Fimap FS50 H User manual

USE AND MAINTENANCE MANUAL
FS50 B-BT
FS50 H-HT
ED. 05-2010 EN
ORIGINAL
INSTRUCTIONS
Doc. 10024515
Ver. AA

The contained descriptions in the present publication are not binding. COMAC S.p.A.
therefore reserves itself the right to bring in whatever moment possible organs changes,
details or supplies of accessories, that it holds convenient for an improvement, or for any
demand of constructive or commercial character.
The partial reproduction of the texts and diagrams contained in the present catalogue, is
forbidden by law.
The company reserves itself the right to bring changes of technical character and/or of
endowment. The images are meant of pure reference and not binding in terms of design
and endowment.
Symbols used in the manual
Symbol of the book open with letter i
It points out that this document is a manual of instructions.
Symbol of the open book
It points out to the operator to read the manual of use before using
the machine.
Symbol of warning
Read attentively the sections preceded by this symbol for the safety
of the operator and the machine

3
SUMMARY
ON CONSIGNMENT OF THE MACHINE ...................................................................................................................................................................4
SERIAL NUMBER PLATE .......................................................................................................................................................................................4
INTRODUCTION.....................................................................................................................................................................................................4
DATA FOR IDENTIFICATION...................................................................................................................................................................................4
TECHNICAL DESCRIPTION ....................................................................................................................................................................................4
SYMBOLS USED ON THE MACHINE.......................................................................................................................................................................6
GENERAL SAFETY RULES .....................................................................................................................................................................................7
PREPARATION OF THE MACHINE..........................................................................................................................................................................8
1. UNPACKING THE MACHINE ..........................................................................................................................................................................8
2. SLIDING THE MACHINE DOWN THE PALLET .................................................................................................................................................8
3. REFUELLIING (GAS ENGINE MACHINE ONLY) ...............................................................................................................................................8
4. INSTALLING THE BATTERY (BATTERY OPERATED MACHINE ONLY)..............................................................................................................9
5. CONNECTING BATTERY CHARGER...............................................................................................................................................................9
6. BATTERY RECHARGING ...............................................................................................................................................................................9
OPERATING THE MACHINE .................................................................................................................................................................................10
7. WORKING POSITION ..................................................................................................................................................................................10
8. CONTROL COMPONENTS AND THEIR POSITIONS .......................................................................................................................................10
9. START UP..................................................................................................................................................................................................10
USAGE................................................................................................................................................................................................................11
UPON COMPLETION OF WORK............................................................................................................................................................................13
MAINTENANCE OPERATIONS..............................................................................................................................................................................14
10. CLEANING THE FILTER.............................................................................................................................................................................14
11. CLEANING THE FILTER – FIXING PINS VERSION........................................................................................................................................14
12. CLEANING THE FILTER – CLAMPS VERSION.............................................................................................................................................14
13. CLEANING THE FILTER – CLAMPS AND FILTER SHAKER VERSION ...........................................................................................................15
14. ADJUSTING THE SIDE BRUSH ..................................................................................................................................................................16
15. ADJUSTING THE CENTRAL BRUSH...........................................................................................................................................................16
16. ENGINE MAINTENANCE............................................................................................................................................................................16
17. MAINTENANCE PROCEDURES REQUIRING THE INTERVENTION OF PROFESSIONALS................................................................................16
TROUBLE SHOOTING GUIDE: ..............................................................................................................................................................................17
18. THE CENTRAL BRUSH DOES NOT CLEAN .................................................................................................................................................17
19. THE MACHINE CREATES AIRBORNE DUST WHEN WORKING ....................................................................................................................17
20. EXCESSIVE OR ABNORMAL NOIS FROM THE CENTRAL BRUSH................................................................................................................17
21. ACID SPILLAGES FROM THE BATTERY.....................................................................................................................................................17
SCRAPPING OF THE MACHINE............................................................................................................................................................................18
EC DECLARATION OF CONFORMITY....................................................................................................................................................................19

4
On consignment of the machine
When the machine is consigned to the customer, an immediate check
must be performed to ensure all the material mentioned in the shipping
documents have been received and moreover to find out that the
machine has not suffered damage during transportation. If damage
has occurred, get the shipping agent to verify immediately the amount
and nature of the damage suffered and at the same time inform our
claim department. It is only by prompt action of this type that
compensation for damage may be successfully claimed.
Introduction
Any machine can work efficiently only when used properly and
maintained in fully efficiently working order. We therefore encourage
you to read this instruction manual thoroughly and to refer to it
whenever difficulties arise while working with the machine.
Additionally we inform you that our customer service in co-operation
with our agents are always at your complete disposal for any
questions or for direct intervention.
Data for identification
For Technical service or request of spare parts, cite always the model,
the version and the serials number whic is on the proper seial plate.
Technical description
FS50 H-HT is a sweeping machine operated by a petrol engine and it
is meant for cleaning both indoor and outdoor surfaces paved with
tiles, cement or asphalt.
FS50 B-BT is a battery-powered electric sweeping machine used to
clean both interior and exterior surfaces paved with concrete and
asphalt or covered with tiles. It is designed to work on dry surfaces
but can also work on wet surfaces if the suction system is kept
closed.
Machines are provided with: a central brush to brush up and collect
dirt, a side brush for cleaning corners, a suction system with a filter to
prevent dust form being blown into the atmosphere and a dirt
collection bin.
Do not use the machines for other purposes but the above mentioned.
Serial number plate
FS50 B-BT
FS50 H-HT

5
TECHNICAL DESCRIPTION U/M FS50 H FS50 HT FS50 B FS50 BT
Cleaning width without side brush mm 500 500 500 500
Working capacity m2/h 2275 2600 2275 2600
Maximum hill climbing % 5 10 5 10
Size of central brush mm 500x265 500x265 500x265 500x265
Volume of dirt hopper l 40 40 40 40
Gas engine (Honda) HP 3 3 - -
Electric engine V - - 12 12
Electric engine W - - 600 600
Filter surface area m22,5 2,5 2.5 2.5
Traction -
meccanico - meccanico
Forward speed km/h 0÷3,5 0÷4 0÷3,5 0÷4
Machine length mm 1430 1430 1430 1430
Machine height mm 1000 1000 1000 1000
Machine width mm 660 660 660 660
Battery V/Ah - - 12/140 12/140
Battery tray dimensions LxlxH 340x175x220
340x175x220 340x175x220 340x175x220
Battery weight kg - - 28,5 28,5
Machine weight (empty and without battery) kg 70 78 67 65
Noise level (IEC 704/1) dB (A) 74 74 68 68
Vibration level m/sec. 2 1,2 1,2 0,12 0,12

6
SYMBOLS USED ON THE MACHINE
Filter shaker
Suction interruption
Side brush
Wearing the protection headset
Pay attention to hot parts
ON / 1
On/off (battery-operated machine only)
Indicates the battery charge level (battery-operated machine only)

7
GENERAL SAFETY RULES
The rules below must be followed carefully in order to avoid injury to the operator and damage to the machine
•Read thoroughly all labels on the machine, do not ever cover them and replace them immediately when damaged.
•Read operating instructions WITH DUE CARE before starting up the machine or performing maintenance.
•The best working conditions are at a temperature ranging from -10° and + 40°C and with humidity between 30% and 95%. For storing
the machine temperatures from -25° e +55° C are tolerated.
•Turn the machine off and wear protective gloves before performing any repair or maintenance.
•The use of the machine within closed premises must be in compliance with the regulations in force in the country where the machine
is used.
•Before refuelling always switch off the engine. Let it cool down a few minutes before starting refuelling.
•Do not touch discharge system, cylinder or other parts subject to overheating. You could get burnt.
•Do not use the machine as a means of transport.
•Do not ever use the machine for different purposes than those indicated and in particular do not use the side brush to polish shoes or
any other object.
•Do not use the machine in explosive atmospheres
•Never use the machine to sweep up burning materials (burning cigarette butts, etc.).
•Never use the machine to collect toxic dusts or debris.
•In case of fire use a dry powder extinguisher. Never use water.
•Do not place anything containing liquids on the machine.
•Always make sure that working surfaces, slabs and ramps can support machine weight.
•While working, keep an appropriate safety distance from persons present on the working area, in particular from children.
•Do no t put hands inside the machine while it is working.
•Do not remove fairings and/or protections while the machine is working.
•Do not operate the machine without the protections.
•Do not come close to the machine wearing clothes, which could get entangled. Do not EVER wear scarves, shawls, foulards and wide
clothes in general.
•Wear the headset to protect hearing when you operate with petrol engine machines.
•Do not suck in any ropes, iron wires or cables: they could get entangled to the central brush and cause friction.
•Should you single out any anomalies of the machine, we invite you to adjust or to repair the machine only in presence of qualified
personnel. Otherwise, especially in case of anomalies to electric parts, ask for assistance to FIMAP Customer Service.
•In case you need spare parts, always ask for FIMAP original spare parts to our agent or Customer Service.
•Do not ever damage any safety device and check them up regularly.
•Do not wash the machine with direct water jet or with corrosive liquids or substances.
•Turn the machine off whenever dangerous malfunctions arise.
•Do not hit any shelving or scaffolding to prevent objects from falling.
•Do not exceed the declared hill climbing capacity otherwise the machine could become unstable and have braking problems.
•Machine is to be used by qualified personnel only.
•Before using the machine, make sure that all doors ad covering are positioned as shown in this use and maintenance manual.
•For the discharge of collected materials, carefully keep to the law in force.
•To avoid non-authorized use of the machine please remove the ignition key when the machine is left unattended
•Do not vacuum inflammable and/or explosive liquids or substances.
•Do not take off the pieces which require the use of tools to be removed.
•The machine should not be abandoned, because of the presence of toxic-harmful materials (batteries, oil etc.). This disposal must be
subject to the rules which provide for its scrapping in appropriate centres.
•Disconnect the battery before cleaning or attempting any maintenance procedure on the machine.

8
PREPARATION OF THE MACHINE
1. UNPACKING THE MACHINE
The machine is delivered packed on pallet. To move it use a fork truck or a pulley block with sling.
To remove the package proceed as follows:
•Remove the fixing tapes.
•Remove the metal staples at package base.
•Take the cardboard box off.
Package size: cm 153x76x119
Weight of packed machine FS50 B-BT: P = 95 Kg
Weight of packed machine FS50 H-HT: P = 103.5 Kg
2. SLIDING THE MACHINE DOWN THE PALLET
•Place a sliding board near the pallet.
•Pull the machine backwards and make it pass over the blocking ledges.
•Slide the machine down along the board.
3. REFUELLIING (GAS ENGINE MACHINE ONLY)
ATTENTION: Before refuelling you should carefully read the information
contained in the engine’s specific OPERATING AND MAINTENANCE
INSTRUCTIONS, delivered together with the machine.

9
PREPARATION OF THE MACHINE
4. INSTALLING THE BATTERY (BATTERY OPERATED MACHINE ONLY)
We recommend, in order to have good operating autonomy, installing a 12Vx140Ah/20h battery.
Make sure that the battery is charged before installing.
ATTENTION: carefully follow the battery constructor or distributor’s
instructions for the maintenance, the first charge and the daily recharging.
Professionals must carry out all the installing and maintenance procedures.
Installation instructions:
•Turn push-button (d) to off.
•Open the machine cover
•Put the battery in its compartment.
•Connect the positive and negative connections as shown in the figure.
•Close the cover.
To remove the battery please follow the above mentioned instructions in reverse
5. CONNECTING BATTERY CHARGER
Under the bonnet you find the connector where the battery charger connectors shall be connected.
The coupling connector is delivered in the bag together with this instruction manual and it should be
mounted on the battery charger cables, paying attention to polarity.
6. BATTERY RECHARGING
To avoid permanent damage to the batteries, do not ever allow them to run down completely and
recharge them within few minutes after the battery indicator, (e) starts flashing.
ATTENTION: To remove the battery please follow the above mentioned
instructions in reverse .
ATTENTION: Do not ever allow batteries to run completely down, even
when the machine is not used. During recharging check the electrolyte
level and add distilled water, if necessary.
ATTENTION: Do not ever allow batteries to run completely down, even
when the machine is not used. During recharging check the electrolyte
level and add distilled water, if necessary.

10
OPERATING THE MACHINE
7. WORKING POSITION
The operator stands on the ground to operate the machine, moving behind it and holding it by its
handle.
8. CONTROL COMPONENTS AND THEIR POSITIONS
•Suction off/electric filter shaker (optional in the battery-powered version) (a): this moves
a flap to close off the fan's suction duct, at the end of the run the filter shaker is activated.
•Filter-shaker/locking lever (b): manual control to shake dust off the filter and to block its
support bracket during maintenance procedures.
•Side brush lever (c): pull this lever out to lift the side brush. Push the lever up to release it
and lower the brush.
BATTERY OPERATED MACHINE ONLY
•On/off push button (d).
•Battery charge signal (e).
9. START UP
GAS ENGINE VERSION
Start the engine following the information given in the engine's specific OPERATING AND
MAINTENANCE INSTRUCTIONS.
BATTERY-OPERATED MACHINE
Turn the on/off push button (d) to “on”.

11
USAGE
As the side brush is not provided with suction, use it on borders only.
Push the machine to move forward.
TRACTION VERSION
Pull the traction handle to move forward.
In case of bulky waste, press down on the handle to raise the front of the machine, to allow the
central brush to sweep it up.

12
USAGE
For efficient suction clean the filter approximately every 10 minutes. Proceed as follows:
•turn suction off (lever a);
•actuate manual filter-shaker several times (lever b);
•for the electric filter-shaker version, when lever (a) stops, pull it for a few seconds
•turn suction back and start working.
Turn suction off (lever a) when you are about to start working on wet or damp floor surfaces (for
the electric filter-shaker version, pull the lever without switch on the motor).
Periodically check the dirt collection bin, pulling it out from the machine after releasing its hooks.
Empty it as necessary. It should be remembered that the weight of collected dirt is proportional to
the weight of swept materials.
BATTERY OPERATED MACHINE ONLY
Check the battery lever indicator (e):
red = run-down battery
green = charged battery.

13
UPON COMPLETION OF WORK
GAS ENGINE VERSION
•Stop the engine, carefully following the information given in the engine’s specific
OPERATING AND MAINTENANCE INSTRUCTIONS.
BATTERY OPERATED VERSION
•Stop the machine by turning the on/off push-button (d) to “off”
BOTH VERSIONS
•Always park the machine on the level.
•Actuate the filter-shaker several times.
•Empty the waste bin.

14
MAINTENANCE OPERATIONS
ATTENTION: Before any adjustment and/or maintenance procedure always
switch off the machine.
ATTENTION: Disconnect the battery before cleaning or attempting any
maintenance procedure on the machine.
10. CLEANING THE FILTER
ATTENTION: always wear glove while doing this operation to avoid contact
with dangerous substances.
Carefully clean the filter once a week by proceeding as follows
11. CLEANING THE FILTER – FIXING PINS VERSION
•Turn the machine off.
•Remove the debris hopper.
•Lift the filter-shaker (a) and clamp it in its lifted position using the special pin furnished
with the machine.
•Loose the inferior knobs (b).
•Turn the screws (c).
•Pull out the filter panel (d)
12. CLEANING THE FILTER – CLAMPS VERSION
•Turn the machine off.
•Remove the debris hopper.
•Lift the filter-shake and clamp it in its lifted position using the special pin furnished with
the machine (a)
•Loose the inferior knobs (b).
•Loosen the superior registers (c) using a coin.
•Lift the clamp and block it turning the filter shaker
•Pull out the filter panel (d)
b
c
a
d
b
c
a
d

15
MAINTENANCE OPERATIONS
Unlock of the registers.
Block the pressure stirrup.
13. CLEANING THE FILTER – CLAMPS AND FILTER SHAKER VERSION
•Turn the machine off.
•Remove the debris hopper.
•Disconnect the red connector of the filter shaker motor
•Loose the inferior knobs (a).
•Loosen the superior registers (c) using a coin (b)
•Lift the clamp and block it turning clockwise the plastic lever (c)
•Pull out the filter panel (d)
•Carefully clean the filter using a vacuum cleaner or by manually shaking it.
•Reassemble by repeating the previous procedures in reverse order.
a
c
b
d

16
MAINTENANCE OPERATIONS
14. ADJUSTING THE SIDE BRUSH
To adjust the brush height, regulate the screw (a) placed inside the brush bearing bracket (b).
The brush should be pressed on the floor for about 2 cm.
15. ADJUSTING THE CENTRAL BRUSH
The central brush should work pressed on the floor for about 7/8 mm. To adjust its height, regulate
the two register screws (a) and (b) on both sides of the machine. Adjusting the central brush make
sure to keep it aligned.
16. ENGINE MAINTENANCE
Keep scrupulously to the engine maintenance guidelines given in the engine’s specific OPERATING
AND MAINTENACE BOOKLET.
17. MAINTENANCE PROCEDURES REQUIRING THE INTERVENTION OF PROFESSIONALS
For the following maintenance procedures we invite you to ask for assistance to our Customer
Service, organised in co-operation with our agents, since these procedures require a specific
technical competence and appropriate equipment.
•Replacing the central brush.
•Replacing the side brush.
•Replacing the belts.

17
TROUBLE SHOOTING GUIDE:
18. THE CENTRAL BRUSH DOES NOT CLEAN
•The brush is worn or improperly positioned: adjust its position or, if necessary, have it
replaced at your nearest FIMAP service centre.
•The waste bin is full: empty it.
•The brush does not rotate because the belt is broken: have it replaced at your nearest
FIMAP service centre.
19. THE MACHINE CREATES AIRBORNE DUST WHEN WORKING
•Flaps ensuring good suction are torn. Replace them.
•The filter is clogged: thoroughly clean the filter.
•The front flap is broken and the machine throws heavy dirt and waste forward: replace the
front flap.
20. EXCESSIVE OR ABNORMAL NOIS FROM THE CENTRAL BRUSH
•Material is wound around the brush: remove it.
21. ACID SPILLAGES FROM THE BATTERY
In case of any acid spillages resulting from a split or otherwise faulty battery, please replace it
immediately.
ATTENTION: Use rubber protective gloves when handling the battery. The
sulphuric acid in the battery is highly corrosive. Avoid any direct contact
with skin.

18
SCRAPPING OF THE MACHINE
The machine is composed of: iron materials, plastics, rubber. The battery-operated version of the
machine is also equipped with a battery which may have to be replaced several times during the
working life of the machine. We advise you use authorised waste collection and disposal agencies
to ensure ecological waste disposal when replacing the battery or dismantling the machine.
ATTENTION: Remove the battery from the machine if it is to be scrapped or
otherwise disposed of.

19
EC DECLARATION OF CONFORMITY
The undersigned company:
FIMAP S.p.A.
Via Invalidi del Lavoro no.1
37050 Santa Maria di Zevio (VR)
Declares under its sole responsibility that the
MOTORSWEEPER MACHINE mod. FS50B, FS50BT, FS50H, FS50HT
complies with the requirements of the following Directives:
•2004/108/EC: Electromagnetic Compatibility Directive and subsequent modifications.
•2006/95/EC: Low Voltage Directive
•2000/14/CE: Directive 2000/14/ce of the european parliament and of the board of the 8th may 2000. Acoustic environment emission of
machines and equipment to be used out in the open
It also complies with the following standards:
•EN 60335-1: Safety of household and similar electrical appliances - Part 1: General requirements.
•EN 60335-2-72: Safety of household and similar electrical appliances - Part 2: Particular requirements for automatic machines for floor
treatment for commercial and industrial use.
•EN 12100-1: Part 1: Safety of machinery - Basic concepts, general principles for design. Basic terminology and methodology.
•EN 12100-2: Part 2: Safety of machinery - Basic concepts, general principles for design. Technical principles and specifications.
•EN 61000-6-2: Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments.
•EN 61000-6-3: Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-
industrial environments.
•EN 50366: Household and similar electrical appliances - Electromagnetic fields - Methods for evaluation and measurement.
Falling within the power sweeper category (as defined in enclosure I no.46 of the Directive 2000/14/EC of the European Parliament and Council), it is
subject to noise marking only.
The conformity evaluation was carried out in accordance with enclosure III.B.46 of the said directive.
The tests were performed by the following notified body:
Nemko Spa Via Trento 116 I - 20046 Biassono (MI).
Technical documents is kept at the Technical department Fimap S.p.A., Via Invalidi del Lavoro, No. 1 – 37050 Santa Maria di Zevio, Verona, Italy.
The measured and guaranteed sound power level is indicated in the following table.
MODEL LpA [dB(A)] LwA, guaranteed [dB(A)]
FS50 B 81,74 85
FS50 BT 81,74 85
FS50 H 89,3 93
FS50 HT 89,3 93
Santa Maria di Zevio, 10.05.2010
FIMAP S.P.A.
Legal representative
FIMAP spa
Via Invalidi del Lavoro, 1 – 37050 Santa Maria di Zevio – Verona – ITALY
Tel. [phone] – Fax [phone] – E-mail:[email protected] - www.fimap.com