Fimap FS80 User manual

USE AND MAINTENANCE MANUAL
FS80/90/110 B-D
FS100/120 B-D-Bifuel
ED. 11 - 2020
Original instructions
Doc. 10021399
Ver. AD

3
The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modications at any
time to elements, details, or accessory supply, as considered necessary for
reasons of improvement or manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this
document is prohibited by law.
The company reserves the right to make any technical and/or supply
modications. The images are for reference purposes only, and are not binding
in terms of design and supply.
SYMBOLS USED IN THE MANUAL
Open book symbol with an "i":
Indicates that this document is an instruction manual.
Open book symbol:
Tells the operator to read the user manual before using the
device.
Warning symbol:
Carefully read the sections marked with this symbol, for the
safety of the operator and the machine.
Handling symbol:
You are advised to only lift and move the batteries with lifting
and transportation means suitable for the specic weight and
size.
Corrosive liquids symbol:
users are advised to always wear protective gloves, to avoid
the risk of serious injury to hands.
Flammable symbol:
Indicates the danger of re.
Keep naked ames at a safe distance.

4
CONTENTS
GENERAL SAFETY RULES..................................................................................................................................................... 5
ON CONSIGNMENT OF THE MACHINE ................................................................................................................................. 6
INTRODUCTORY COMMENT .................................................................................................................................................. 6
SERIAL NUMBER PLATE ........................................................................................................................................................ 5
BATTERY VERSION TOOLS ................................................................................................................................................... 7
DIESEL AND BIFUEL VERSION TOOLS ................................................................................................................................ 8
BATTERY VERSION TOOLS (ROAD....................................................................................................................................... 9
DIESEL VERSION TOOLS (ROAD .......................................................................................................................................... 10
COMMANDS AND SYMBOLS USED ON THE MACHINE
VERSIONS 80-90-110............................................................................................................................................................... 11
VERSIONS 100-120.................................................................................................................................................................. 12
VERSIONS 100-120 (ROAD ..................................................................................................................................................... 13
HOW TO UNPACK THE MACHINE..........................................................................................................................................
1. HANDLING THE PACKED MACHINE................................................................................................................................... 14
2. HOW TO UNPACK THE MACHINE ...................................................................................................................................... 14
3. GETTING THE MACHINE DOWN FROM THE PALLET....................................................................................................... 14
PREPARATION OF MACHINE
1. HANDLING THE UNPACKED MACHINE ............................................................................................................................. 15
2. INSERTING/CONNECTING THE BATTERIES (BATTERY VERSIONS ONLY .................................................................... 16
3. BATTERY CHARGER CONNECTION .................................................................................................................................. 16
4. SIDE BRUSH ADJUSTMENT................................................................................................................................................ 17
INITIAL START-UP AND USE OF THE MACHINE
1. MACHINE START-UP............................................................................................................................................................ 18
2. FILTER SHAKER ACTIVATION AND DEBRIS HOPPER EMPTYING .................................................................................. 20
3. FRONT VACUUM HOSE KIT ................................................................................................................................................ 20
RECOMMENDED MAINTENANCE
1. FILTER CLEANING ............................................................................................................................................................... 22
2. SIDE BRUSH ADJUSTMENT................................................................................................................................................ 22
3. CENTRAL BRUSH PRESSURE ADJUSTMENT................................................................................................................... 23
4. CENTRAL BRUSH REPLACEMENT .................................................................................................................................... 23
5. LID FLAP RUBBER REPLACEMENT................................................................................................................................... 23
6. REAR FLAP RUBBER REPLACEMENT............................................................................................................................... 23
7. HYDRAULIC TRANSMISSION MAINTENANCE .................................................................................................................. 24
8. HYDRAULIC OIL FILTER REPLACEMENT .......................................................................................................................... 24
9. ENGINE OIL LEVEL CHECK (D-BIFUEL.............................................................................................................................. 25
10. ENGINE AIR FILTER CLEANING ....................................................................................................................................... 25
CHOOSING AND USING THE BRUSHES
1. POLYPROPYLENE (PPL) BRUSH ....................................................................................................................................... 26
2. BRISTLE THICKNESS .......................................................................................................................................................... 26
CENTRAL BRUSH TABLE ........................................................................................................................................................ 26
SIDE BRUSH TABLE ................................................................................................................................................................ 26
BATTERY CONTAINER DIMENSION
BATTERY CONTAINER DIMENSION TABLE ........................................................................................................................... 26
RECOMMENDED PERIODIC MAINTENANCE OPERATIONS ...............................................................................................
MAINTENANCE TABLE ............................................................................................................................................................ 27
REPAIR OF POSSIBLE FAILURES .........................................................................................................................................
TECHNICAL PROBLEMS TABLE ............................................................................................................................................. 28
TECHNICAL DATA
TECHNICAL DESCRIPTION TABLE FOR MODELS 80-90-110-100-120 ................................................................................ 29
EC DECLARATION OF CONFORMITY FOR MODELS 80-90-110 ......................................................................................... 30

5
GENERAL SAFETY REGULATIONS
Before using the machine, please read the following document carefully and follow
the instructions contained herein, along with the instructions in the document
supplied with the machine itself, "GENERAL SAFETY REGULATIONS" (document
code 10083659).

6
ON CONSIGNMENT OF THE MACHINE
When the machine is delivered to the customer, an immediate
check must be performed to ensure all the material mentioned
in the shipping documents has been received, and also to check
the machine has not been damaged during transportation. If
this is the case, the carrier must ascertain the extent of the
damage at once, informing our customer service ofce. It is
only by prompt action of this type that the missing material can
be obtained, and any compensation for damage successfully
claimed.
INTRODUCTORY COMMENT
Even the best machines will only work well if used correctly
and kept in good working order. We therefore suggest you read
this instruction booklet carefully and read it again whenever
difculties arise while using the machine. If you need it,
remember that our technical assistance centre, organised in
collaboration with our dealers, is always at your disposal for
any possible recommendation or direct intervention
CAUTION
The manual of the endothermic engine is integral part of this
manual. This manual is supplied as annex.
Other manuals are also available at the assistance network:
- the spare parts manual,
- the Adjustments and Testing document,
- the electrical diagram,
- the hydraulic diagram.
When asking for spare parts, always quote the product code
(MAT. COD.) and serial number (No …) of the machine indicated
in the serial number plate attached to the frame.
For the engine, refer to the plate applied on it by the
manufacturer.
SERIAL NUMBER PLATE

7
Red indicator light - low hydraulic oil level
Top up the level in the hydraulic circuit
Red indicator light - hydraulic oil lter clogged up
Check and clean the lter
Red indicator light - hydraulic oil level temperature
Fault in the hydraulic circuit or radiator
Green indicator light - hopper hatch open
Indicates the opening of the hopper hatch
INSTRUMENT PANEL WARNING LIGHT
Green indicator light - key inserted
Key inserted
Red indicator light - brake oil level
Insufcient brake oil level
Red indicator light - handbrake
Parking brake engaged
Green indicator light - side lights
Optional for the street version
Low-beam light green warning light
Lights on
6
7
8
9
12 3
10
INSTRUMENT PANEL BUTTONS
BATTERY VERSION TOOLS
45
1 Filter shaker switch 6 Partial hours display button
2 Suction turbine switch (100-120 B only) 7 Start-up key
3 Headlight switch 8 Horn
4 Battery level indicator 9 Safety button for lowering the hopper
5 Current absorption indicator 10 Hour meter.
The number of active bars on the display (4) indicates the battery charge level; when the battery is discharged (the display
indicates only one bar), a sound alarm is activated.

8
Red indicator light - low hydraulic oil level
Top up the level in the hydraulic circuit
Red indicator light - hydraulic oil temperature
Fault in the hydraulic circuit or radiator
Red indicator light - hydraulic oil lter clogged
Check and clean the lter
Red indicator light - excessive motor water temperature
Stop the work operation and check the causes
Yellow indicator light - glowplugs
Activation of motor heating glowplugs
Red indicator light - motor air lter clogged
Disassemble and clean the lter
Red indicator light - low motor oil pressure alarm
Stop the work operation and check the causes
INSTRUMENT PANEL WARNING LIGHT
Yellow indicator light - fuel reserve
Indicates the light oil reserve
Low-beam light green warning light
Lights on
Green indicator light - side lights
Optional for the street version
Red indicator light - handbrake
Parking brake engaged
Red indicator light - alternator not recharging the battery
Fault to be checked
Red indicator light - brake oil level
Insufcient brake oil level
Red indicator light - hopper hatch closed
Indicates the closure of the hopper hatch
Green indicator light - hopper hatch open
Indicates the opening of the hopper hatch
INSTRUMENT PANEL BUTTONS
DIESEL AND BIFUEL VERSION TOOLS
8
5
6
7
4
123
9
1 Filter shaker switch 6 Buzzer
2 Suction turbine switch (100-120 D-Bifuel only) 7 Safety button for lowering the hopper
3 Headlight switch 8 Hour meter
4 Partial hours display button 9 LPG/petrol power supply switch (100-120 Bifuel only)
5 Start-up key

9
Green indicator light - direction indicators
Direction indicators working
Red indicator light - low hydraulic oil level
Top up the level in the hydraulic circuit
Red indicator light - hydraulic oil lter clogged up
Check and clean the lter
Red indicator light - hydraulic oil level temperature
Fault in the hydraulic circuit or radiator
Green indicator light - hopper hatch open
Indicates the opening of the hopper hatch
INSTRUMENT PANEL WARNING LIGHT
Green indicator light - key inserted
Key inserted
Red indicator light - brake oil level
Insufcient brake oil level
Red indicator light - handbrake
Parking brake engaged
Green indicator light - side lights
Optional for the street version
Low-beam light green warning light
Lights on
Blue indicator light - high beam headlights
Lights on
INSTRUMENT PANEL BUTTONS
BATTERY VERSION TOOLS (ROAD)
7
11
10
6
1298
12
5
4
3
1 Filter shaker switch 7 Start-up key
2 Suction turbine switch (100-120 B only) 8 Safety button for lowering the hopper
3 Battery level indicator 9 Light switch (raise and lower the lever)
4 Current absorption indicator 10 Direction indicators (push the lever forwards/ backwards)
5 Hour meter 11 Light controller (turn the selector)
6 Partial hours display button 12 Horn
The number of active bars on the display (4) indicates the battery charge level; when the battery is discharged (the display
indicates only one bar), a sound alarm is activated.

10
Red indicator light - low hydraulic oil level
Top up the level in the hydraulic circuit
Red indicator light - hydraulic oil temperature
Fault in the hydraulic circuit or radiator
Red indicator light - hydraulic oil lter clogged
Check and clean the lter
Red indicator light - excessive motor water temperature
Stop the work operation and check the causes
Yellow indicator light - glowplugs
Activation of motor heating glowplugs
Red indicator light - motor air lter clogged
Disassemble and clean the lter
Red indicator light - low motor oil pressure alarm
Stop the work operation and check the causes
INSTRUMENT PANEL WARNING LIGHT
Yellow indicator light - fuel reserve
Indicates the light oil reserve
Low-beam light green warning light
Lights on
Green indicator light - side lights
Optional for the street version
Red indicator light - handbrake
Parking brake engaged
Red indicator light - alternator not recharging the battery
Fault to be checked
Red indicator light - brake oil level
Insufcient brake oil level
Red indicator light - hopper hatch closed
Indicates the closure of the hopper hatch
Green indicator light - hopper hatch open
Indicates the opening of the hopper hatch
INSTRUMENT PANEL BUTTONS
DIESEL VERSION TOOLS (ROAD)
64
9
8
3
1275
10
1 Filter shaker switch 6 Hour meter
2 Suction turbine switch (100-120 D-Bifuel only) 7 Light switch (raise and lower the lever)
3 Partial hours display button 8 Direction indicators (push the lever forwards/ backwards)
4 Start-up key 9 Light controller (turn the selector)
5 Safety button for lowering the hopper 10 Horn

11
COMMANDS AND SYMBOLS USED ON THE MACHINE
Parking brake Transport hook
Accelerator
Transport hook
Battery-disconnect
switch
Hydraulic oil level
VERSIONS 80-90-110
Brush lever consoleSuction motor lever
Hopper lever
Service brake
Backward direction control
Forward direction control

12
COMMANDS AND SYMBOLS USED ON THE MACHINE
Parking brakeTransport hook Accelerator Transport hook
Brush and hopper lever
console
Battery-disconnect
switch
Hydraulic oil level
VERSIONS 100-120
Ignition starter
(only Bifuel)
Service brake
Backward direction control
Forward direction control

13
COMMANDS AND SYMBOLS USED ON THE MACHINE
Parking brakeTransport hook Accelerator Transport hook
Brush and hopper lever
console
Battery-disconnect
switch
Hydraulic oil level
VERSIONS 100-120 ROAD
Service brake
Backward direction control
Forward direction control
Control stick
Emergency ashing light
Direction
indicators
Direction
indicators

14
1. HANDLING THE PACKED MACHINE
The machine is delivered packed on a pallet. A forklift or other
lifting means (hoist) of a suitable capacity should be used for
handling purposes.
If the machine is delivered without any packaging, it should be
handled with lifting means of a suitable capacity (hoist, bridge
crane), using the special lifting plates supplied with it; x them
to the hooks on the machine itself.
The use of any other lifting system will invalidate the warranty in
relation to any damage that may result.
2. HOW TO UNPACK THE MACHINE
To remove the packaging, proceed as follows:
1 Remove the supports.
2 Remove the metallic points from the packaging base.
3 Remove the cardboard.
3. GETTING THE MACHINE DOWN FROM THE PALLET
Using a hammer and a lever, remove the wooden wedges (2)
that lock the wheels.
Using a pallet, lower the machine.
ATTENTION: read the following section.
Dimensions of the packaging (in mm) and weight of the packed
machine without batteries (1 side brush):
MODEL DIMENSIONS (mm) WEIGHT (Kg)
80 B 2330x1640x1790 790
80 D 2330x1640x1790 820
90 B 2330x1640x1790 800
90 D 2330x1640x1790 860
110 B 2330x1640x1790 840
110 D 2330x1640x1790 910
100 B 2330x1640x1790 1030
100 D 2330x1640x1790 1140
120 B 2330x1640x1790 1060
120 D 2330x1640x1790 1170
120 Bifuel 2330x1640x1790 1170
HOW TO UNPACK THE MACHINE
2
1

15
B
80-90-110-100-120 B-D-Bifuel80-90-110-100-120 B-D-Bifuel
A
1
80-90-110 B-D
1
100-120 B-D-Bifuel
2
100-120 B80-90-110 B
2
2
100-120 D-Bifuel
1. HANDLING THE MACHINE WITHOUT PACKAGING
To move the machine, without batteries or engine off, proceed
as follows, operating on a perfect at surface.
1 Activate the parking brake by pressing the pedal as shown in
the gure (A).
2 Open the trunk by means of the command (1), rotating it (80-
90-110) or pressing it (100-120), then raising it and blocking
with the rod.
3 Undo the valve (2) installed on the traction pump taking it to
the stop position so as to move the machine (100-120).
Turn the lever (80-90-110) located between the 2 output
pipes by 90°.
4 Disengage the parking brake by pushing the lever forwards,
as shown in the gure (B).
After moving the machine, restore the former conditions so it
can be used.
ATTENTION: the sweeping machines must only be
activated by suitably trained and authorised operators,
and only after they have ensured that the machine
itself is in good working condition.
PREPARATION OF MACHINE
80-90-110 D
2

16
1
80-90-110-100-120 B
24
80-90-110 B
2
3
3
4
100-120 B
Red cable
Black cable Machine connector
14V connection to
the wiring system
10
14V +
A
80-90-110-100-120 B
1
80-90-110 B 100-120 B
1
2. INSERTING/CONNECTING THE BATTERIES (BATTERY
VERSIONS ONLY)
It is recommended to t 2 battery containers as shown on page
23 in order to have a good autonomy. Before mounting make
sure that the batteries are charged.
Assembly instructions:
1 Remove the start-up key from the block (1).
2 Fully open the rear machine trunk (2).
3 Remove the two side panels (3) and the lower battery stop
levers (versions 100-120).
4 Position the batteries in their compartment (4), respecting
the poles. Use only a lifting device suitable for the size and
weight to be lifted.
5 Connect the jumper cables and the positive and negative
pole connections as shown in the gure (A).
6 Reposition the side panels (3) (versions 100-120).
7 When operation is nished, close the rear trunk (2).
ATTENTION: You are advised to only lift and move
the batteries with lifting and transportation means
suitable for the specic weight and size.
ATTENTION: users are advised to always wear
protective gloves, to avoid the risk of serious injury to
hands.
ATTENTION: Indicates the danger of re
.
Keep naked ames at a safe distance.
ATTENTION: all the installation operations must be
carried out by specialised personnel.
3. CONNECTING THE BATTERY CHARGER
Open the rear trunk (1). Beneath it you will nd the female
connector (2), to which the male connector (3) (xed to the
battery charger cables) should be connected. The male
connector is supplied in a bag and must be connected to the
battery charger cables, taking care to respect the polarity.
After connecting the machine batteries to the battery charger,
recharge them completely.
The battery charger usually provides the necessary charge
before automatically switching off.
ATTENTION: never leave the batteries completely
discharged, even if the machine is not being used.
When recharge is over, check electrolyte level and
rell with distilled water if necessary.
ATTENTION: this operation must be carried out
by qualied personnel. The incorrect or imperfect
connection of the cables to the connector can seriously
harm people and damage objects.
3
2
80-90-110-100-120 B
PREPARATION OF MACHINE

17
PREPARATION OF MACHINE
80-90-110-100-120 B-D-Bifuel
2
80-90-110-100-120 B-D-Bifuel
1
80-90-110 B-D
3 5
3
5
4
6
100-120 B-D-Bifuel
ATTENTION: during recharging, keep the seat lifted
and locked with the appropriate prop.
Make sure that the battery charger is suitable for the
batteries installed as regards their capacity as well as
their type (wet or gel batteries and similar).
Never recharge gel batteries with an unsuitable battery
charger. Follow the instructions given by the battery/
battery charger manufacturer with the utmost attention.
ATTENTION: risk of gas exhalation and corrosive
liquids leaks.
ATTENTION: danger of re: Keep naked ames at a
safe distance.
ATTENTION: to avoid permanent damage to the
batteries, it is essential to prevent them from running
down completely. When the run-down buzzer sounds,
all the machine functions must be deactivated apart
from the forward movement function (to reach the
recharge point).
ATTENTION: any use of controls must carried out by
the operator seating at the driving seat.
4. SIDE BRUSH ADJUSTMENT
To assemble the brush:
1 Check the parking brake (1) is engaged.
2 Turn the wrench (2) clockwise the start-up the machine (see
chapter 8).
3 Check the battery charge is sufcient for carrying out the
work envisaged (B versions).
4 Close the hatch of the debris hopper:
80-90-110: pushing the lever (3) up
100-120: pushing the lever (4) back.
5 Raise the debris hopper until it reaches the required height:
80-90-110: pushing the lever (5) up
100-120: pushing the lever (6) back
6 Assemble the brush, blocking it with the bolt (7) supplied.
Lower the hopper by means of the hatch closing lever.

18
INITIAL START-UP AND USE OF THE MACHINE
80-90-110-100-120 B-D-Bifuel
1
80-90-110-100-120 B-D-Bifuel
2
80-90-110 D
A
100-120 D
A
80-90-110-100-120 D-Bifuel
5
34
80-90-110 B-D
For safety reasons, the hopper can only be lowered by
pressing the green button (8) on the front instrument panel and
simultaneously using the hopper lowering lever (5) 80-90 -110
- (6) 100-120.
After bringing the debris hopper back to its working position,
reopen the hatch by pushing the lever (3) 80-90-110 (4) 100-
120.
1. MACHINE START-UP
Before carrying out any type of work:
1 Make sure the parking brake is disengaged by pressing the
pedal and pushing the lever (1) forward, then release the
pedal.
2 Turn the key (2) clockwise to start the machine.
B versions:
3 check the battery charge is sufcient for carrying out the
work envisaged.
D versions:
4 Fill the tank with diesel with low sulphur content, see gure
(A)
The maximum capacity is 18 litres, including a 4-litre reserve.
Check the level of oil in the hydraulic circuit (via the bulb
indicator lights). The difference between the two ends is
about 1.5 litres. Check the motor oil level.
Check the position of the battery cut-out: bring it to the
working (horizontal) position.
5 Check the acceleration lever is in the idle position (5).
6 Turn the start-up key, bringing it to the warm-up position (2).
Wait about 6 seconds, until the glowplug indicator light
switches off.
When the indicator light is OFF, turn the key to the start
position.
When the motor switches on, release the key.
After rst heating phase, the machine can operate within
1800-2400 rpm for the 100-120 and 2000-2800 rpm for the
80-90-110.
7
80-90-110-100-120 B-D-Bifuel
8
80-90-110-100-120 B-D-Bifuel

19
3
4
100-120 B-D-Bifuel
3
4
6
100-120 B-D-Bifuel
8
7
80-90-110-100-120 B-D-Bifuel
80-90-110 B-D
6
Bifuel versions:
7 Install the LPG cylinder following the instructions supplied.
Rell the tank with unleaded petrol (capacity 10 l)
8 To start with cold machine, use the starter and leave it
engaged for the necessary time.
ATTENTION: ask qualied personnel to check LPG
cylinder installation and its correct operation as well as
connections integrity.
ATTENTION: Bifuel version can work with unleaded
petrol as well as with LPG.
Select the desired fuel with the selector (see diesel-
Bifuel versions tools page)
B-D-Bifuel versions:
9 In the working place activate the lever upwards to lower the
central brush (3) and the right side brush (4).
If the left side brush is present, activate the specic lever.
10 the machine works in normal conditions with the hatch
open, as the dirt is collected by the central brush and
pushed into the debris hopper.
Check the hopper is lowered. Using the hatch lever to
lower it, the green LED lights up on the instrument panel,
showing the hopper is open and therefore allowing the dirt
to be collected.
11 Activate the intake turbine by the specic command (6),
do not use the suction system if you are working on wet
surfaces.
12 press the double pedal to activate the traction and impose a
suitable machine speed for the quantity of dust and debris
on the oor. To move forwards, press the right side of the
pedal (7); to move backwards, press the left side (8).
13 If the machine needs to be transferred without functioning,
you are advised to raise the brushes.
Respect the warnings indicated in the engine
maintenance and use manual for the start-up operations
(engine ignition).
ATTENTION: the machine is tted with a dead man's
micro-switch beneath the seat; this prevents the
machine from moving if the operator is not correctly
seated.
ATTENTION: avoid prolonged use of the lter shaker
motor. Shut off the suction function by means of the
hatch lever when you are about to clean wet or damp
surfaces, to avoid ruining the lter.
INITIAL START-UP AND USE OF THE MACHINE

20
80-90-110 B-D
1
2
80-90-110 B-D
100-120 B-D-Bifuel
1 2
80-90-110 B-D
3 5
3
5
4
6
100-120 B-D-Bifuel
2. FILTER SHAKER ACTIVATION AND DEBRIS HOPPER
EMPTYING
If the machine has problems to carry out collection, check the
debris hopper lling state and, if necessary, empty it.
Before unloading operations, it is advisable to clean the
machine lter by means of the lter shaker.
To activate the lter shaker, proceed as follows:
Press the lter shaker switch (1) on the instrument panel to
activate the lter shaker motor and free the dirt captured by the
lter itself.
Before activating it, always deactivate the intake turbine (2).
To obtain efcient suction, clean the lter roughly every 20-30
minutes, and always before emptying the debris hopper.
Keep in mind that the weight of the waste collected is proportional
to the specic weight of the material swept. In the case of heavy
material like sand, soil, gravel, etc., you are advised not to
ll the hopper more than about 70%, as otherwise it may be
difcult to empty it.
Place next to the debris hopper prepared for unloading.
To raise the debris hopper, proceed as follows:
1 Close the hatch:
80-90-110: pushing the lever (3) up.
100-120: pushing the lever (4) back.
2 Raise the debris hopper until it reaches the required height:
80-90-110: pushing the lever (5) up.
100-120: pushing the lever (6) back.
INITIAL START-UP AND USE OF THE MACHINE