Festo EXCM-30 -PF Series User manual

Instructions
Mechanical
installation
8044427
1605b
[8044434]
EXCM-30
Planar surface gantry

EXCM-30
2 Festo – EXCM-30-EN – 1605b – English
Translation of the original instructions
LOCTITE®is a registered trademark of its respective trademark holder in certain countries.
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries
Warning
Hazards that can cause death or serious injuries
Caution
Hazards that can cause minor injuries
Other symbols:
Note
Material damage or loss of function
Recommendations, tips, references to other documentation
Essential or useful accessories
Information on environmentally sound usage
Text designations:
 Activities that may be carried out in any order
1. Activities that should be carried out in the order stated
– General lists
èResult of an action/References to more detailed information

EXCM-30
Festo – EXCM-30-EN – 1605b – English 3
Table of Contents – EXCM-30
1 Requirements for product use 5...............................................
1.1 Target group 5.............................................................
1.2 Intended use 5.............................................................
1.3 Foreseeable misuse 5.......................................................
1.4 Applicable documents 6.....................................................
1.5 Obligations of the machine manufacturer 6......................................
1.6 Service 6.................................................................
2 Transport and storage 7.....................................................
2.1 Restraints in the packaging 7.................................................
3 Product overview 8.........................................................
3.1 Configuration 8............................................................
3.1.1 Motor mounting variants 10...........................................
3.1.2 Motor variants 10...................................................
3.2 Operating principle 11........................................................
3.3 Permitted mounting position 11................................................
4 Mounting 12...............................................................
4.1 Safety instructions 12........................................................
4.2 Preparation 12..............................................................
4.2.1 Fitting space 12.....................................................
4.2.2 Mounting surface 12.................................................
4.2.3 Types of mounting 13................................................
4.2.4 Profile mountings 14.................................................
4.3 Installation 16..............................................................
4.3.1 Aligning and mounting the product (profile mounting) 17....................
4.3.2 Aligning and mounting the product (adjusting kits) 19......................
4.4 Optional work 24............................................................
4.4.1 Mounting/dismantling motor 24........................................
4.4.2 Adapting cable outlets 25.............................................
4.5 Attachment components 26...................................................
4.5.1 Remove the protection against particles for EXCM-30-...-P8 27...............
4.5.2 Setting end stops of the Y-axis 27......................................

EXCM-30
4 Festo – EXCM-30-EN – 1605b – English
5 Installation 28..............................................................
5.1 Safety instructions 28........................................................
5.2 Electrical installation 28.......................................................
5.2.1 Connecting motor and encoder cables 28................................
6 Commissioning 29...........................................................
7 Maintenance 30.............................................................
7.1 Safety instructions 30........................................................
7.2 Cleaning 30.................................................................
7.3 Lubrication 31..............................................................
7.4 Repair 32..................................................................
8 Dismounting 33.............................................................
8.1 Safety instructions 33........................................................
8.2 Procedure 33...............................................................
8.3 Recycling 33................................................................
A Technical appendix 34........................................................
A.1 General features 34..........................................................
A.2 Flatness 34.................................................................
A.3 Approvals 34...............................................................
A.4 Materials 35................................................................
A.5 Operating and storage conditions 35............................................

1 Requirements for product use
Festo – EXCM-30-EN – 1605b – English 5
1 Requirements for product use
1.1 Target group
 Provide this documentation to the following persons:
– Design engineer
– Machine manufacturer
– Installer
– Commissioner
Only qualified specialists may carry out the mounting, installation, commissioning, maintenance and
dismantling of the product. The specialist must be competent at:
– Mounting and operation of mechatronic systems
– Installation and operation of electrical control systems
– Regulations for accident prevention and occupational safety
– Documentation and mode of operation of the product
1.2 Intended use
This product is a handling system. The handling system executes positioning tasks within machines or
automated systems with a higher-order controller.
Only use the product as follows:
– In perfect technical condition
– in its original condition, without unauthorised modifications
– within the limits of the product defined by the technical data
– In an industrial environment
Note
For damage resulting from unauthorised access or incorrect use the guarantee and
liability of the manufacturer lapses.
1.3 Foreseeable misuse
Never use the product as follows:
– With unauthorised modifications or alterations to the product
– With load limits exceeded
– without a risk assessment of the complete system
– Without a safety concept for the complete system

1 Requirements for product use
6 Festo – EXCM-30-EN – 1605b – English
1.4 Applicable documents
Further information can be found in the support portal (èwww.festo.com/sp).
1.5 Obligations of the machine manufacturer
The product is an incomplete machine. Commissioning of the product is prohibited until it has been
established that the machinery in which the product will be installed is in compliance with the provi
sions of Machinery Directive 2006/42/EC.
Take the following into consideration for the destination:
– regulations and standards
– regulations of the testing organisations and insurers
– National specifications
1.6 Service
Please consult your regional Festo contact if you have any technical problems.

2 Transport and storage
Festo – EXCM-30-EN – 1605b – English 7
2 Transport and storage
Note
Damage to the product due to incorrect transport.
 Observe the transport labelling and information on the packaging.
1. Transport the product to the installation/storage location in its packaging and set it down on a firm
and flat base.
2. When storing the product please observe the storage conditions
(èA.5 Operating and storage conditions).
Note
Damage to the product due to incorrect unpacking.
 Observe the labelling for unpacking on the packaging.
 Use appropriate tools.
2.1 Restraints in the packaging
Shaped parts made of foam prevent uncontrolled movement of the product in the packaging during
transport.

3 Product overview
8 Festo – EXCM-30-EN – 1605b – English
3 Product overview
3.1 Configuration
1
3
4
5
6
7
8
92
2
aJ
1Transport lock
2End cap
3X-axis 2
4Drive cover of motor 2
5Motor 2
6Y-axis (traverse)
7Slide of the Y-axis
(for fastening the attachment component)
8Motor 1
9Drive cover of motor 1
aJ X-axis 1
Fig. 3.1 Example illustration of EXCM-30-...-B

3 Product overview
Festo – EXCM-30-EN – 1605b – English 9
2
3
4
5
6
7
8
9
1
2
aJ
aA
1Transport lock
2End cap
3X-axis 2
4Motor 2
5Drive cover of motor 2
6Protection against particles
7Y-axis (traverse)
8Slide of the Y-axis
(for fastening the attachment component)
9Drive cover of motor 1
aJ Motor 1
aA X-axis 1
Fig. 3.2 Example illustration of EXCM-30-...-T-P8

3 Product overview
10 Festo – EXCM-30-EN – 1605b – English
3.1.1 Motor mounting variants
The motors can be mounted in different attachment positions and with different alignment of the cable
outlets on the planar surface gantry (èwww.festo.com/catalogue).
Motor attachment position underneath
(EXCM-30-…-B…) 1)
Motor attachment position on top
(EXCM-30-…-T…) 1)
1) Represented is the option without motor brake with cable outlets to the front (EXCM-30-…-ST-B1-… or EXCM-30-…-ST-T1-…)
Tab. 3.1
3.1.2 Motor variants
Stepper motor without brake (EXCM-30-…-ST-…) Stepper motor with brake (EXCM-30-…-SB-…)
1
21
2
1Motor connection M12 (5-pin)
2Encoder connection M12 (8-pin)
1Motor connection D-sub (9-pin)
2Encoder connection M12 (8-pin)
Tab. 3.2