Fein CCG 18-115 BL Setup guide

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
Repair instructions
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CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
Contents
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1. Models described
2. Technical data
3. Notes and requirements
4. Tools required
5. Lubricants and auxiliary substances required
6. Removal
7. Fitting
8. Connection diagram

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
1. Models described
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These repair instructions describe how to repair the following models:
Model Order number
CCG 18-115 BL 7 120 01 .. .. .
CCG 18-125 BL 7 120 02 .. .. .
CCG 18-115 BLPD 7 120 03 .. .. .
CCG 18-125 BLPD 7 120 04 .. .. .

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
2. Technical data
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Technical data
All the technical data can be found in the operating instructions for the model.
Test data
Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).
Lubricants
The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
3. Notes and requirements
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Please note
These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and
electrical training.
Only use original FEIN spare parts.
Provisions
Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in
serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
The relevant accident prevention regulations of the employer’s liability insurance associations are to be observed when
commissioning.
The German Equipment and Product Safety Act [ProdSG] applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed.

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
4. Tools required
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Standard tools Special tools
Plastic hammer Drawing-off socket cap 6 41 04 150 00 8
Slotted screwdriver (small) Chuck cone 19 mm 6 41 07 019 00 7
Torx screwdriver T15; T20 Chuck cone 26 mm 6 41 07 026 00 0
Punch 6 mm Drawing-off plate 6 41 02 069 00 7
Arbor press Pipe 6 41 01 002 00 4
Circlip pliers
Blade
Sleeve
•35 mm inner diameter
45 mm inner diameter
•14 mm inner diameter
19 mm outer diameter
•30 mm inner diameter
42 mm outer diameter
•15 mm inner diameter
20 mm outer diameter
•15 mm inner diameter
27 mm outer diameter

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
4. Tools required
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Standard tools
Sleeve
•13 mm inner diameter
26 mm inner diameter
•8 mm inner diameter
19 mm outer diameter
2x square support L= 80 mm; H= 17 mm

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
5. Lubricants and auxiliary substances required
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Lubricants
Grease 0 40 101 01 00 4 21 g Gearbox
Auxiliary substances
Loctite 573 Washer

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the housing
1. Cut through the type plate (1).
2. Cut through the information sign (2).
3. Unscrew the seven screws (3).
Tools:
- Blade
- Torx T15
2
1
3

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL)
1. Remove the switch (1). Tools:
- Slotted screwdriver
1

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the gearbox housing
1. Unscrew the screw (1).
2. Remove the lever (2).
3. Remove the seal (3).
Tools:
- Torx T20
1
2
3

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the gearbox housing
1. Remove the four screws (1).
2. Take off the bearing plate (2).
3. Remove the washer(s) (3).
4. Remove the four screws (4).
Tools:
- Torx T15
4
3
2
1

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL)
1. Remove the housing (1).
2. Remove the pressure piece (2).
3. Remove the control rod (3).
1
2
3

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL)
1. Remove all components from the housing half.
2. Remove the two pressure pieces (1) [on both sides].
1

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the housing (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD)
1. Remove the housing (1).
2. Remove the pressure piece (2).
3. Remove all components from the housing half.
4. Remove the two pressure pieces (3) [on both sides].
1
2
3

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the control rod (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD)
1. Remove the spring (1).
2. Remove the lever (2).
Push it in the direction of the arrow and lift.
3. Remove the spring (3).
3
1
2

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the motor
1. Remove the four terminals (1).
2. Remove the motor (2).
Tools:
- Plastic hammer
2
1

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the motor
1. Remove the pinion (1).
2. Pull off the grooved ball bearing (2).
3. Remove the plate (3).
4. Remove the bearing bush (4).
5. Remove the grooved ball bearing (5).
6. Remove the circlip (6).
Tools:
- Punch, 6 mm
diameter
- Arbor press
- Drawing-off plate
6 41 02 069 00 7
- Pipe
120 mm inner
diameter
130 mm outer
diameter
170 mm height
- Drawing-off socket cap
- Chuck cone, dia. 26 mm
- Chuck cone, dia. 19 mm
- Circlip pliers
2
1
3
5
6
4

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the gearbox housing
1. Remove the air guide ring (1).
1

CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
6. Removal
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Removing the gearbox housing
1. Remove the pushbutton (1).
2. Remove the spiral spring (2) and the bolt (3) with sealing ring (4).
3. Remove the needle sleeve (5).
4. Press out the shaft (6).
Tools:
- Slotted screwdriver
- Arbor press
- Punch, 6 mm diameter
- Sleeve
with 35 mm inner
diameter
1
6
5
2
3
4