Festo CDSA-D1-VX Instruction Manual

Cut
Above: 61.5 mm
Below: 61.5 mm
Left: 43.5 mm
Right: 43.5 mm
Teach pendant
Description
Assembly and
installation
Type
CDSA-D1-VX
Description
560 334
en 1001a
[751 492]

Festo GDCP-CDSA-SY-EN 1001a 3
Edition _____________________________________________________________ en 1001a
Description ____________________________________________ Festo GDCP-CDSA-SY-EN
Order no. ____________________________________________________________ 560 334
(Festo AG & Co KG., D-73726 Esslingen, 2009)
Internet: http://www.festo.com
E-mail: [email protected]
The copying, distribution and utilization of this document as well as the communication of
its contents to others without expressed authorization is prohibited. Offenders will be
held liable for compensation of damages. All rights reserved, in particular the right to
carry out patent, utility model or ornamental design registrations.

4 Festo GDCP-CDSA-SY-EN 1001a
Index of revisions
Author:
Name of manual:
GDCP-CDSA-SY-EN
File name:
File saved at:
Consec. no.
Description
Index of revisions
Date of amendment
001
Produced:
0805NH
18.08.2008
002
Update MRL
1001a
16.12.2009

Contents
Festo GDCP-CDSA-SY-EN 1001a 5
CONTENTS
1. General information.................................................................................................. 7
1.1 Designated use ......................................................................................................... 7
1.2 Scope of delivery....................................................................................................... 8
2. General safety precautions....................................................................................... 9
2.1 General instructions ................................................................................................ 10
2.1.1 Using the teach pendant...................................................................... 10
2.2 Service .................................................................................................................... 10
2.3 Important user instructions ..................................................................................... 11
2.3.1 Danger categories................................................................................ 11
3. Mechanical installation.......................................................................................... 12
3.1 PlugIn housing CAMI-C ............................................................................................ 12
3.1.1 Dimensions.......................................................................................... 13
3.1.2 Drilling jig ............................................................................................ 14
4. Electrical installation ............................................................................................. 15
4.1 Overall summary ..................................................................................................... 15
4.2 Teach pendant CDSA ............................................................................................... 18
4.2.1 Laying the cablesin the rear cover ....................................................... 18
4.2.2 Ethernet cable exit ............................................................................... 19
4.2.3 Connecting cable NESC-C-D1-x-C1 ....................................................... 20
4.2.4 Supply voltage..................................................................................... 21
4.3 PlugIn housing CAMI-C ............................................................................................ 22
4.3.1 Ethernet............................................................................................... 23
4.3.2 Bridge plug .......................................................................................... 23
5. Operating elements of the teach pendant.............................................................. 24
5.1 EMERGENCY STOP switch........................................................................................ 24
5.1.1 Setting up the permission button ........................................................ 25
5.1.2 Panic actuation .................................................................................... 26
5.2 Touch-sensitive keypad........................................................................................... 28
5.3 On-the-spot diagnosis............................................................................................. 29
5.3.1 LED diagnostis ..................................................................................... 29
5.4 Display .................................................................................................................... 29
6. Commissioning ....................................................................................................... 31
6.1 Concluding operation .............................................................................................. 31
6.1.1 Disconnecting the teach pendant ........................................................ 31

Contents
6 Festo GDCP-CDSA-SY-EN 1001a
A. Technical specifications CDSA................................................................................ 32
A.1 General technical specifications.............................................................................. 32
A.2 Technical specifications of the connection terminals .............................................. 35
B. Transport conditions............................................................................................... 36
C. Notes on disposal ................................................................................................... 37

1. General information
Festo GDCP-CDSA-SY-EN 1001a 7
1. General information
The teach pendant is a portable controller and display unit in a robust design.
It serves for parametrizing and operating machines in conjunction with the multi-axis
controller CMXR.
By the use of a high performance processor and the Ethernet interface the teach pendant
CDSA is optimally equipped for various uses (see next chapter "Designated use of the
teach pendant“).
All uses are graphically represented on the large colour display. The touch screen enables
intuitive operating guidance.
A FLASH memory is used in the teach pendant instead of a rotating mass memory which is
not suitable for rough operating environments.
1.1 Designated use
This manual deals with the fitting and installation of the teach pendant.
The teach pendant CDSA has been designed for:
parametrizing
jogging and teaching
observation
control and
diagnosing.
A permission device and an EMERGENCY STOP switch are available as safety functions.
All safety functions are designed with two circuits, so that applications up to safety
category 3 PLdas per EN ISO 13849-1 are possible.
Warning
Teach pendants with a red and yellow EMERGENCY STOP switch,
which are not connected to a machine, must be kept out of sight so
that they cannot be confused with functioning devices in an emer-
gency case.

1. General information
8 Festo GDCP-CDSA-SY-EN 1001a
1.2 Scope of delivery
Type
Comment
Standard
Additionally required
Optional
CDSA
Teach pendant
X
KBS
Brief description
X
CAMI
PlugIn housing CAMI-C
X
CAFM
Wall fastening CAFM-D1-W
X
CAFB
Bridge plug for CDSA
X
NESC C-D1
Cable on teach pendant
X
NECC-L1G11-C1
Socket strip for PlugIn housing
X
Tab. 1.1: Available components

2. General safety precautions
Festo GDCP-CDSA-SY-EN 1001a 9
2. General safety precautions
The teach pendant has been developed, tested and documented with regard to the
ergonomic guidelines as well as the relevant safety standards. Providing the instructions
and technical information for the designated use are observed, the product will not in
normal cases present any danger of damage to property or injury to persons.
The instructions contained in this documentation must be followed exactly in every case.
Otherwise sources of danger may occur or the safety devices incorporated in the teach
pendant may be made ineffective.
Irrespective of the safety instructions listed in this documentation, the working safety
instructions and accident prevention rules for each individual case must be observed.
Warning
The correct project planning of the teach pendant must be carried
out by the machine manufacturer on the basis of the danger and
risk analysis. The following safety aspects must be taken into ac-
count here:
−the correct cable length for limiting the work range
−EMERGENCY STOP switch required or permitted
−safety category for the relevant application sufficient.
The device may only be operated in faultess condition and in
accordance with the operating instructions.
The user must have the necessary level of training and must be
familiar with the details of designated use.
The safety instructions in the following chapters must be
followed at all costs.
Warning
The permission button is only suitable as a protective function
when the person operating the permission button realizes in
time that there is a danger to persons and can take precautions
to avoid dangers.
As an additional measure reduced speed of the movement may
benecessary. The permitted speed must be ascertained by
means of a risk judgement.
Commands for states which bring danger cannot be initiated
with a permission button alone. A second starting command is
necesary here (button on teach pendant).
Only the person who operates the permission button may be
present in the danger zone.

2. General safety precautions
10 Festo GDCP-CDSA-SY-EN 1001a
2.1 General instructions
2.1.1 Using the teach pendant
You have decided to use a high value teach pendant which is eqipped with the most
modern electronics. In order to avoid malfunctioning or damage due to incorrect handling,
you must observe at all costs the following instructions for operating the device:
The connection shaft must only be opened when the supply
voltage is switched off. Otherwise components may be
damaged or undefined signal states may occur.
Make sure that nobody can trip over the cable thereby causing
the device to fall onto the floor.
Make sure that the cable is not squashed or damaged by other
objects.
Avoid laying the cable over sharp edges whereby the cable
coating can be chafed.
Hang the device on the wall fastening intended for this purpose
when it is not in use.
Make sure that the device is not laid on the operating side
whereby operating elements may be mechanically damaged.
Never lay the device on unstable surfaces or storage spaces.
It might fall down and become damaged.
Never place the device in the vicinity of sources of heat or direct
sunlight.
Avoid subjecting the device to mechanical shocks, excessive
dust, humidity or strong magnetic fields.
Do not use solvents, abrasive media or sponges for cleaning the
housing, operating panel and operating elements. For cleaning
use a soft cloth moistened with water or a mild cleaning agent.
Prevent objects and liquids from entering the inside of the
device. Check periodically the protective covers on the device,
that the housing screws are complete, that there is no damage
to the housing of the teach pendant and the cable routing.
The teach pendant CDSA is equipped with a touch screen.
Operate this with your finger or with the touch pin. The touch
screen must on no account be operated with sharp objects as
these would damage the touch screen.
2.2 Service
Please consult your local Festo repair service or write to the following e-mail address if
you have any technical problems:
[email protected]

2. General safety precautions
Festo GDCP-CDSA-SY-EN 1001a 11
2.3 Important user instructions
2.3.1 Danger categories
This manual contains instructions on the possible dangers which can occur if the product
is not used correctly. These instructions are marked (Warning, Caution, etc), printed on a
shaded background and marked additionally with a pictogram. A distinction is made
between the following danger warnings:
DANGER!
… means that there is a danger of death or severe injuries if the
relevant precautionary measures are not observed.
Warning
… means that there is a danger of death or severe injuries if the
relevant precautionary measures are not observed.
Caution
… means that there is a danger of slight injuries if the relevant
precautionary measures are not observed.
Please note
means that there is a danger of damage to property if the relevant
precautionary measures are not observed.
Caution
The teach pendant is sensitive to electrostatic charges when the
connection shaft is open.
ESD
Electrostatically sensitive devices: Incorrect handling can result in
damage to components.

3. Mechanical installation
12 Festo GDCP-CDSA-SY-EN 1001a
3. Mechanical installation
3.1 PlugIn housing CAMI-C
The PlugIn housing CAMI-C serves for integrating the teach pendant to the machine/
system and for connecting to the multi-axis controller CMXR-C1. It is fitted into the wall of
the control cabinet and has the following connections:
1 Cable screw connector for connecting
cable NESC with cables for voltage
supply, permission button,
EMERGENCY STOP and Ethernet.
2 Ethernet connection
1
Fig. 3.1: PlugIn housing CAMI-C
Please note
The PlugIn housing and the teach pendant comply with protection
class III as per EN 1131-2 and EN 50178. The following must be
noted in this regard:
All voltages saved in the PlugIn housing or in the teach pendant
must be low safety voltages and therefore isolated from the low
voltage network with a safety transformer or similar.
2

3. Mechanical installation
Festo GDCP-CDSA-SY-EN 1001a 13
3.1.1 Dimensions
Fig. 3.2: Dimensions of the PlugIn housing

3. Mechanical installation
14 Festo GDCP-CDSA-SY-EN 1001a
3.1.2 Drilling jig

4. Electrical installation
Festo GDCP-CDSA-SY-EN 1001a 15
4. Electrical installation
4.1 Overall summary
The teach pendant is connected to the multi-axis controller CMXR via the PlugIn housing.
Fig. 4.1 shows all components and connecting cables symbolically, except for the voltage
supply. Fig. 4.2 shows the complete circuit diagram.
The connections can be seen in Fig. 4.1.
1 Control cabinet
2 Multi-axis controller CMXR-C1
3 Ethernet cable (crossover) /
Ethernet cable with switch
4 PlugIn box CAMI-C
5 Bridge plug CAMF-B-...
6 Cable NESC-C-D1-x-C1
7 Teach pendant CDSA
8 Wall fastening CAFM-D1-W
Fig. 4.1: Connecting the teach pendant to the multi-axis controller CMXR
1
2
5
8
4
6
7
3

4. Electrical installation
16 Festo GDCP-CDSA-SY-EN 1001a
CDSA
NESC
CAMI-C
Fig. 4.2: Connection diagram overall view

4. Electrical installation
Festo GDCP-CDSA-SY-EN 1001a 17
Signal description
Connecting cable
NESC-C-D1-x-C1,
core colour
11-pin socketstrip
for the teach
pendant CDSA
8-pin
RJ-45 plug
(Ethernet)
17-pin plug
pin no.
24 V DC
pink
->
6
-
1
GND_IN
black
->
7
-
2
Emergency stop, circuit 1
brown-green
->
8
-
3
Emergency stop, circuit 1
white-green
->
9
-
4
Emergency stop, circuit 2
grey-pink
->
10
-
5
Emergency stop, circuit 2
red-blue
->
11
-
6
Permission button, circuit 1, pos.
brown
->
1
-
7
Permission button, circuit 1, neg.
yellow
->
2
-
8
Permission button, circuit 2, pos.
green
->
3
-
12
Permission button, circuit 2, neg.
grey
->
4
-
17
not used
-
-
n.c.
-
9
not used
-
-
n.c.
-
10
not used
purple
->
5
-
11
TD+
blue
->
-
1
13
TD-
white
->
-
2
14
RD+
orange
->
-
3
15
RD-
red
->
-
6
16
Tab. 4.1: Signal description NESC

4. Electrical installation
18 Festo GDCP-CDSA-SY-EN 1001a
4.2 Teach pendant CDSA
1Screw for rear cover
2Screw for rear cover and strain relief
Fig. 4.3: Rear cover of the teach pendant CDSA
In order to remove the rear cover, you must unscrew the six screws 1and 2.
4.2.1 Laying the cablesin the rear cover
When the connection shaft is opened, the connecting cables can be laid as shown in the
following chapters. Please note the following before opening the teach pendant:
Notes on opening the connection shaft
Lay the teach pendant CDSA with the display downwards on a
flat, clean surface so that the teach pendant or its operating
elements are not damaged (e.g. soft ESD mat).
Open the cover with a Phillips screwdriver size 2.
3
3
4
1
2
2
2
1
2

4. Electrical installation
Festo GDCP-CDSA-SY-EN 1001a 19
4.2.2 Ethernet cable exit
1Ethernet connection
2Plug for emergency stop
and permission button
Fig. 4.4: Cable exit left
1 Ethernet connection S4
2 Plug S22 for emergency
stop and permission
utton
Fig. 4.5: Cable exit right
Notes on modifications to the connection shaft
When disconnecting the main plug S22, make sure that you pull the plug by its cable
(no sharp objects as aids).
When disconnecting the RJ-45 plug S4, make sure that the locking lever is not actuated.
In order to avoid functional faults, make sure that plugs S22 and S4 are inserted correctly.
Closing the rear connection shaft
1. The seal must be clean and undamaged and must be situated in the correct position in
the connection shaft cover.
2. Cables must not be squashed.
3. The connection shaft cover must be screwed into place again with all six screws
(tightening torque: 0.4 to 0.5 Nm). Only in this way will the relevant protection class be
guaranteed.
2
2
1
1

4. Electrical installation
20 Festo GDCP-CDSA-SY-EN 1001a
4.2.3 Connecting cable NESC-C-D1-x-C1
The teach pendants CDSA are available as standard with the following connecting cables:
NESC-C-D1-5-C1 (5 m)
NESC-C-D1-10-C1 (10 m)
NESC-C-D1-15-C1 (15 m)
The connecting cable is resistant to water, cleaning agents (alcohol and tensides), oils,
cutting oils (drilling oils), greases and lubricants.
Connection cable:
cross section: AWG 24 (0.24 mm²)
material: zinc-coated copper strands
conductor resistance: ≤ 90 Ω/km (≤ 145 ohm/mile)
Fig. 4.6: Connecting cable NESC-C-D1-x-C1