle.
• After installation and testing are complete, provide a copy
of these instructions to instructional sta and all operating
personnel.
• File these instructions in a safe place and refer to them when
maintaining and/or re-installing the product.
Failure to follow all safety precautions and instructions may result
in property damage, serious injury, or death.

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Overview of the LP800 Solaris Beacon
The LP800 Solaris®Beacon is an LED light source that provides a
reliable signal with 14 flashing patterns. The LP800 Solaris Beacon
has two Solaris reflectors with 15 powerful LEDs. The available
colors are red, amber, or blue. The light can operate on 10- to 30-
volt power source.
Unpacking the Product
After unpacking the product, inspect it for damage that may have
occurred in transit. If it has been damaged, file a claim immediately
with the carrier, stating the extent of damage. Carefully check all
envelopes, shipping labels, and tags before removing or destroying
them.
Preparing for the Installation
To prepare for the beacon installation, assemble these installer-
supplied materials:
• 18 AWG (1 mm2) wire for lengths up to 15 feet (5 m) or minimum
16AWG (1.5 mm2) wire for lengths greater than 15feet (5 m)
• Fuseholder with 5 A fuse
Selecting a flash pattern is optional and should be completed
during the installation. For more information, see “Selecting a Flash
Pattern” on page 16.
Figure 1 LP800 Solaris
Ø 140 mm
Ø 164 mm
118.5 mm

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Product Specications
Table 1 Specications
Input Voltage 10 Vdc to 30 Vdc
Nominal 12.8 Vdc or 25.6 Vdc
Input Current, Amber
(nominal)
2 A at 12.8 Vdc pulsed, 0.8 avg.
1 A at 25.6 Vdc pulsed, 0.4 avg.
Dimensions
Height 4.67 inches (118.5 mm)
Diameter 6.45 inches (164 mm)
Weight
(permanent mount/
pipe mount)
1.54 lb (0.7 kg)
Approvals SAE J1318, J845 Class 1, J845 Class 2
Operating temperature -20°C to 50°C (-4°F to 122°F)
Permanently Mounting the Beacon
LIGHT HAZARD: To be an eective warning device, an emergency
warning system produces bright light that can be hazardous to your
eyesight when viewed at a close range. Do not stare directly into
this lighting product at a close range, or permanent damage to your
eyesight may occur.
To permanently mount the beacon:
1. Using the dimensions shown in Figure 7 on page 19, scribe
the locations of the three mounting holes and hole for the
cable.
DRILLING PRECAUTIONS: When drilling holes, check the area
you are drilling into to ensure that you do not damage vehicle
components while drilling. All drilled holes should be deburred,
and all sharp edges should be smoothed. All wire routings going
through drilled holes should be protected by a grommet or
convolute/split loom tubing.
2. Drill three 9/32-inch (7 mm) holes at the scribed mounting hole
locations. Drill one 25/64-inch (10 mm) hole at the scribed hole
for the cable.

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3. Place the supplied grommet in the hole drilled for the cable,
and then feed the cable through the grommet.
4. Using the supplied hardware, mount the beacon to the
mounting surface.
Figure 2 Vehicle permanent mount
Needed material (Not supplied)
The following list the materials you need to install the light:
• Drill
• 6 mm wrench
• 9/32-inch Drill Bit (7 mm)
• 25/64-inch Drill Bit (10 mm)

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Figure 3 LP800-BASE
Remove
Install
Needed material (Not supplied)
The following list the materials you need to install the light:
• Drill
• 6 mm wrench
• 13/64-inch Drill Bit (5 mm)
• 25/64-inch Drill Bit (10 mm)

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Figure 4 LP800-BASE Kit Contents
Wiring the Mounted Beacon
REVERSE POLARITY/MISWIRING: Reverse polarity may damage the
siren amplier. To avoid damage to the siren/amplier, ensure that
the battery voltage is the same voltage as the rating of the light and
that the correct polarity is observed.
Wiring the Single Beacon
To wire the single beacon:
1. See Figure 5. Connect the red, white, green, and pink
conductors as required. “Table 2 Wire Functions” on
page 15 details the function of each conductor.
2. Connect the brown wire from the beacon to a known good
vehicle ground as close to the beacon as possible.

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Figure 5 Wiring the Single Beacon
RED
WHITE
BROWN
GREEN
PINK
GRAY
VIOLET
+BATTERY
-BATTERY
+BATTERY
+BATTERY
+BATTERY
+BATTERY
NO CONNECTION
NO CONNECTION
SINGLE BEACON
Wiring the Dual Beacon
Simultaneous Flash
To wire the simultaneous beacon, do the following:
1. Connect the gray, red, white, green, and pink conductors
as required. “Table 2 Wire Functions” on page 15
details the function of each conductor. See Figure 6.
2. Connect the brown wire from the beacon to a known good
vehicle ground as close to the beacon as possible.

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Figure 6 Wiring the Simultaneous Flash
SIMULTANEOUS FLASH
RED
VIOLET
WHITE
BROWN
PINK
GREEN
GRAY
PINK
WHITE
GREEN
BROWN
RED
GRAY
VIOLET
NO CONNECTION
NO CONNECTION
+BATTERY
-BATTERY
+BATTERY
+BATTERY
+BATTERY
NO CONNECTION
+BATTERY
+BATTERY
-BATTERY
MASTER
FOLLOWER
Table 2 Wire Functions
Wire Color Function (Switch Type)
White (On/O󰀨)
Brown Ground
Red + Battery, 5 A fuse
Green Pattern select (Momentary) and/or cruise (on/o󰀨)
Pink Dim mode (on/o󰀨)
Gray Simultaneous ash
Violet No connection

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Selecting a Flash Pattern
Selecting a flash pattern is optional and should be done during
installation. The flash pattern is advanced by momentarily touching
the green wire to positive voltage. See Table 3 for a list of flash
patterns. Once you have selected the flash pattern, connect the
green wire to an on/o switch to use the cruise feature of the
beacon or to cut and insulate to ensure it does not make unwanted
contact with the vehicle.
Table 3 Flash Patterns
Number Flash Pattern
1 Medium Single
2 Fast Single
3 Single
4 4 x single/ 2 x quad
5 7 x strobe
6 Chopped double
7 Double
8 Fast double
9 Triple
10 Fast Triple
11 Pulsing double
12 Quad
13 Pulsing quad
14 5 x
15 Test (steady)
Maintaining the Beacon
Frequently inspect the beacon to ensure that it is securing attached
to the vehicle and operates properly. Clean the beacon with a mild
soap and a soft rag.

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Cleaning the Lens
Polycarbonate and ABS parts
To extend the life of this product, Federal Signal recommends
periodic cleaning using correct methods and cleaners. For
general cleaning, do not use an abrasive cleaner or highly
alkaline. Furthermore, do not scratch the plate with a rubber
brush, razor blade, or with other sharpened instrument. Do not
clean polycarbonate and ABS parts under strong sunlight or high
temperatures, as this could cause staining.
To clean this product, apply warm water and wash it with neutral
pH soap. Use a soft cloth or sponge to remove any remaining dirt.
Finally, rinse with cold water and dry with a soft cloth to avoid water
spots.
Should fine scratches or a haze appear on the lenses, remove with
a nonabrasive, high quality, one-step automotive paste cleaner/wax
and a soft cloth.
CRAZING HAZARD: Crazed, cracked, or faded domes or reectors
reduce the light output and the eectiveness of the lighting system.
Tops or reectors showing this type of aging must be replaced.
Failure to follow this warning may result in bodily injury or death to
you or others.
CLEANING SOLUTION WARNING: The use of cleaning solutions,
such as strong detergents, solvents, and petroleum products, can
cause crazing (cracking) of the domes and reectors. Failure to
follow this warning can damage the domes and reectors and may
result in bodily injury or death to you or others.
Replacing the Dome
To replace the dome:
1. Disconnect unit from power source and remove unit from
mounting surface.
2. Turn unit over and remove the three large head Phillips screws.
3. Separate dome from base. Discard or recycle old dome.

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4. Align the three screw bosses in new dome with voids in the
center of unit.
5. Reattach dome to base using the previously removed screws.
6. Remount the unit to surface and connect power.
7. Test unit for proper operation before returning vehicle to
service.
Table 4 Dome Types
Color Part Number
Clear 9151916-01
Amber 9151916-03
Blue 9151916-02
Red 9151916-04
Ordering Replacement Parts or
Technical Support Service
Federal Signal Service Department
1-800-433-9132 / 1-708-534-3400
Monday-Friday, 7 a.m. to 5 p.m. (CST)
[email protected]
www.fedsig.com
Returning a Product to Federal Signal
All products returned must be accompanied with a Returned
Merchandise Authorization (RMA) number. To obtain an RMA
number, call 1-800-433-9132.

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Figure 7 Template for Permanent Mounting
120°
Ø 5.12" [Ø 130 mm]
Ø 0.28" [Ø 7 mm]
Ø 0.39" [Ø 10 mm]
1.00" [25 mm]

2645 Federal Signal Drive
University Park, Illinois 60484
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]