Festo CPX-AP-I-PB-M12 Parts list manual

8099778
CPX-AP-I-PB-M12
PROFIBUS interface
8099778
2020-03
[8099780]
Instructions| Operat-
ing

Translation of the original instructions
PI PROFIBUS PROFINET® is a registered trademark of its respective trademark holder in certain coun-
tries.
2 Festo — CPX-AP-I-PB-M12 — 2020-03

3Festo — CPX-AP-I-PB-M12 — 2020-03
1 About this document................................................................................................... 4
1.1 Other applicable documents......................................................................................... 4
1.2 Product version............................................................................................................ 4
1.3 Product labelling.......................................................................................................... 4
1.4 Specified standards...................................................................................................... 4
2 Safety........................................................................................................................... 5
2.1 Safety instructions........................................................................................................ 5
2.2 Intended Use................................................................................................................ 5
2.3 Training of qualified personnel..................................................................................... 5
3 Additional information................................................................................................ 5
4 Service..........................................................................................................................5
5 Product overview......................................................................................................... 5
5.1 Function....................................................................................................................... 5
5.2 Configuration................................................................................................................ 6
5.2.1 Product design........................................................................................................6
5.2.2 LED displays........................................................................................................... 7
5.2.3 Control elements.....................................................................................................7
5.2.4 Connecting elements.............................................................................................. 8
6 Assembly..................................................................................................................... 9
7 Installation.................................................................................................................. 9
8 Commissioning............................................................................................................ 9
9 Parameterisation......................................................................................................... 10
10 Diagnostics and fault clearance.................................................................................. 12
10.1 Diagnostics options...................................................................................................... 12
10.2 Diagnostic messages.................................................................................................... 12
10.3 LED displays................................................................................................................. 16
10.4 Diagnostics via PROFIBUS............................................................................................ 17
10.4.1 Overview of diagnostic bytes.................................................................................. 17
10.4.2 Station status......................................................................................................... 21
10.4.3 Identifier-related diagnostics..................................................................................23
10.4.4 Channel-related diagnostics................................................................................... 24
11 Disposal........................................................................................................................26
12 Technical data............................................................................................................. 26
Table of contents

1 About this document
1.1 Other applicable documents
All available documents for the product èwww.festo.com/sp.
Document Contents
Instruction manual for automation system
CPX-AP
Instruction manual and important information on
assembly, electrical installation and maintenance
tasks as well as description of the automation
system CPX-AP
Tab. 1 Other applicable documents
1.2 Product version
This document refers to the following product versions:
Product Version
CPX-AP-I-PB-M12 PROFIBUS interface CPX-AP-I-PB-M12 revision 1 or later
Tab. 2 Product version
The product version can be determined using the product label.
There may be an updated version of this document for these or later product versions
èwww.festo.com/sp.
1.3 Product labelling
The product labelling is located on the right-hand side of the module. The Data Matrix code is on the
connection side. Scanning the printed Data Matrix Code with an appropriate device opens the Festo
Support Portal with the information appropriate for the product. Alternatively, the Product Key
(11-digit alphanumeric code on the product labelling) can be entered in the search field of the Support
Portal èwww.festo.com/sp.
1.4 Specified standards
Version
IEC60204-1:2016-10 EN60204-1:2018-09
IEC61158:2014-07 EN60529:1991-10
Tab. 3 Standards specified in the document
About this document
Festo — CPX-AP-I-PB-M12 — 2020-034

2 Safety
2.1 Safety instructions
– Take into consideration the legal regulations for the respective destination.
– Use the product only within the defined values è 12 Technical data.
– Observe labelling on the product.
– Observe further applicable documents.
– Store the product in a dry, UV- and corrosion-protected environment.
– Before working on the product:
Switch off the power supply and secure it against being switched on again.
2.2 Intended Use
The product described in this document is intended only for use as an interface between an automa-
tion system CPX-AP and a higher-order controller through integration in a PROFIBUS network.
Use the product only as follows:
– Use only in an industrial environment. Outside industrial environments, e.g.in commercial and
residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.
– Use only in combination with modules and components that are permissible for the respective
product variant èwww.festo.com/catalogue.
– Only use the product if it is in perfect technical condition.
2.3 Training of qualified personnel
Installation, commissioning, maintenance and disassembly should only be conducted by qualified per-
sonnel. The qualified personnel must be familiar with installation of electrical control systems.
3 Additional information
– Accessories èwww.festo.com/catalogue.
4 Service
Contact your regional Festo contact person if you have technical questions èwww.festo.com.
5 Product overview
5.1 Function
The product, as a device in a PROFIBUSDP network, establishes the connection between a higher-
order controller and the modules in an automation system CPX-AP.
Safety
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Device Description File
A device description file (GSD file) is used for project engineering in the PROFIBUS interface of the
higher-order controller software.
It contains all the information required to configuration of the automation system CPX-AP via control
software.
The current device description file is available on the Festo Support Portal èwww.festo.com/sp.
5.2 Configuration
5.2.1 Product design
1Mounting interface connection side top
2DIL switch cover
3Network connection PROFIBUS [DP-OUT]
4Connection for system communication [XF21]
5Connection for voltage forwarding [XD2]
6Mounting interface connection side bottom and
connection functional earth FE
7Mounting interface, lateral bottom and connection for
functional earth FE
8Connection for power supply [XD1]
9Connection for system communication [XF20]
10 Network connection PROFIBUS [DP-IN]
11 DIL switch screw cover
12 Inscription label (optional)
13 Mounting interface, lateral top
Fig. 1 Product design
Product overview
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5.2.2 LED displays
1System diagnostics [SD] (green/red)
2Maintenance [MT] (yellow)
3Bus error [BF] (red)
4Performance level [PL] (green/red)
5Module diagnostics [MD] (green/red)
Fig. 2 LED displays
5.2.3 Control elements
DIL switches Function
The station number of the interface is set in binary code using DIL
switches 1…7.
Permissible station numbers: 1…125
Factory setting: 3
Diagnostics via PROFIBUS is deactivated or activated via DIL
switch 8.
ON = active (factory setting)
OFF = inactive
Tab. 4 DIL switches
Product overview
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5.2.4 Connecting elements
Connection for power supply [XD1]
Plug M8, 4-pin, A-coded Signal
1 +24VDC logic supply PS
2 0VDC load supply PL
3 0VDC logic supply PS
4 +24VDC load supply PL
Tab. 5 Connection for power supply
Connection for voltage forwarding [XD2]
Socket M8, 4-pin, A-coded Signal
1 +24VDC logic supply PS
2 0VDC load supply PL
3 0VDC logic supply PS
4 +24VDC load supply PL
Tab. 6 Connection for voltage forwarding
Connection for system communication [XF20], [XF21]
Socket M8, 4-pin, D-coded Signal
1 RX–Received data –
2 TX+ Transmitted data +
3 RX+ Received data +
4 TX–Transmitted data –
Tab. 7 Connection for system communication
PROFIBUS connection [DP-IN]
Plug M12, 5-pin, B-coded Signal
1 n.c. –
2 RxD/TxD-N Received/transmitted data N
3 n.c. –
4 RxD/TxD-P Received/transmitted data P
5 n.c. –
Thread FE Functional earth
Tab. 8 PROFIBUS connection
Product overview
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PROFIBUS connection [DP-OUT]
Socket M12, 5-pin, B-coded Signal
1 VP Supply voltage positive (P5V)
2 RxD/TxD-N Received/transmitted data N
3 DGND Data reference potential (M5V)
4 RxD/TxD-P Received/transmitted data P
5 n.c. –
Thread FE Functional earth
Tab. 9 PROFIBUS connection
6 Assembly
• Assemble the module as outlined in the “Instruction manual for automation system
CPX-AP"è 1.1 Other applicable documents.
7 Installation
• Carry out the installation according to the "Instruction manual for automation system CPX-AP"
è 1.1 Other applicable documents.
• PROFIBUS Use network cables as described in the cable specification è 12 Technical data.
8 Commissioning
1. Set up an automation project for the higher-order controller using suitable software.
2. Import the device description file into the software èwww.festo.com/sp.
3. Configure the automation system CPX-AP in the software:
– System structure
– Network addressing
– Address assignment of modules èInstruction manual for automation system CPX-AP
4. Transfer the automation project to the higher-order controller.
Behaviour of the display components of the module after error-free commissioning
[MD] [SD] [PL] [MT]
green light green light green light Off
Tab. 10 Behaviour of the display components after error-free commissioning
Assembly
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[BF]
Off
Tab. 11 Behaviour of the display components after error-free commissioning
Information on troubleshooting in the event of incorrect behaviour:
èInstruction manual for automation system CPX-AP
è 10 Diagnostics and fault clearance
9 Parameterisation
Various parameters are available for reading out information about the modules in an automation sys-
tem CPX-AP and adapting the modules to the application situation.
Fieldbus startup parameters
ID Parameter Instance-
s
Data
type
Access1) Arraysize
20022 Configuration of voltage monitoring load
supply PL
– 0: load voltage monitoring inactive
– 1: load voltage monitoring active, with
suppression of diagnostics at switch-
off (factory setting)
– 2: load voltage monitoring active
1 UINT8 rw –
1) ro = read only; rw = read write
Tab. 12 Fieldbus startup parameters
Parameterisation
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Fieldbus parameters (status/information)
ID Parameter Instance-
s
Data
type
Access1) Arraysize
20196 Diagnostic status
– Index 0: diagnostic status of the entire
automation system CPX-AP
– Index 1: diagnostic status of module 1
(address 1)
– Index 2: diagnostic status of module 2
(address 2)
– ...
Each entry is of the data type UINT8 with
the following meaning:
– Bit 0: degree of severity information (1)
– Bit 1: degree of severity maintenance
(1)
– Bit 2: degree of severity warning (1)
– Bit 3: degree of severity error (1)
– Bit 4, 5: reserved
– Bit 6: module present (1), module lost
(0)
– Bit 7: reserved
Bit 6 is not valid for index 0.
1 UINT8 ro Number
of mod-
ules + 1
20198 PROFIBUS address
(factory setting 1)
1 UINT8 ro –
20199 ID number 1 CHAR ro 9
1) ro = read only; rw = read write
Tab. 13 Fieldbus parameters (status/information)
Parameterisation
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AP parameter
ID Parameter Instance-
s
Data
type
Access1) Arraysize
246 Fieldbus serial number 1 UINT32 ro –
791 Product key 1 CHAR ro 12
960 Firmware version 1 CHAR ro 40
20000 Module code 1 UINT32 ro –
20085 Measured value temperature AP-ASIC [°C] 1 INT16 ro –
20087 Current measured value of logic supply PS
[mV]
1 UINT16 ro –
20088 Current measured value of load supply PL
[mV]
1 UINT16 ro –
20093 Hardware version 1 UINT8 ro –
1) ro = read only; rw = read write
Tab. 14 AP parameter
10 Diagnostics and fault clearance
10.1 Diagnostics options
Diagnostics via LED displays
The system and network status and errors are displayed directly on the module via LED indicators
è 10.3 LED displays.
Diagnostics via PROFIBUS
Diagnostics as part of the PROFIBUS functions (DPV1) via control software over the network
è 10.4 Diagnostics via PROFIBUS.
10.2 Diagnostic messages
Only the diagnostic messages of the interface are listed in the following table.
Module-specific diagnostic messages è Instructions for the applicable module
Information on grouping and displaying the diagnostic messages èInstruction manual for the auto-
mation system CPX-AP.
ID hex (dec) Message Description
Overvoltage of the logic supply PS 24VDC was detected.
Remedy – Check logic supply PS.
02|01|0017
(33619991)
Overvoltage in logic
supply PS 24VDC
Diagnost-
ic status
Error
Diagnostics and fault clearance
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ID hex (dec) Message Description
Undervoltage in the load supply PL 24VDC was detected.
Remedy – Check load supply PL.
02|01|0105
(33620229)
Undervoltage in load
supply PL 24VDC
Diagnost-
ic status
Error
A switch-off of the load supply PL was detected. The cause
can be a deliberate shutdown by the emergency stop.
Remedy – Check if the emergency stop was activ-
ated.
– Check load supply PL.
02|01|0106
(33620230)
Switch-off load supply
PL 24VDC
Diagnost-
ic status
Information
Overvoltage load supply PL 24VDC
Remedy – Check load supply PL.
02|01|013F
(33620287)
Overvoltage load sup-
ply PL 24VDC
Diagnost-
ic status
Error
The startup parameter specified in the AP device descrip-
tion does not exist in the device or deviates from the spe-
cification.
Remedy – Check firmware version.
06|00|0109
(100663561)
Startup parameter
rejected by device
Diagnost-
ic status
Error
The length of the start-up parameter in the device differs
from the specified length in the AP device description.
Remedy – Check firmware version.
06|00|010A
(100663562)
Start-up parameter
deviation in length
Diagnost-
ic status
Error
Transferred device address is invalid.
Remedy – Check address configuration. Is the con-
figuration set via software or hardware
(DIL switch)?
– Check the assigned address for the
device.
– Check multiple address assignment.
– Check the DIL-switch setting.
08|00|012E
(134218030)
Device address
invalid
Diagnost-
ic status
Warning
Diagnostics and fault clearance
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ID hex (dec) Message Description
The communication to the AP Master is aborted.
Remedy – Restart AP Master.
– Check communication cable (AP).
08|01|0124
(134283556)
AP Master lost
Diagnost-
ic status
Error
The AP system communication to a module is aborted.
Remedy – Restart AP system.
– Check the cable.
08|01|0127
(134283559)
Communication to AP
module interrupted
Diagnost-
ic status
Error
The process data watchdog for the output data in the
interface has expired.
Remedy – Match cycle time and watchdog paramet-
ers.
– Restart AP system.
– Check the cable.
08|01|0132
(134283570)
Output process data
watchdog of the inter-
face expired
Diagnost-
ic status
Error
The process data watchdog for the input data in the inter-
face has expired.
Remedy – Match cycle time and watchdog paramet-
ers.
– Restart AP system.
– Check the cable.
08|01|0133
(134283571)
Input process data
watchdog of the inter-
face expired
Diagnost-
ic status
Error
A module has not mirrored the toggle bit in the process
data.
Remedy – Match cycle time and toggle timeout para-
meters.
– Restart AP system.
– Check the cable.
08|01|0134
(134283572)
AP Master Toggle bit
error
Diagnost-
ic status
Error
Diagnostics and fault clearance
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ID hex (dec) Message Description
The system starts.
Remedy –
0B|00|0140
(184549696)
System start
Diagnost-
ic status
Information
Firmware invalid
Remedy – Repeat transmission of firmware package.
0B|04|00B7
(184811703)
Firmware invalid
Diagnost-
ic status
Error
The version of the Diagnostic Full Image is not supported.
Remedy – Check and adjust firmware versions of
master and devices.
0B|08|018F
(185074063)
Unsupported Full Dia-
gnostic Image version
Diagnost-
ic status
Error
The diagnostic version is not supported.
Remedy – Check and adjust firmware versions of
master and devices.
0B|08|0190
(185074064)
Unsupported dia-
gnostic version
Diagnost-
ic status
Error
Initialisation of the device failed.
Remedy – Check whether additional diagnostic mes-
sages are pending.
– Reset device to factory settings.
0B|07|00CC
(185008332)
Initialisation failed
Diagnost-
ic status
Error
The device description file stored in the device at the fact-
ory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
0B|09|0128
(185139496)
APDD invalid
Diagnost-
ic status
Error
Diagnostics and fault clearance
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ID hex (dec) Message Description
The start-up device description file stored in the device at
the factory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
0B|09|0129
(185139497)
Start-up APDD invalid
Diagnost-
ic status
Error
Tab. 15 Diagnostic messages
10.3 LED displays
Bus Error [BF]
LED (red) Meaning Remedy
Station number not correct
(e.g. address is assigned twice)
Check setting of the DIL switches on the
interface.
Bus interface faulty Check bus interface of the master.
Bus connection interrupted or short-cir-
cuited
Check bus connection.
Faulty configuration Check configuration of the master.
Flashes
Bus connection poor or transmission
rate not detected
Reduce transmission rate.
Check bus terminating resistor.
Off
No error –
Tab. 16 LED bus error [BF]
Diagnostics and fault clearance
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10.4 Diagnostics via PROFIBUS
The automation system CPX-AP supports the following diagnostic options via PROFIBUS DP in accord-
ance with IEC61158.
DPV1
– Station status (standard diagnostics)
– Device-related diagnostics (alarm messages)
– Identifier-related diagnostics (diagnostics assigned to the modules)
– Channel-related diagnostics (diagnostics assigned to the channels)
– Module number
– Channel number and input/output
– Type of diagnostics (error type/channel type)
The diagnostic information is sent to the master system only when the diagnostic mode is activated.
10.4.1 Overview of diagnostic bytes
Station status (6 bytes)
Byte Contents Explanation
1 Station status 1 è Tab. 23 Station status 1
2 Station status 2 è Tab. 24 Station status 2
3 Station status 3 è Tab. 25 Station status 3
4 Diag.Master_add Address of the master after parameterisation (factory setting
255).
5 Ident_number
(high byte)
Manufacturer ID 0x11 (high byte)
6 Ident_number
(low byte)
Manufacturer ID 0x42 (low byte)
Tab. 17 Station status (6 bytes)
Diagnostics and fault clearance
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Device-specific diagnostics (18 bytes)
Byte Contents Explanation
7 Header 12h
8 Type 82h
9 Slot 0h
10 Slot 0h
11 Module 0 (bit 0 and 1)
…
Module 3 (bit 6 and 7)
12 Module 4…7
… …
24 Module 52…55
2 bits per module:
00=no error (user data valid)
01=module error (user data invalid)
10=incorrect module (user data invalid)
11=module failed/not present (user data invalid)
Tab. 18 Device-specific diagnostics (18 bytes)
Identification-related diagnostics (9 bytes)
Byte Contents Explanation
25 Header 8h
26 Module 0…7
27 Module 8…15
… …
32 Module 48…55
1 bit per module to display pending diagnostics
Tab. 19 Identification-related diagnostics (9 bytes)
Channel-related diagnostics (3 bytes)
A maximum of 9 diagnostic messages can be processed. The entry is made gap-free in ascending
order by module numbers and independently of the chronological sequence of the diagnostic mes-
sages. If necessary, entries with larger module numbers are moved.
Byte Contents Explanation
33 Module number
34 Channel number and input/output
35
Module x
Type of diagnostics (error type/channel type)
Tab. 20 Channel-related diagnostics
Diagnostics and fault clearance
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Diagnostics alarm (byte 0…4)
BitByte Contents
7 6 5 4 3 2 1 0
Length of the diagnostic alarm block
including header byte (23bytes)
0101110
Bit7 and bit6 are permanently assigned 0 0
Manufacturer-specific alarm (34) 0 1 0 0 0 1 01
Identifier alarm (bit7=0) 0
2 Slot number (module x) 0/1 0/1 0/1 0/1 0/1 0/1 0/1
No further differentiation 0 0
Error coming, slot is not OK 0 1
Error going, slot is OK 1 0
An error is pending, slot is not OK 1 1
Slave does not require confirmation 0
Slave requires additional confirmation 1
3
Sequence number 0/1 0/1 0/1 0/1 0/1 0/1
4 Length of manufacturer-specific alarm
(19)
00010011
Tab. 21 Diagnostics alarm (byte 0... 4)
Diagnostics and fault clearance
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Diagnostics alarm (byte 5…22)
Byte Contents Value
5 AP diagnostics version from data type UINT8
6…9 AP diagnostics ID from data type UINT32
10 AP notification type 0: INFORM
1: RAISE
2: RESOLVE
3: WAIT_FOR_ACKNOWLEDGE
4: ACKNOWLEDGE
5: COLLECTIVE ACKNOWLEDGE
6: STATUS_CHANGE
7: REFRESH_NOTIFICATION
8: REFRESH_REQUEST
9: REFRESH_START
10: REFRESH_END
11 AP priority/importance of the
message
1: INFORMATION
2: MAINTENANCE REQUIRED
4: WARNING
8: ERROR
12…13 AP slot from data type UINT16
14…15 AP sub-slot from data type UINT16
16…17 AP channel from data type UINT16
18 AP type 0: UNUSED
1: SYSTEM
2: MODULE
3: SUBMODULE
4: CHANNEL_IN
5: CHANNEL_OUT
6: CHANNEL_INOUT
19 Reserved –
20 AP slot status
(AP diagnostics status)
21 AP sub-slot status
(AP diagnostics status)
22 AP channel status
(AP diagnostics status)
Bit 0 = 1: Information
Bit 1 = 1: Maintenance
Bit 2 = 1: Warning
Bit 3 = 1: Error
Bit 7 = 1: severity has changed
Bits 4, 5 and 6 are reserved.
Tab. 22 Diagnostics alarm (byte 5... 22)
Diagnostics and fault clearance
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