Festo CPX-AP-I-PN-M12 Parts list manual

8099693
CPX-AP-I-PN-M12
PROFINET interface
8099693
2019-06
[8099695]
Instructions| Operat-
ing

Translation of the original instructions
PI PROFIBUS PROFINET® is a registered trademark of its respective trademark holder in certain coun-
tries.
2 Festo — CPX-AP-I-PN-M12 — 2019-06

3Festo — CPX-AP-I-PN-M12 — 2019-06
1 About this document................................................................................................... 4
1.1 Applicable documents.................................................................................................. 4
1.2 Product version............................................................................................................ 4
1.3 Product labelling.......................................................................................................... 4
1.4 Specified standards...................................................................................................... 5
2 Safety........................................................................................................................... 5
2.1 Safety instructions........................................................................................................ 5
2.2 Intended use................................................................................................................ 5
2.3 Training of qualified personnel..................................................................................... 5
3 Additional information................................................................................................ 5
4 Service..........................................................................................................................5
5 Product overview......................................................................................................... 6
5.1 Function....................................................................................................................... 6
5.2 Configuration................................................................................................................ 7
5.2.1 Product design........................................................................................................7
5.2.2 LED displays........................................................................................................... 8
5.2.3 Connecting elements.............................................................................................. 8
6 Assembly..................................................................................................................... 9
7 Installation.................................................................................................................. 9
8 Commissioning............................................................................................................ 10
9 Parameterisation......................................................................................................... 10
10 Diagnostics and fault clearance.................................................................................. 12
10.1 Diagnostics options...................................................................................................... 12
10.2 Diagnostic messages.................................................................................................... 12
10.3 LED displays................................................................................................................. 14
10.4 Diagnostics via web server........................................................................................... 18
10.5 Diagnostics via PROFINETIO........................................................................................ 18
11 Disposal........................................................................................................................19
12 Technical data............................................................................................................. 20
Table of contents

1 About this document
1.1 Applicable documents
All available documents for the product èwww.festo.com/pk.
Document Contents
Instruction manual for automation system
CPX-AP
Instruction manual and important information on
assembly, electrical installation and maintenance
tasks as well as description of the automation
system CPX-AP
Tab. 1 Applicable documents
1.2 Product version
This document refers to the following product versions:
Product Version
CPX-AP-I-PN-M12 PROFINET interface CPX-AP-I-PN-M12 revision 1 or later
Tab. 2 Product version
The product version can be identified from the product labelling.
There may be an updated version of this document for these or later product versions
èwww.festo.com/sp.
1.3 Product labelling
The product labelling is located on the right-hand side of the module. The Data Matrix code is on the
connection side. Scanning the printed Data Matrix Code with an appropriate device opens the Festo
Support Portal with the information appropriate for the product. Alternatively, the Product Key
(11-digit alphanumeric code on the product labelling) can be entered in the search field of the Support
Portal èwww.festo.com/sp.
About this document
Festo — CPX-AP-I-PN-M12 — 2019-064

1.4 Specified standards
Version
IEC60204-1:2016-10 EN60529:1991-10
IEC61158:2014-07 DIN46211:1965-03
IEC61784:2014-08 DIN46225:1976-12
IEC61918:2013-08 DIN46234:1980-03
EN60204-1:2018-09 IEEE802.3:2014-00
Tab. 3 Standards specified in the document
2 Safety
2.1 Safety instructions
– Take into consideration the legal regulations for the respective destination.
– Use the product only within the defined values è 12 Technical data.
– Observe labelling on the product.
– Observe further applicable documents.
– Store the product in a dry, UV- and corrosion-protected environment.
– Before working on the product:
Switch off the power supply and secure it against being switched on again.
2.2 Intended use
The product described in this document is intended only for use as an interface between an automa-
tion system CPX-AP and a higher-order controller through participation in an PROFINETIO network.
Use the product only as follows:
– Use only in an industrial environment. Outside of industrial environments, e.g.in commercial and
residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.
– Use only in combination with modules and components that are permissible for the respective
product variant èwww.festo.com/catalogue.
– Only use the product if it is in perfect technical condition.
2.3 Training of qualified personnel
Installation, commissioning, maintenance and disassembly should only be conducted by qualified per-
sonnel. The qualified personnel must be familiar with installation of electrical control systems.
3 Additional information
– Accessories èwww.festo.com/catalogue.
4 Service
Contact your regional Festo contact person if you have technical questions èwww.festo.com.
Safety
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5 Product overview
5.1 Function
The product establishes, as a participant in an PROFINETIO network, the connection between a
higher-order controller and the modules of an automation system CPX-AP.
Data is transmitted on the basis of Industrial Ethernet following the IEEE 802.3 protocol. Communica-
tion takes place in real time, using the Real-Time Protocol (RT) or the Isochronous Real-Time Protocol
(IRT).
The product has two equivalent Ethernet interfaces with integrated switch, and therefore supports
both star and line topology. The network can be divided into segments using additional switches and
routers.
Device description file
A device description file (GSDML file) is used for project engineering of the PROFINET interface in the
higher-order controller software.
This contains all the information required to parameterise the automation system CPX-AP via control
software.
The current device description file is available on the Festo Support Portal èwww.festo.com/sp.
Identification & Maintenance (I&M)
The “Identification and Maintenance” (I&M) function serves as an electronic rating plate of the inter-
face and offers uniform, manufacturer-independent access to device-specific online information over
the network.
PROFIenergy
The product supports the PROFIenergy profile for energy management. This makes it possible to
switch off specific consumers that are not required in order to reduce energy demand.
Crossover detection (auto MDI/MDI-X)
The product supports crossover detection (auto MDI/MDI-X), which means that there is the option of
using patch cables or crossover cables.
When using patch cables and crossover cables in the same network, crossover detection must be
activated in the higher-order controller.
Priority start-up (Fast Start-Up)
The "Fast Start-Up” function ensures that the automation system CPX-AP is able to start up quickly.
When using the “Fast Start-Up” function, crossover detection (auto MDI/MDI-X) must be deactivated.
Product overview
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5.2 Configuration
5.2.1 Product design
1Mounting interface connection side top
2Network connection PROFINET [XF2]
3Connection for system communication [XF21]
4Connection for voltage forwarding [XD2]
5Mounting interface connection side bottom and
connection functional earth FE
6Mounting interface, lateral bottom and connection for
functional earth FE
7Connection for power supply [XD1]
8Connection for system communication [XF20]
9Network connection PROFINET [XF1]
10 Inscription label (optional)
11 Mounting interface, lateral top
Fig. 1 Product design
Product overview
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5.2.2 LED displays
1System diagnostics [SD] (green/red)
2Maintenance [MT] (yellow)
3PROFIenergy [PE] (green)
4Network connection [XF2] (green)
5Network connection [XF1] (green)
6Network fault [NF] (red)
7Load supply [PL] (green/red)
8Module diagnostics [MD] (green/red)
Fig. 2 LED displays
5.2.3 Connecting elements
Connection for power supply [XD1]
Plug M8, 4-pin, A-coded Signal
1 +24VDC logic supply PS
2 0VDC load supply PL
3 0VDC logic supply PS
4 +24VDC load supply PL
Tab. 4 Connection for power supply
Connection for voltage forwarding [XD2]
Socket M8, 4-pin, A-coded Signal
1 +24VDC logic supply PS
2 0VDC load supply PL
3 0VDC logic supply PS
4 +24VDC load supply PL
Tab. 5 Connection for voltage forwarding
Product overview
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Connection for system communication [XF20], [XF21]
Socket M8, 4-pin, D-coded Signal
1 RX–Received data –
2 TX+ Transmitted data +
3 RX+ Received data +
4 TX–Transmitted data –
Tab. 6 Connection for system communication
Connection PROFINET network [XF1], [XF2]
Socket M12, 4-pin, D-coded Signal
1 TD+ Transmitted data +
2 RD+ Received data +
3 TD–Transmitted data –
4 RD–Received data –
Thread Shield Functional earth
Tab. 7 Connection for network
6 Assembly
• Assemble the module as outlined in the “Instruction manual for automation system
CPX-AP"è 1.1 Applicable documents.
7 Installation
• Carry out the installation according to the "Instruction manual for automation system
CPX-AP"è 1.1 Applicable documents.
• PROFINET Use network cables as described in the cable specification è 12 Technical data.
Assembly
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8 Commissioning
NOTICE!
Malfunction due to switching on the higher-order controller and automation system CPX-AP in the
incorrect order.
• Switch on the higher-order controller and automation system CPX-AP according to the preset
order of the network used.
1. Using the appropriate software, set up an automation project for the higher-order controller.
2. Import the device description file into the software èwww.festo.com/sp.
3. Configure the automation system CPX-AP in the software:
– System structure
– Network addressing
– Address assignment of modules èInstruction manual for automation system CPX-AP
4. Transfer the automation project to the higher-order controller.
Behaviour of the display components of the module after error-free commissioning
[MD] [SD] [PL] [MT]
Illuminated green Illuminated green Illuminated green Off
Tab. 8 Behaviour of the display components after error-free commissioning
[XF1], [XF2] [NF] [PE]
Illuminated green1) Off Off
1) only when cable is connected to [XF1] or [XF2]
Tab. 9 Behaviour of the display components after error-free commissioning
Information on troubleshooting in the event of incorrect behaviour:
èInstruction manual for automation system CPX-AP
è 10 Diagnostics and fault clearance
9 Parameterisation
Various parameters are available for reading out information about the modules in an automation sys-
tem CPX-AP and adapting the modules to the application situation.
Write access to the parameters is typically performed by the higher-level controller using the device
descriptions specific to the host system.
Commissioning
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ID Parameter Instance-
s
Data
type
Access1) Arraysize
70 Part number 1 UINT32 ro –
246 Fieldbus serial number 1 UINT32 ro –
791 Product key 1 CHAR ro 12
960 Firmware version 1 CHAR ro 30
12004 Active IP address 1 UINT32 ro –
12005 Active subnet mask 1 UINT32 ro –
12006 Active gateway address 1 UINT32 ro –
12007 MAC address 1 UINT8 ro 6
20000 Module code 1 UINT32 ro –
20022 Configuration of voltage monitoring load
supply PL
– 0: load voltage monitoring inactive
– 1: load voltage monitoring active, with
suppression of diagnostics at switch-
off (factory setting)
– 2: load voltage monitoring active
1 UINT8 rw –
20085 Measured value temperature AP-ASIC [°C] 1 INT16 ro –
20087 Current measured value of logic supply PS
[mV]
1 UINT16 ro –
20088 Current measured value of load supply PL
[mV]
1 UINT16 ro –
20093 Hardware version 1 UINT8 ro –
20196 Diagnostic status
– Index 0: diagnostic status of the entire
automation system CPX-AP
– Index 1: diagnostic status of module 1
(address 1)
– Index 2: diagnostic status of module 2
(address 2)
– ...
Each entry is of the data type UINT8 with
the following meaning:
– Bit 0: degree of severity information (1)
– Bit 1: degree of severity maintenance
(1)
– Bit 2: degree of severity warning (1)
1 UINT8 ro Number
of mod-
ules +1
Parameterisation
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ID Parameter Instance-
s
Data
type
Access1) Arraysize
– Bit 3: degree of severity error (1)
– Bit 4: reserved
– Bit 5: reserved
– Bit 6: module present (1), module lost
(0)
– Bit 7: reserved
Bit 6 is not valid for index 0
1) ro = read only; rw = read write
Tab. 10 Parameter
10 Diagnostics and fault clearance
10.1 Diagnostics options
Diagnostics via LED displays
The system and network status and errors are displayed directly on the module via LED indicators
è 10.3 LED displays.
Diagnostics via web server
Read access to diagnostic messages via the integrated webserver è 10.4 Diagnostics via web server.
Diagnostics via PROFINETIO
Diagnostics as part of PROFINETIO functions è 10.5 Diagnostics via PROFINETIO via control soft-
ware through the network.
10.2 Diagnostic messages
Only the diagnostic messages of the interface are listed in the following table.
Module-specific diagnostic messages èInstructions for the respective module
ID hex (dec) Message Description
Overvoltage in the logic supply PS 24VDC detected.
Remedy – Check logic supply PS.
02|01|0017
(33619991)
Overvoltage in logic
supply PS 24VDC
Diagnost-
ic status
Error
Undervoltage in the load supply PL 24VDC detected.
Remedy – Check load supply PL.
02|01|0105
(33620229)
Undervoltage in load
supply PL 24VDC
Diagnost-
ic status
Error
Diagnostics and fault clearance
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ID hex (dec) Message Description
A switch-off of the load supply PL was detected. The cause
can be a deliberate shutdown by the emergency stop.
Remedy – Check if the emergency stop was activ-
ated.
– Check load supply PL.
02|01|0106
(33620230)
Switch-off load supply
PL 24VDC
Diagnost-
ic status
Information
Overvoltage in the load supply PL 24VDC
Remedy – Check load supply PL.
02|01|013F
(33620287)
Overvoltage in the
load supply PL
24VDC Diagnost-
ic status
Error
The AP system communication to a module is aborted.
Remedy – Restart AP system.
– Check the cable.
08|01|0127
(134283559)
Communication to AP
module interrupted
Diagnost-
ic status
Error
The device description file stored in the device at the fact-
ory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
0B|09|0128
(185139496)
APDD invalid
Diagnost-
ic status
Error
The start-up device description file stored in the device at
the factory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
0B|09|0129
(185139497)
Start-up APDD invalid
Diagnost-
ic status
Error
Tab. 11 Diagnostic messages
Diagnostics and fault clearance
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10.3 LED displays
Module diagnostics [MD]
LED (red,
green)
Meaning Remedy
Off
Logic supply PS not available. Check connection of logic supply PS.
Illuminated
green
No module diagnostics active –
Flashes green
Module diagnostics active
Degree of severity "Information"
e.g. switching off load supply PL
–
Flashes red
Module diagnostics active
Degree of severity "Warning"
e.g. parameterisation error
Take appropriate remedial action,
e.g. check parameterisation.
Illuminated red
Module diagnostics active
Degree of severity "Error"
e.g. undervoltage in load supply PL
Take appropriate remedial action,
e.g. check load supply PL.
LED flashes
red quickly
Module ramp-up not yet completed.
System communication not yet initial-
ised.
–
Flashes quickly
green
Module identification (service function) –
Tab. 12 LED module diagnostics [MD]
Diagnostics and fault clearance
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System diagnostics [SD]
LED (red,
green)
Meaning Remedy
Off
Logic supply PS not available. Check connection of logic supply PS.
Illuminated
green
No system diagnostics active –
Flashes green
System diagnostics active
Degree of severity "Information"
e.g. load supply PL to a module not
available or firmware update in a module
active.
–
Flashes red
System diagnostics active
Degree of severity "Warning"
e.g. e.g. parameterisation error in a
module.
Illuminated red
System diagnostics active
Degree of severity "Error"
e.g. sensor supply short circuit in a
module.
Flashes quickly
green
Module identification (service function) –
Tab. 13 LED system diagnostics [SD]
Diagnostics and fault clearance
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Load supply [PL]
LED (red,
green)
Meaning Remedy
Illuminated
green
Load supply PL available. –
Flashes green
Load supply PL not available. Check load supply PL.
Flashes red
Load supply PL outside the tolerance
range.
Check load supply PL.
Tab. 14 LED load supply [PL]
Maintenance [MT]
LED (yellow) Meaning Remedy
Off
No maintenance needed. –
Illuminated
Maintenance required in at least one
module in the automation system
CPX-AP.
Carry out the necessary remedial meas-
ures èInstructions on the respective
module.
Tab. 15 LED maintenance [MT]
Diagnostics and fault clearance
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PROFINET network fault [NF]
LED (red) Meaning Remedy
Off
No error
(if the LED system diagnostics [SD] are
illuminated green).
–
Network configuration faulty. Check network configuration.
Network connection interrupted, short-
circuited or disturbed.
Check network connection.
Device name/device number not correct. Check device name/device number.
Flashes red
IO controller defective. Perform maintenance on IO controller.
Tab. 16 LED PROFINET network fault [NF]
PROFIenergy [PE]
LED (green) Meaning Remedy
Off
PROFIenergy not activated. –
Flashes green
PROFIenergy activated. –
Tab. 17 LED PROFIenergy [PE]
Diagnostics and fault clearance
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Connection status [XF1], [XF2]
LED (green) Meaning Remedy
Off
No network connection. Check network connection.
Flashes green
Module positioning if both LEDs (XF1
and XF2) flash synchronously, e.g. for
troubleshooting purposes or during con-
figuration.
–
Illuminated
green
Network connection OK. –
Tab. 18 LED connection status [XF1], [XF2]
10.4 Diagnostics via web server
A webserver is available to display the diagnostic messages.
The web server can be accessed by entering the IP address in the address bar of a web browser.
10.5 Diagnostics via PROFINETIO
The automation system CPX-AP supports diagnostic options via PROFINETIO in accordance with
IEC61158, e.g. module-related and channel-related status information as well as error detection in
the online mode of the control software and in the user program of the high-order controller.
Diagnostic messages from the automation system CPX-AP that cannot be seen on the PROFINET stand-
ard diagnostics are shown as manufacturer-specific PROFINET channel diagnostics.
For PROFINET, only the lower 16bits of the diagnostic ID (error number) are shown.
The display rule is as follows:
– Error number 1…32767:
ChannelErrType = 2001 with ExtChannelErrType = error number
– Error number 32768…65535:
ChannelErrType = 2002 with ExtChannelErrType = error number – 32768
The error number 0 is reserved.
Information on grouping and displaying the diagnostic messages
èInstructions on the automation system CPX-AP.
Diagnostics and fault clearance
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11 Disposal
ENVIRONMENT!
Send the packaging and product for environmentally sound recycling in accordance with the current
regulations èwww.festo.com/sp.
Disposal
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12 Technical data
General technical data
General technical data
for automation system
CPX-AP
Instruction manual for automation system CPX-AP
è 1.1 Applicable documents
Dimensions
(length × width ×
height)
[mm] 170 × 45 × 35
Product weight [g] 186
Ambient temperature [°C] –20…+50
Storage temperature [°C] –40…+70
Storage time [Years] 2 (max.)
Humidity
(non-condensing)
[%] 5…95
Assigned address
space (inputs/outputs)
[Bytes] 1024/1024 (max.)
Number of modules 80 (max.)
Module code (hex/dec) 0x2081/8321d
Module identification CPX-AP-I-PN-M12
Degree of protection in
accordance with
EN60529
IP65/IP67
(if lines are connected and connections that are not required are
closed with a cover cap)
Protection against elec-
tric shock (protection
against direct and
indirect contact in
accordance with
IEC61010-1)
through the use of SELV/PELV circuits
(safe extra-low voltage/protected extra-low voltage)
Electromagnetic com-
patibility
See declaration of conformity èwww.festo.com
Mounting position Any
Tab. 19 General technical data
Technical data
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