Festo Cpx-cp-4-fb Training manual

CPI System

Desciription

Installing and

commissioning CPI

systems

Electronics

Description

CPX-CP interface

539294

en 1211b

[761481]

CPX-terminal

Electrical interface

CPX-CP-4-FB

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

Original de.......................................

Edition en 1211b..................................

Designation P.BE-CPX-CP-EN.........................

Order no. 539294..................................

Germany, 2012)

Internet: http://www.festo.com

E-Mail: service_international@festo.com

The reproduction, distribution and utilization of this document

as well as the communication of its contents to others without

express authorization is prohibited. Offenders will be held

event of the grant of a patent, utility module or design.

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

PROFIBUS

,PROFIBUS-DP

,INTERBUS

, DeviceNet

, CC-Link

,TORX

are registered

trademarks of the respective trademark owners in certain countries.

Contents and general instructions

III

Festo P.BE-CPX-CP-EN en 1211b

Contents

Designated use VI........................................................

Target group VII..........................................................

Service VII...............................................................

Important user instructions VIII..............................................

Notesontheuseofthismanual X...........................................

1. System summary – CPI system 1-1...................................

1.1 Overview of the CPI system 1-3.......................................

1.1.1 Method of operation of the CPI/CP system 1-6...................

1.1.2 Variants and extension rules for the CPI-/CP system 1-9...........

1.1.3 Assigned I/Os of the CPI/CP modules 1-12.......................

1.2 CPI system with the CPX-CP interface 1-13...............................

1.2.1 Address range of the CPI system with the CPX-CP interface 1-14......

1.2.2 Address assignment 1-15.....................................

2. Installation 2-1...................................................

2.1 General instructions on installation 2-3................................

2.2 CPI connections 2-6................................................

2.2.1 Permissible CPI/CP modules and string lengths dependent

on the CPI cables 2-7........................................

2.2.2 Connecting CP strings 2-9....................................

2.3 Connecting the power supply 2-10.....................................

2.3.1 Power supply 2-11...........................................

2.3.2 Ascertaining the current consumption 2-12.......................

2.3.3 Power supply arrangement – formation of power zones 2-16........

2.4 Complying with protection class IP65/IP67 2-19..........................

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

3. Commissioning 3-1................................................

3.1 Procedure for commissioning 3-3.....................................

3.2 Prepare the CPI system for commissioning 3-4..........................

3.2.1 Checking the CP strings 3-4..................................

3.2.2 Saving the string assignment 3-5..............................

3.3 Switching-on reaction of the CPI system 3-8.............................

3.4 Reaction of the CPI system to faults in operation 3-10......................

3.4.1 Eliminating assignment faults 3-10..............................

3.4.2 Replacing CPI/CP modules 3-11................................

3.4.3 Replacing CPI/CP modules during operation 3-12.................

3.5 Notes on operation 3-15..............................................

3.5.1 Factory default mark from version 22 3-16.......................

3.6 Parametrizing 3-17..................................................

3.7 Commissioning functions with the handheld 3-27.........................

3.7.1 Menu commands of the CPX-CP interface on the Handheld 3-28......

3.7.2 Representation of the CPI/CP modules 3-29......................

3.7.3 Displaying the string assignment 3-30...........................

3.7.4 Observing signal states (monitoring) 3-31........................

3.7.5 Parametrizing with the Handheld 3-33...........................

4. Diagnosis and error treatment 4-1....................................

4.1 Overview of diagnostic possibilities 4-3................................

4.2 Diagnosis via LEDs 4-4..............................................

4.2.1 Normal operating status 4-6..................................

4.2.2 CPI system-specific LEDs 4-7..................................

4.2.3 CP string-specific LEDs 4-9...................................

4.3 Error messages of the CPX-CP interface 4-12.............................

4.4 Diagnostics via the CPX-FEC or CPX bus node 4-16........................

4.4.1 Status bits of the CPX terminal 4-16.............................

4.4.2 I/O diagnostic interface and diagnostic memory 4-17..............

4.5 Diagnostic functions with the Handheld 4-21.............................

4.6 Error handling and parameterisation 4-22...............................

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

A. Technical appendix A-1.............................................

A.1 Technical specifications of CPX-CP interface, type CPX-CP-4-FB A-3..........

A.2 Accessories A-4....................................................

A.3 Displaying CPI/CP module-specific information with the Handheld A-5.......

A.4 Address assignment of the CP valve terminals and CPI/CP modules A-6......

A.5 Parametrizing with the FST software (CPX-FEC) A-8.......................

A.6 Permissible CPI/CP modules and string lengths dependent on the

CPI cables A-10.....................................................

B. CPX-CP interface with Interbus field bus node B-1.......................

B.1 Addressing with Interbus B-3.........................................

B.1.1 Address range with Interbus field bus nodes B-3.................

B.1.2 Address assignment with Interbus field bus nodes B-3............

B.2 Diagnosing with Interbus B-7.........................................

C. Appendix C-1.....................................................

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

Contents and general instructions

VII

Festo P.BE-CPX-CP-EN en 1211b

Designated use

The CPX-CP interface described in this description has been

designed exclusively for use in combination with CPX

terminals from Festo. The designated CP modules from Festo

(CP valve terminals and CPI I/O modules) can be connected

to the CPX-CP interface. The CPX terminal and the connected

CPI modules are only to be used as follows:

–asintended

– without unauthorised modifications

– in excellent technical condition.

If standard ancillary components, such as sensors and actuat-

ors, are connected, the specified limits for pressures, temper-

atures, electrical data, torques, etc. must be complied with.

Comply with the legal rules and regulations and standards,

rules of the testing organisations and insurance companies

and national specifications applicable for the location.

Warning

•

Only use PELV circuits in accordance with

IEC/EN 60204-1 (protective extra-low voltage, PELV)

for the electrical power supply.

•

Also observe the general requirements for PELV circuits

in accordance with IEC EN 60204-1.

•

Use only voltage sources that guarantee reliable

electrical isolation of the operating voltage according to

IEC DIN EN 60204-1.

Contents and general instructions

VIII

Festo P.BE-CPX-CP-EN en 1211b

Ranges of application and certifications

The products fulfil the requirements of EU directives and bear

the CE certification.

Standards and test values, which the products must comply

with and fulfil, can be found in the technical appendix section.

The product-relevant EU directives can be found in the declar-

ation of conformity.

Certificates and declarations of conformity for these products

can be found at www.festo.com.

Target group

This description is intended exclusively for technicians

trained in control and automation technology, who have

experience in installation, commissioning, programming and

diagnostics of programmable logic controllers (PLC) and

fieldbus systems/networks.

Service

Please consult your local Festo repair service if you have any

technical problems.

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

Important user instructions

Danger categories

This manual contains instructions on the possible dangers

which may occur if the product is not used correctly. These

instructions are marked (Warning, Caution, etc.), printed on a

shaded background and marked additionally with a picto-

gram. A distinction is made between the following danger

warnings:

Warning

This means that failure to observe this instruction may

result in serious personal injury or damage to property.

Caution

This means that failure to observe this instruction may

result in personal injury or damage to property.

Note

This means that failure to observe this instruction may

result in damage to property.

The following pictogram marks passages in the text which

describe activities with electrostatically sensitive compo-

nents.

Electrostatically sensitive components may be damaged if

they are not handled correctly.

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

Marking special information

The following pictograms mark passages in the text

containing special information.

Pictograms

Information:

Recommendations, tips and references to other sources of

information.

Accessories:

Information on necessary or sensible accessories for the

Festo product.

Environment:

Information on environment-friendly use of Festo products.

Text markings

•

Bullet points denote activities that may be carried out in

any sequence desired.

1. Figures denote activities which must be carried out in the

numerical order specified.

– Hyphens indicate general activities.

Contents and general instructions

Festo P.BE-CPX-CP-EN en 1211b

Notes on the use of this manual

This manual contains specific information on the method of

operation, and on fitting, installing and commissioning the

CPX-CP interface.

Special information on commissioning, programming and

diagnostics of a CPX terminal with the CPX fieldbus node or

CPX-FEC used can be found in the relevant description.

General basic information on the method of operation, on

fitting, installing and commissioning CPX terminals can be

found in the CPX system manual.

An overview of the structure of the CPX terminal user

documentation is contained in the CPX system description.

www.festo.com Support portal: search term “CPX

system description”

Contents and general instructions

XII

Festo P.BE-CPX-CP-EN en 1211b

Information on the CPI modules and the valve terminals with

a CPI connection can be found in the manual for the relevant

module. An overview is shown in Tab. 0/1.

Version Title Contents

CP modules,

Electronics

description

“CPI-CL modules, CPI-EL

modules”

Type P.BE-CPX-EA-CL...

Mounting, installation and commissioning of CP

input and output modules, type CP-...-CL and

CPI-…-EL

Modules

with

connection,

Electronics

description

“CPV Direct”

Type P.BE-CP-DI...

Instructions on mounting, installation,

commissioning and diagnostics for the

corresponding CPV valve terminal with direct

link

“CDVI ...”

Type P.BE-CDVI-DN-...

Instructions on mounting, installation,

commissioning and diagnostics of the CDVI with

fieldbus direct link “DeviceNet”

“CPA-SC / CPV-SC ...”

Type P.BE-CPASC-

CPVSC-...

Instructions on mounting, installation,

commissioning and diagnostics of the CPV-SC

or CPA-SC valve terminal with fieldbus direct

link for PROFIBUS DP or DeviceNet.

Description

Pneumatics

“CPV valve terminal”

Type P.BE-CPV-...

Mounting, installation, commissioning,

servicing and conversion of the CPV pneumatics

(type 10)

“CPA valve terminals”

Type P.BE-CPA-...

Mounting, installation, commissioning,

servicing and conversion of the CPA pneumatics

(type 12)

“MPA valve terminal”

Type P.BE-MPA-...

Mounting, installation, commissioning,

servicing and conversion of the CPA pneumatics

(type 32)

Tab. 0/1: Descriptions for CP I/O modules and CP valve terminals from Festo

Contents and general instructions

XIII

Festo P.BE-CPX-CP-EN en 1211b

The following product-specific terms and abbreviations are

used in this manual:

Term/abbreviation Meaning

CP cable Special cable for connecting the various CPI/CP modules in a CP string.

Colour: black, type KVI-CP1-... and type KVI-CP2-...

CP functionality Supports the CP protocol without extended functions

CP module Collective term for modules without extended functions which can be in-

tegrated into a CPI/CP system.

CP string CPI or CP modules which are connected by CPI/CP cable to the CPX-CP

interface. For reasons of simplicity, only the term “CP string” is used, even

if it has CPI functions.

CP valve terminal CPV valve terminal (type 10) or CPA valve terminal (type 12), each with CP

connection (also regarded as CP modules). Basic electric unit, black.

CP system Complete electrical installation system consisting of a CP master with one

or more CP strings. The system consists of CP modules (without extended

functions).

CPI cable Special cable for connecting the various CPI/CP modules in a CP string.

Colour: white, type KVI-CP3-...

CPI connection Socket or plug on the CPI modules which allows the modules to be connec-

ted using the CPI or CP cable.

CPI field bus interface Term for a CPI capable interface with field bus connection (e.g.

combination of CPX field bus node and CPX-CP interface (CPI field bus

module) or CPV with CPI string extension (CPV Direct)).

CPI field bus module Defined combination of a CPX field bus node and a CPX-CP interface.

connects a CPI system with a field bus.

CPI functionality Supports the CPI protocol with extended functions

CPI module Collective term for modules with extended functions which can be integ-

rated into a CPI/CP system.

CPI system Also: “CPI installation system”

Complete electrical installation system consisting of a CP master with one

or more CP strings. The system consists of CPI/CP modules with and

without extended functions. The system need not consist exclusively of CPI

modules.

Tab. 0/2: Specific terms and abbreviations

Contents and general instructions

XIV

Festo P.BE-CPX-CP-EN en 1211b

Term/abbreviation Meaning

CPX-CP interface CPX module with 4 CP strings for connecting CPI/CP modules and CP valve

terminalstotheCPXterminal.

CPX modules Collective term for the various modules which can be integrated into a CPX

terminal.

CPX terminal Complete system comprising CPX modules with or without pneumatics

Extended functions – Additional options in string assignment:

Up to 4 modules per string with a maximum of 32 inputs and 32 outputs.

Without extended functions, only 1 output and 1 input module is pos-

sible.

– Revised data communication:

Inputs report change in status when data arrive or a diagnostic message

is present. Message is queried specifically. Additionally, the system

monitors the participants for TimeOut.

Without extended functions, the system, queries information from the

stations cyclically (so-called polling).

Fieldbus nodes Provide the connection to specific fieldbuses. Transmit control signals to

the connected modules and monitor their operational ability.

IDigital input

I/O modules Collective term for the modules which provide digital inputs and outputs

(e.g., CPX I/O modules, CPI input modules and CPI output modules)

I/Os Digital inputs and outputs

Input module Input module

ODigital output

Output module Output module

String allocation Type and sequence of the CPI/CP modules connected to one or more CP

strings.

Tab. 0/3: Specific terms and abbreviations

System summary – CPI system

1-1

Festo P.BE-CPX-CP-EN en 1211b

Chapter 1

System summary – CPI system

1. System summary – CPI system

1-2