Fisher FIELDVUE DVC6200 User manual

Introduction and Specifications
Installation
Basic Setup
Detailed Setup
Calibration
Viewing Device Variables and Diagnostics
Maintenance and Troubleshooting
Parts
Appendices
Principle of Operation
Loop Schematics/Nameplates
Glossary
Index
DVC6200 Digital Valve Controller Instruction Manual
D103409X012
September 2010
FisherrFIELDVUEtDVC6200
Digital Valve Controller
This manual applies to:
Instrument Level AC, HC, AD, PD, ODV
Device Type 03
Device Revision 2
Hardware Revision 1
Firmware Revision 9, 10
DD Revision 3
6
Refer to Related Documents on page 3 for other documents containing
information related to DVC6200 digital valve controllers
www.Fisher.com
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Glossary
Index

DVC6200 Digital Valve Controller
i
i
Field Communicator Fast-Key Sequence and Menu Trees
Instrument Level HC, AD, PD, and ODV
Function/Variable Fast-Key
Sequence Coordinates(1)
Actuator Style 1-2-6-4 4-D
Alert Conditions 2-1 2-E
Alert Record Full Enable 1-2-3-6-2 8-F
1-2-3-7-2
Alert Record Not Empty Alert
Enable 1-2-3-6-1 9-F
1-2-3-7-1
Analog Input 3-1 2-F
Analog Input Calibration 1-3-2-2 4-E
Analog Input Range Hi 1-2-5-3-1 6-H
Analog Input Range Lo 1-2-5-3-2 6-H
Analog Input Units 1-2-5-2-3 6-G
Auto Calibration 1-3-1-1 4-E
Autocalibration in Progress Enable 1-2-4-2-2 8-H
Auxiliary Input 3-6-1 5-G
1-2-3-3-2-2 10-D
Auxiliary Terminal Alert Enable 1-2-3-3-2-2 10-D
Auxiliary Terminal Mode 1-2-3-3-2-3 10-D
1-2-5-7 5-F
Burst Command 1-2-1-4-2 5-A
Burst Enable 1-2-1-4-1 5-A
Calibration in Progress Enab 1-2-4-2-1 8-H
Calibration Location 1-2-5-9-2 6-H
Clear Record 1-2-3-6-4 8-G
1-2-3-7-4
Command 3 (Trending) Pressure 1-2-1-4-3 5-A
Control Mode Hot Key-2 1-A
1-2-1-2 4-B
Critical NVM Shutdown 1-2-3-1-3-4 12-C
Cycle Count 1-2-3-5-1-2 10-F
3-6-5 4-H
Cycle Count Alert Enable 1-2-3-5-1-1 10-F
Cycle Count Alert Point 1-2-3-5-1-3 10-F
Date 1-2-5-1-4 6-F
Dead Band (Cycle Count / Travel
Accum) 1-2-3-5-2-1 10-F
Define Custom Characteristic 1-2-2-4 4-C
Descriptor 1-2-5-1-3 6-F
Device Description Information 3-8 2-G
Device ID 3-7-2 4-H
Device Revision 3-7-5 4-H
Diagnostic Data Available Enable 1-2-4-2-4 8-H
Diagnostic in Progress Enable 1-2-4-2-3 8-H
Display Record 1-2-3-6-3 8-F
1-2-3-7-3
Drive Current Shutdown 1-2-3-1-1 8-C
Drive Signal 3-4 2-F
1-2-3-1-2-2 10-C
Drive Signal Alert Enable 1-2-3-1-2-1 10-C
Function/Variable Fast-Key
Sequence Coordinates(1)
Edit Feedback Connection 1-2-6-6 4-D
End Point Control Enable(3) 1-2-2-2-5-1 6-C
Failure Group Enable 1-2-3-6-5-1 10-G
1-2-3-7-5-1
Firmware Revision 3-7-6 4-H
Flash ROM Shutdown 1-2-3-1-3-5 12-C
Hardware Revision 3-7-7 4-I
HART Tag 1-2-5-1-1 6-F
3-7-1 4-H
HART Universal Revision 3-7-9 4-H
Input Characterization 1-2-2-3 4-C
Instrument Date and Time 1-2-4-1-2 8-G
1-2-5-8 5-F
Instrument Level 3-7-8 4-H
Instrument Mode Hot Key-1 1-A
1-2-1-1 4-B
Instrument Serial Number 1-2-5-1-6 6-F
Instrument Time Invalid Enable 1-2-4-1-1 8-G
Integral Dead Zone 1-2-4-4-4 8-I
1-2-2-1-2-1 9-A
Integral Limit 1-2-4-4-3 8-I
1-2-2-1-2-2 9-B
Integrator Saturated Hi Enable 1-2-4-4-1 8-I
Integrator Saturated Lo Enable 1-2-4-4-2 8-I
Lag Time(4) 1-2-2-5-3 6-C
Last Calibration Status 1-2-5-9-1 6-H
Lead/Lag(3) 1-2-2-5-3 6-C
Loop Current Validation Enable 1-2-3-3-3 9-E
Low Power Write Fail Enable 1-2-3-1-3-2 12-B
Manual Calibration 1-3-1-2 4-E
Manufacturer 3-7-3 4-H
1-2-6-1 4-D
Maximum Supply Pressure 1-2-5-6 5-F
Message 1-2-5-1-2 6-F
Miscellaneous Group Enable 1-2-3-6-5-3 10-G
1-2-3-7-5-3
Model 3-7-4 4-H
Multi-Drop Alert Enable 1-2-4-3-2 8-H
No Free Time Shutdown 1-2-3-1-3-6 12-C
Non-Critical NVM Alert Enable 1-2-3-1-3-3 12-B
Number of Power Ups 2-3-4 4-F
3-6-9 5-H
Offline/Failed Alert Enable 1-2-3-1-3-1 11-B
Partial Stroke Test 2-5 2-F
Partial Stroke Test Enable(3) 1-2-7-1 3-D
Partial Stroke Test Pressure
Limit(3) 1-2-3-6-1 8-F
Partial Stroke Test Start Point(3) 1-2-2-2-5-2 8-C
Continued on next page
NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.
1. Coordinates are to help locate the item on the Field Communicator Menu Tree for Instrument Level HC, AD, PD, and ODV.
2. Instrument level AD, PD, and ODV only.
3. Instrument level ODV only.
4. Instrument level HC, AD, and PD only.
5. Instrument level HC only.

DVC6200 Digital Valve Controller
ii
ii
Function/Variable Fast-Key
Sequence Coordinates(1)
Partial Stroke Test Variables
View/Edit(3) 1-2-7-2 3-D
Performance Tuner(2) 1-1-2 2-B
1-2-2-1-1-5 8-A
Polling Address 1-2-5-1-7 6-F
Pressure A 3-5-1 4-G
Pressure B 3-5-2 4-G
Pressure Control Active Enable 1-2-4-3-1 8-H
Pressure Deviation Alert Enable(3) 1-2-3-6-2 8-F
Pressure Deviation Alert Point(3) 1-2-3-6-3 8-F
Pressure Deviation Time(3) 1-2-3-6-4 8-F
Pressure Differential 3-5-3 4-G
Pressure Integral Control Enable 1-2-2-1-3-2 8-B
Pressure Integral Gain 1-2-2-1-3-3 8-B
Pressure MLFB Gain 1-2-2-1-3-1-3 10-B
Pressure Proportional Gain 1-2-2-1-3-1-2 10-B
Pressure Range Hi 1-2-2-2-4-1 9-C
Pressure Range Lo 1-2-2-2-4-2 9-C
Pressure Sat Time(3) 1-2-2-2-5-4 8-C
Pressure Sensor Shutdown(2) 1-2-3-2-3 9-D
Pressure Sensors—Calibration 1-3-2-1 4-E
Pressure Set Point(3) 1-2-2-2-5-3 8-C
Pressure Tuning Set 1-2-2-1-3-1-1 10-B
Pressure Units 1-2-5-2-1 6-G
Protection Hot Key-3 1-A
1-2-1-5 4-B
Raw Travel Input 3-6-7 5-H
Reference Voltage Shutdown 1-2-3-1-3-7 12-C
Relay Adjust 1-3-3 2-E
Relay Type 1-2-5-4 5-F
Restart Control Mode 1-2-1-3 4-B
Restore Factory Settings 1-3-4 2-E
Run Time 2-3-3 4-F
3-6-8 5-H
Set Point Rate Close 1-2-2-5-2 6-C
Set Point Rate Open 1-2-2-5-1 6-C
Setup Wizard 1-1-1 2-B
Stabilize/Optimize Hot Key-4 1-A
1-1-2(5) 2-B
1-2-2-1-1-4 8-A
Status 2-2 2-E
Stroke Valve 2-4 2-F
Supply Pressure(2) 3-5-4 4-G
1-2-3-3-1-2 10-C
Supply Pressure Lo Alert Enable 1-2-3-3-1-1 10-C
Supply Pressure Lo Alert Point 1-2-3-3-1-3 10-C
Temperature 3-6-2 5-G
Temperature Maximum 3-6-3 5-G
2-3-1 4-F
Function/Variable Fast-Key
Sequence Coordinates(1)
Temperature Minimum 2-3-2 4-F
3-6-4 5-H
Temperature Sensor Shutdown 1-2-3-2-2 9-D
Temperature Units 1-2-5-2-2 6-G
Travel 3-3 2-F
1-2-3-4-1 10-E
Travel / Pressure Cutoff Hi 1-2-3-4-7-3 12-F
1-2-2-2-2-1 9-B
Travel / Pressure Cutoff Lo 1-2-3-4-7-4 12-F
1-2-2-2-2-2 9-B
Travel / Pressure Select 1-2-2-2-1 6-B
Travel Accumulator 3-6-6 5-H
1-2-3-5-3-2 10-F
Travel Accumulator Alert Enable 1-2-3-5-3-1 10-F
Travel Accumulator Alert Point 1-2-3-5-3-3 10-F
Travel Alert Dead Band 1-2-3-4-3 10-E
Travel Alert Hi Enable 1-2-3-4-6-1 12-E
Travel Alert Hi Hi Enable 1-2-3-4-5-1 12-D
Travel Alert Hi Hi Point 1-2-3-4-5-3 12-D
Travel Alert Hi Point 1-2-3-4-6-3 12-E
Travel Alert Lo Enable 1-2-3-4-6-2 12-E
Travel Alert Lo Lo Enable 1-2-3-4-5-2 12-D
Travel Alert Lo Lo Point 1-2-3-4-5-4 12-D
Travel Alert Lo Point 1-2-3-4-6-4 12-E
Travel Deviation Alert Enable 1-2-3-4-4-1 12-D
Travel Deviation Alert Point 1-2-3-4-4-2 12-D
Travel Deviation Time 1-2-3-4-4-3 12-D
Travel Integral Control Enable 1-2-2-1-1-2 8-A
Travel Integral Gain 1-2-2-1-1-3 8-A
Travel Limit / Cutoff Hi Alert Enable 1-2-3-4-7-1 12-E
Travel Limit / Cutoff Lo Alert Enable 1-2-3-4-7-2 12-E
Travel Limit Hi 1-2-3-4-7-5 12-F
1-2-2-2-3-1 8-B
Travel Limit Lo 1-2-3-4-7-6 12-F
1-2-2-2-3-2 8-B
Travel MLFB Gain 1-2-2-1-1-1-4 10-A
Travel Proportional Gain 1-2-2-1-1-1-2 10-A
Travel Sensor Motion 1-2-6-5 4-D
Travel Sensor Shutdown 1-2-3-2-1 9-D
Travel Set Point 1-2-3-4-2 10-E
3-2 2-F
Travel Tuning Set 1-2-2-1-1-1-1 10-A
Travel Velocity Gain 1-2-2-1-1-1-3 10-A
Valve Group Enable 1-2-3-6-5-2 10-G
1-2-3-7-5-2
Valve Serial Number 1-2-5-1-5 6-F
1-2-6-2 4-D
Valve Style 1-2-6-3 4-D
Zero Power Condition 1-2-5-5 5-F
NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.
1. Coordinates are to help locate the item on the Field Communicator Menu Tree for Instrument Level HC, AD, PD, and ODV.
2. Instrument level AD, PD, and ODV only.
3. Instrument level ODV only.
4. Instrument level HC, AD, and PD only.
5. Instrument level HC only.

DVC6200 Digital Valve Controller
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iii
Online
1 Configure / Setup
2 Device Diagnostics
3 Device Variables
Calibrate
1 Travel Calibration
2 Sensor Calibration
3 Relay Adjust
4 Restore Factory
4Settings
Alerts
1 Electronics Alerts
2 Sensor Alerts
3 Environment Alerts
4 Travel Alerts
5 Travel History Alerts
6 SIS Alerts
6 Alert Record
Device Information
1 HART Tag
2 Device ID
3 Manufacturer
4 Model
5 Device Rev
6 Firmware Rev
7 Hardware Rev
8 Inst Level
9 HART Univ Rev
Variables
1 Aux Input
2 Temperature
3 Temp Max
4 Temp Min
5 Cycle Count
6 Tvl Accum
7 Raw Tvl Input
8 Run Time
9 Num of Power Ups
Configure / Setup
1 Basic Setup
2 Detailed Setup
3 Calibrate
Instrument
1 General
2 Units
3 Analog Input Range
4 Relay Type
5 Zero Pwr Cond
6 Max Supply Press
7 Aux Term Mode
8 Inst Date and Time
9 Calib Status and Loc
Basic Setup
1 Setup Wizard
2 Performance Tuner
2 Stabilize/Optimize
Hot Key
1 Instrument Mode
2 Control Mode
3 Protection
4 Stabilize/Optimize
HART Application
1 Offline
2 Online
3 Utility
4 HART Diagnostics
Response Control
1 Tuning
2 Tvl/Press Control
3 Input Char
4 Define Cust Char
5 Dynamic Response
Notes:
1-1-1 indicates fast-key sequence to reach menu
This menu is available by pressing the left
arrow key from the previous menu.
Instrument level AD, PD, and ODV only.
Instrument level ODV only.
Instrument level HC, AD, and PD only.
Instrument level HC only.
Fast key sequence for Alert Record with instrument level ODV is 1-2-3-7.
1-1
Burst Mode
1 Burst Enable
2 Burst Command
3 Cmd 3(Trending)Press
1
Valve & Actuator
1 Manufacturer
2 Valve Serial Num
3 Valve Style
4 Actuator Style
5 Tvl Sensor Motion
6 View/ Edit Feedback
Connection
Tuning
1 Travel Tuning
2 Integral Settings
3 Pressure Tuning
Travel Calibration
1 Auto Tvl Calib
2 Man Tvl Calib
Pressures
1 Pressure A
2 Pressure B
3 Pressure Diff
4 Supply Press
1
Field Communicator Menu Tree for
Instrument Level HC, AD, PD, and ODV
Device Diagnostics
1 Alert Conditions
2 Status
3 Device Record
4 Stroke Valve
5 Partial Stroke Test
Device Variables
1 Analog In
2 Tvl Set Pt
3 Travel
4 Drive Signal
5 Pressures
6 Variables
7 Device Information
8 DD Information
Detailed Setup
1 Mode and Protection
2 Response Control
3 Alerts
4 Status
5 Instrument
6 Valve & Actuator
7 SIS/Partial Stroke
1
Sensor Calibration
1 Press Sensors
2 Analog In Calib
1-2-1
1-2
Tvl/Press Control
1 Tvl/Press Select
2 Tvl/Press Cutoffs
3 Travel Limits
4 Pressure Control
5 End Pt Press Control
Dynamic Response
1 SP Rate Open
2 SP Rate Close
3 Lag Time
3 Lead/Lag
1-2-4
1-2-1-4
1-2-5
1-2-6
1-3
1-3-1
1-3-2
3
2
3-5
3-6
123456
2
3
3
4
4
5
2
3
Device Record
1 Temp Max
2 Temp Min
3 Run Time
4 Num of Power Ups
2-3
Partial Stroke
1 PST Enable
2 PST Vars View/Edit
1-2-7
3
Mode and Protection
1 Instrument Mode
2 Control Mode
3 Restart Ctrl Mode
4 Burst Mode
5 Protection
Status
1 Instrument Time
2 Calibration and Diagnostics
3 Operational
4 Integrator
1-2-3
Units
1 Pressure Units
2 Temp Units
3 Analog In Units
Analog Input Range
1 Input Range Hi
2 Input Range Lo
3-7
3
3
1-2-2
1-2-5-2
1-2-5-3
6
5
6
1-2-2-1
1-2-2-2
1-2-2-5
3
2
Calib Status and Loc
1 Last Calib Status
2 Calib Loc
1-2-5-9
General
1 HART Tag
2 Message
3 Descriptor
4 Date
5 Valve Serial Num
6 Inst Serial Num
7 Polling Address
1-2-5-1

DVC6200 Digital Valve Controller
iv
iv
78 910 11
A
B
C
D
E
F
G
H
I
12
Electronics Alerts
1 Drive Current Shutdown
2 Drive Signal Alert
3 Processor Impaired Alerts
Travel Tuning
1 Tvl Tuning Set
2 Tvl Integ Enable
3 Tvl Integ Gain
4 Stabilize / Optimize
5 Performance Tuner Integral Settings
1 Integ DeadZ
2 Integ Limit
Pressure Tuning
1 Press Tuning Set
2 Press Integ Enab
3 Press Integ Gain
Tvl/Press Cutoffs
1 Tvl/Press Cut Hi
2 Tvl/Press Cut Lo
Pressure Control
1 Press Range Hi
2 Press Range Lo
Drive Signal Alert
1 Drive Signal Alrt Enab
2 Drive Signal
Processor Impaired Alerts
1 Offline/Failed Alrt Enab
2 Low Power Write Fail Enab
3 Non-Critical NVM Alrt Enab
4 Critical NVM Shutdown
5 Flash ROM Shutdown
6 No Free Time Shutdown
7 Reference Voltage Shutdown
Travel Limits
1 Tvl Limit Hi
2 Tvl Limit Lo
Sensor Alerts
1 Tvl Sensor Shutdown
2 Temp Sensor Shutdown
3 Press Sensor Shutdown
Environment Alerts
1 Supply Press Lo Alrt
2 Aux Terminal Alrt
3 Loop Current Validation
Enable
Travel Limit Alerts
1 Tvl Alrt Hi Hi Enab
2 Tvl Alrt Lo Lo Enab
3 Tvl Alrt Hi Hi Pt
4 Tvl Alrt Lo Lo Pt
Travel Alerts
1 Travel
2 Tvl Set Pt
3 Tvl Alrt DB
4 Travel Deviation Alert
5 Travel Limit Alerts
6 Travel Limit Hi/Lo Alerts
7 Travel Limit / Cutoff Alerts
Travel History Alerts
1 Cycle Count
2 Cycle Count/Tvl Accum Deadband
3 Tvl Accum
Travel Limit Hi/Lo Alerts
1 Tvl Alrt Hi Enab
2 Tvl Alrt Lo Enab
3 Tvl Alrt Hi Pt
4 Tvl Alrt Lo Pt
Travel Limit / Cutoff Alerts
1 Tvl Limit/Cutoff Hi Alrt Enab
2 Tvl Limit/Cutoff Lo Alrt Enab
3 Tvl/Press Cut Hi
4 Tvl/Press Cut Lo
5 Tvl Limit Hi
6 Tvl Limit Lo
Integrator
1 Integrator Sat Hi Enab
2 Integrator Sat Lo Enab
3 Integ Limit
4 Integ DeadZ
Travel Deviation Alert
1 Tvl Dev Alrt Enab
2 Tvl Dev Alrt Pt
3 Tvl Dev Time
Tvl Accum
1 Tvl Accum Alrt Enab
2 Tvl Accum
3 Tvl Accum Alrt Pt
Cycle Count
1 Cycle Count Alrt Enab
2 Cycle Count
3 Cycle Count Alrt Pt
Instrument Time
1 Inst Time Invalid Enab
2 Inst Date and Time
Calibration and Diagnostics
1 Cal in Progress Enab
2 Autocal in Progress Enab
3 Diag in Progress Enab
4 Diag Data Avail Enab
Operational
1 Press Ctrl Active Enab
2 Multi-Drop Enab
1-2-2-1-1
1-2-2-2-2
1-2-3-1
1-2-3-1-2
1-2-3-1-3
End Pt Press Control
1 End Pt Control Enab
2 PST Start Pt
3 Press Set Pt
4 Press Sat Time
1-2-2-2-5
3
SIS Alerts
1 PST Press Limit
2 Press Dev Alrt Enab
3 Press Dev Alrt Pt
4 Press Dev Time
ODV
Supply Press Lo Alrt
1 Supply Press Lo Alrt Enab
2 Supply Press
3 Supply Press Lo Alrt Pt
Aux Terminal Alrt
1 Aux Terminal Alrt Enab
2 Aux Input
3 Aux Term Mode
1-2-3-3-1
Alert Record
1 Alrt Record Not Empty Enab
2 Alrt Record Full Enab
3 Display Record
4 Clear Record
5 Alert Groups
Alert Groups
1 Failure Group Enab
2 Valve Group Enab
3 Misc Group Enab
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
1 Deadband
1-2-3-4
3
1-2-3-6
1-2-3-2
1-2-3-3
1-2-3-5
1-2-3-6
1-2-3-7
1-2-2-1-2
1-2-2-1-1-1
1-2-2-1-3 1-2-2-1-3-1
1-2-3-3-2
1-2-3-5-1
1-2-3-5-2
1-2-3-5-3
ODV
2
2
1-2-2-2-3
1-2-2-2-4
ODV
HC, AD, PD
1-2-3-6-5
1-2-3-7-5
1-2-3-4-4
1-2-3-4-5
1-2-3-4-6
1-2-3-4-7
1-2-4-1
1-2-4-2
1-2-4-3
1-2-4-4
2
2
1-2-3-3-1
HC
HC, AD, PD
AD, PD, ODV

DVC6200 Digital Valve Controller
v
v
Instrument Level AC
Function/Variable Fast-Key
Sequence Coordinates(1)
Actuator Style 1-1-2-2-4 5-C
Analog Input Calibration 1-3-1 3-F
Analog Input Range Hi 1-2-2-2 4-E
Analog Input Range Lo 1-2-2-3 4-E
Analog Input Units 1-2-2-1 4-E
Auto Travel Calibration 1-1-2-3-4 5-D
1-3-2 3-F
1-1-1-3 5-D
Calibration Location 1-3-5 3-F
Date 1-2-1-4 4-D
Descriptor 1-2-1-3 4-D
Device Description Revision 2-2 2-F
Device Identification 2-1-6 3-G
Device Revision 2-1-2 3-G
Feedback Connection 1-1-2-2-5 5-C
Firmware Revision 2-1-3 3-G
Hardware Revision 2-1-4 3-G
HART Tag 1-2-1-1 4-D
HART Universal Revision 2-1-1 3-G
Input Characterization 1-2-3-6 4-F
Instrument Level 2-1-5 3-G
Instrument Mode Hot Key-1 1-B
1-1-2-1 4-C
Instrument Serial Number 1-2-1-6 4-E
Integral Dead Zone 1-2-3-3-1 5-F
Integral Limit 1-2-3-3-2 5-F
Manual Travel Calibration 1-3-3 3-F
Maximum Supply Pressure 1-1-2-2-3 5-C
Message 1-2-1-2 4-D
Polling Address 1-2-1-7 4-E
Pressure Integral Control Enable 1-2-3-4-2 5-F
Pressure Integral Gain 1-2-3-4-3 5-F
Pressure MLFB Gain 1-1-2-3-2-3 6-D
1-2-3-4-1-3 6-G
Function/Variable Fast-Key
Sequence Coordinates(1)
Pressure Proportional Gain 1-1-2-3-2-2 6-D
1-2-3-4-1-2 6-G
Pressure Range Hi 1-2-3-5-1 5-G
Pressure Range Lo 1-2-3-5-2 5-G
Pressure Tuning Set 1-1-2-3-2-1 6-D
1-2-3-4-1-1 6-G
Pressure Units 1-1-2-2-2 5-C
1-2-2-4 4-E
Protection Hot Key-2 1-B
Relay Adjust 1-1-1-2 4-B
1-1-2-3-3 5-D
1-3-6 3-G
Relay Type 1-2-4 3-D
Restore Factory Settings 1-3-4 3-F
Setup Wizard 1-1-1-1 4-B
Travel Integral Gain 1-2-3-2-3 5-E
Travel Integral Enable 1-2-3-2-2 5-E
Travel MLFB Gain 1-1-2-3-1-4 6-D
1-2-3-2-1-4 6-E
Travel / Pressure Select 1-1-2-2-1 5-C
1-2-3-1 4-F
Travel Proportional Gain 1-1-2-3-1-2 6-D
1-2-3-2-1-2 6-E
Travel Sensor Adjust 1-3-7 3-G
Travel Sensor Motion 1-1-2-2-6 5-C
Travel Tuning Set 1-1-2-3-1-1 6-D
1-2-3-2-1-1 6-E
Travel Velocity Gain 1-1-2-3-1-3 6-D
1-2-3-2-1-3 6-E
Valve Serial Number 1-2-1-5 4-D
Valve Style 1-1-2-2-7 5-C
Zero Power Condition 1-1-2-2-8 5-C
1. Coordinates are to help locate the item on the Field Communicator Menu Tree for Instrument Level AC on the facing page.

DVC6200 Digital Valve Controller
vi
vi
Hot Key
1 Instrument Mode
2 Protection
12 34 5
A
B
C
D
E
F
G
H
I
6
Field Communicator Menu Tree for
Instrument Level AC
Online
1 Setup
2 Display Calibrate
1 Analog In Calib
2 Auto Travel Calib
3 Man Travel Calib
4 Restore Factory Settings
5 Calib Loc
6 Relay Adjust
7 Tvl Sensor Adjust
General
1 HART Tag
2 Message
3 Descriptor
4 Date
5 Valve Serial Num
6 Inst Serial Num
7 Polling Address
Auto Setup
1 Setup Wizard
2 Relay Adjust
3 Auto Travel Calib
Device Information
1 HART Univ Rev
2 Device Rev
3 Firmware Rev
4 Hardware Rev
5 Inst Level
6 Device ID
Setup
1 Basic Setup
2 Detailed Setup
3 Calibrate
Basic Setup
1 Auto Setup
2 Manual Setup
Detailed Setup
1 General
2 Measured Var
3 Response Control
4 Relay Type
Display
1 Device Information
2 DD Revision
HART Application
1 Offline
2 Online
3 Utility
4 HART Diagnostics
Manual Setup
1 Instrument Mode
2 Press & Actuator
3 Tuning & Calib
Response Control
1 Tvl/Press Select
2 Tvl Tuning
3 Integral Settings
4 Press Tuning
5 Pressure Control
6 Input Char
Notes:
1-1-1 indicates fast-key sequence to reach menu
This menu is available by pressing the left
arrow key from the previous menu.
1-1 1-1-1
1-1-2
1-2 1-2-1
1-2-3
2
1-3
2-1
1
1
Press & Actuator
1 Tvl/Press Select
2 Pressure Units
3 Max Supply Press
4 Actuator Style
5 Feedback Conn
6 Tvl Sensor Motion
7 Valve Style
8 Zero Pwr Cond
Tuning & Calib
1 Tvl Tuning Set
2 Press Tuning Set
3 Relay Adjust
4 Auto Travel Calib
1-1-2-2
1-1-2-3
1
Measured Var
1 Analog In Units
2 Input Range Hi
3 Input Range Lo
4 Pressure Units
1-2-2
Tvl Tuning
1 Tvl Tuning Set
2 Tvl Integ Enab
3 Tvl Integ Gain
1-2-3-3
Press Tuning
1 Press Tuning Set
2 Press Integ Enab
3 Press Integ Gain
1-2-3-4
1-2-3-2
Integral Settings
1 Integ DeadZ
2 Integ Limit
Tvl Tuning Set
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
Tvl Tuning Set
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
Pressure Control
1 Press Range Hi
2 Press Range Lo
Press Tuning Set
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
Press Tuning Set
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
1-1-2-3-1
1-1-2-3-2
1-2-3-5
1-2-3-2-1
1-2-3-4-1

DVC6200 Digital Valve Controller
vii
vii
FIELDVUE DVC6200 Digital Valve Controller
THE FIELDVUE DVC6200 DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEBt
DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY
CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINKtSOFTWARE,
THE DVC6200 PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING
ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE
ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY
ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
W9713

Introduction and Specifications
September 2010 1
Section 1 Introduction
Scope of Manual 2...............................................
Conventions Used in this Manual 2...............................
Description 3....................................................
Specifications 3.................................................
Related Documents 3............................................
Educational Services 4...........................................
1

DVC6200 Digital Valve Controller
September 2010
2
Table 1-1. Instrument Level Capabilities
CAPABILITY DIAGNOSTIC LEVEL
AC HC AD PD ODV
Auto Calibration XXXXX
Custom Characterization XXXXX
Burst Communication X X X X
Alerts X X X X
Step Response, Drive Signal Test & Dynamic Error Band XXX
Advanced Diagnostics (Valve Signature) XXX
Performance Tuner XXX
Travel Control - Pressure Fallback XXX
Supply Pressure Sensor XXX
Performance Diagnostics X X
Solenoid Valve Testing X
Lead/Lag Input Filter(1) X
1. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital valves for compressor antisurge applications.
Scope of Manual
This instruction manual includes specifications,
installation, operating, and maintenance information
for the FIELDVUE DVC6200 digital valve controller,
device revision 2, firmware revision 9 and 10,
instrument level AC, HC, AD, PD, and ODV.
Note
Firmware 9 or 10 is required for the
DVC6200 digital valve controller. A
printed wiring board with earlier
versions of firmware must be updated
before using with the DVC6200.
This instruction manual describes using the 475 Field
Communicator with device description revisions 1 and
2 to setup and calibrate the instrument. You can also
use Fisher ValveLink software version 10.2 or higher
to setup, calibrate, and diagnose the valve and
instrument. For information on using ValveLink
software with the instrument refer to ValveLink
software help or documentation.
Do not install, operate, or maintain a DVC6200 digital
valve controller without being fully trained and qualified
in valve, actuator, and accessory installation,
operation, and maintenance. To avoid personal injury
or property damage, it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
W9643
Figure1-1. FIELDVUE DVC6200 Digital Valve Controller
Mounted on a Fisher Sliding−Stem Valve Actuator
ConventionsUsed in this Manual
Procedures that require the use of the 475 Field
Communicator have the Field Communicator symbol
in the heading.
Procedures that are accessible with the Hot Key
on the Field Communicator will also have the Hot Key
symbol in the heading.
1

Introduction and Specifications
September 2010 3
Some of the procedures also contain the sequence of
numeric keys required to display the desired Field
Communicator menu. For example, to access the
Setup Wizard, from the Online menu, press 1 (selects
Configure / Setup) followed by a second 1 (selects
Basic Setup) followed by a third 1 (selects Setup
Wizard). The key sequence in the procedure heading
is shown as (1-1-1). The path required to accomplish
various tasks, the sequence of steps through the Field
Communicator menus, is also presented in textual
format. Menu selections are shown in italics, e.g.,
Calibrate. An overview of the Field Communicator
menu trees are shown at the beginning of this manual.
Note
475 Field Communicator menu
sequences used in this manual are for
instrument level HC, AD, PD, and ODV.
Refer to the AC menu tree at the
beginning of this manual for AC menu
sequences.
Description
DVC6200 digital valve controllers (figures 1-1 and 1-2)
are communicating, microprocessor-based
current-to-pneumatic instruments. In addition to the
normal function of converting an input current signal to
a pneumatic output pressure, the DVC6200 digital
valve controller, using the HARTrcommunications
protocol, gives easy access to information critical to
process operation. You can gain information from the
principal component of the process, the control valve
itself, using the Field Communicator at the valve, or at
a field junction box, or by using a personal computer
or operator’s console within the control room.
Using a personal computer and ValveLink software or
AMS Suite: Intelligent Device Manager, or a Field
Communicator, you can perform several operations
with the DVC6200 digital valve controller. You can
obtain general information concerning software
revision level, messages, tag, descriptor, and date.
Diagnostic information is available to aid you when
troubleshooting. Input and output configuration
parameters can be set, and the digital valve controller
can be calibrated. Refer to table 1-1 for details on the
capabilities of each diagnostic tier.
W9616
Figure1-2. FIELDVUE DVC6200 Digital Valve Controller
Integrally Mounted to a Fisher GX Control Valve
Using the HART protocol, information from the field
can be integrated into control systems or be received
on a single loop basis.
The DVC6200 digital valve controller is designed to
directly replace standard pneumatic and
electro-pneumatic valve mounted positioners.
Specifications
WARNING
Refer to table 1-2 for specifications.
Incorrect configuration of a
positioning instrument could result in
the malfunction of the product,
property damage or personal injury.
Specifications for DVC6200 digital valve controllers
are shown in table 1-2. Specifications for the Field
Communicator can be found in the product manual for
the Field Communicator.
Related Documents
This section lists other documents containing
information related to the DVC6200 digital valve
controller. These documents include:
DBulletin 62.1:DVC6200 −Fisher FIELDVUE
DVC6200 Digital Valve Controller (D103415X012)
1

DVC6200 Digital Valve Controller
September 2010
4
DBulletin 62.1:DVC6200 HC −Fisher FIELDVUE
DVC6200 Digital Valve Controller (D103423X012)
DFisher FIELDVUE DVC6200 Digital Valve
Controller Quick Start Guide (D103410X012)
DFIELDVUE Digital Valve Controller Split Ranging
−Supplement to HART Communicating Fisher
FIELDVUE Digital Valve Controller Instruction
Manuals (D103262X012)
DUsing FIELDVUE Instruments with the Smart
HART Loop Interface and Monitor (HIM) −Supplement
to HART Communicating Fisher FIELDVUE
Instrument Instruction Manuals (D103263X012)
DAudio Monitor for HART Communications −
Supplement to HART Communicating Fisher
FIELDVUE Instrument Instruction Manuals
(D103265X012)
DHART Field Device Specification −Supplement
to HART Communicating FIELDVUE Instrument
Instruction Manuals (D103266X012)
DUsing the HART Tri-LooptHART-to-Analog
Signal Converter with FIELDVUE Digital Valve
Controllers −Supplement to HART Communicating
FIELDVUE Instrument Instruction Manuals
(D103267X012)
DLock-in-Last Strategy −Supplement to Fisher
FIELDVUE DVC6000 or DVC6200 Digital Valve
Controller Instruction Manual (D103261X012)
DFisher HF340 Filter Instruction Manual
(D102796X012)
D2530H1 HART Interchange Multiplexer
Instruction Manual (D102237X012)
D475 Field Communicator User’s Manual
DValveLink Software Help or Documentation
All documents are available from your Emerson
Process Management sales office. Also visit our
website at www.FIELDVUE.com.
EducationalServices
For information on available courses for the DVC6200
digital valve controller, as well as a variety of other
products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: [phone] or
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
1

Introduction and Specifications
September 2010 5
Table 1-2. Specifications
Available Mounting
JIntegral mounting to the Fisher GX Control
Valve and Actuator System
JIntegral mounting to Fisher rotary actuators
JSliding-stem linear applications
JQuarter-turn rotary applications
DVC6200 digital valve controllers can also be
mounted on other actuators that comply with
IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and
NAMUR mounting standards.
Input Signal
Point-to-Point:.
Analog Input Signal: 4−20 mA DC, nominal; split
ranging available
Minimum Voltage Available at Instrument Terminals
must be 10.5 VDC for analog control, 11 VDC for
HART communication
Minimum Control Current: 4.0 mA
Minimum Current w/o Microprocessor
Restart: 3.5 mA
Maximum Voltage: 30 VDC
Overcurrent protected
Reverse Polarity protected
Multi-drop:.
Instrument Power: 11 to 30 VDC at 8 mA
Reverse Polarity protected
Output Signal
Pneumatic signal, up to 95% of supply pressure
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: JDouble, JSingle Direct or JReverse
Supply Pressure(1)
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum
pressure rating of the actuator, whichever is lower
Medium: Air or natural gas
Air: Supply pressure must be clean, dry air that
meets the requirements of ISA Standard 7.0.01. A
maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended. Lubricant
content is not to exceed 1 ppm weight (w/w) or
volume (v/v) basis. Condensation in the air supply
should be minimized
Natural Gas: Natural gas must be clean, dry,
oil-free, and noncorrosive. H2S content should not
exceed 20 ppm.
Steady-State Air Consumption(2,3)
Standard Relay:
At 1.4 bar (20 psig) supply pressure: Less than 0.38
normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay:
At 1.4 bar (20 psig) supply pressure: Average value
0.056 normal m3/hr (2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
Maximum Output Capacity(2,3)
At 1.4 bar (20 psig) supply pressure: 10.0 normal
m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure: 29.5 normal
m3/hr (1100 scfh)
Operating Ambient Temperature Limits(1)
−40 to 80_C (−40 to 176_F)
−52 to 80_C (−62 to 176_F) for instruments utilizing
the Extreme Temperature option (fluorosilicone
elastomers)
Independent Linearity
Typical Value: ±0.50% of output span
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 1-3 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1-3. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA-S75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA
specified 1/2 hour endurance test at each major
resonance.
−continued−
1

DVC6200 Digital Valve Controller
September 2010
6
Table 1-2. Specifications (continued)
Input Impedance
The input impedance of the DVC6200 active
electronic circuit is not purely resistive. For
comparison to resistive load specifications, an
equivalent impedance of 550 ohms may be used.
This value corresponds to 11V @ 20 mA.
Humidity Testing Method
Tested per IEC 61514-2
Electrical Classification
Hazardous Area Approvals:
CSA— Intrinsically Safe, Explosion-proof,
Division 2, Dust Ignition-proof
FM— Intrinsically Safe, Explosion-proof,
Non-incendive, Dust Ignition-proof
IECEx— Intrinsically Safe, Flameproof, Type n
Electrical Housing:
CSA— Type 4X, IP66
FM— NEMA 4X
IECEx— IP66
Refer to Special Instructions for “Safe Use” and
Installation in Hazardous Locations, tables 1-4, 1-5,
and 1-6, and figures B-1, B-2, B-3, B-4, B-5, and
B-6 for specific approval information
Other 3rd party approvals pending
The Gas Certified DVC6200 is FM, IECEx, and
CSA Single Seal approved for use with natural
gas as the supply medium
Connections
Supply Pressure: 1/4 NPT internal and integral
pad for mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8-inch recommended
Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal, M20 adapter optional
Actuator Compatibility
Stem Travel (Sliding-Stem Linear):
Minimum: 11 mm (0.45 inch)(4)
Maximum: 606 mm (23.875 inches)
Shaft Rotation (Quarter-Turn Rotary):
Minimum: 45_
Maximum: 90_
Weight
Aluminum: 3.5 kg (7.7 lbs)
Construction Materials
Housing, module base and terminal box: ASTM
B85 A03600 low copper aluminum alloy
Cover: Thermoplastic polyester
Elastomers: Nitrile (standard)
Options
JSupply and output pressure gauges or JTire
valves, JIntegral mounted filter regulator,
JLow-Bleed Relay, JExtreme Temperature,
JNatural Gas Certified
Contact your Emerson Process Management sales
office, or go to www.FIELDVUE.com for additional
information.
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 /
23 / EC. It was designed and manufactured in
accordance with Sound Engineering Practice (SEP)
and cannot bear the CE marking related to PED
compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 −Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour −Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh −Standard cubic feet per hour at 60_F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. For travel less than 11 mm (0.45 inch) contact your Emerson Process Management sales office.
1

Introduction and Specifications
September 2010 7
Table 1-3. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance Criteria(1)
Point-to-Point Multi-drop
Enclosure
Electrostatic discharge
(ESD) IEC 61000-4-2 4 kV contact
8 kV air A(2) A
Radiated EM field IEC 61000-4-3 80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80% A A
Rated power frequency
magnetic field IEC 61000-4-8 30 A/m at 50/60Hz A A
I/O signal/control Burst IEC 61000-4-4 1 kV A(2) A
Surge IEC 61000-4-5 1 kV (line to ground only, each) B B
Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A A
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
2. Excluding auxiliary switch function, which meets Performance Criteria B.
Table1-4. Hazardous Area Classifications—CSA (Canada)
Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating
CSA
Intrinsically Safe
Ex ia Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,E, F,G per
drawing GE42818 T5
Natural Gas Approved
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH T5(Tamb v80_C) Type 4X, IP66
Single Seal Device
Explosion Proof
Class I Division 1 GP B,C,D T6
Natural Gas Approved - - - T6(Tamb v80_C) Type 4X, IP66
Single Seal Device
Class I Division 2 GP A,B,C,D T6
Class II Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Class III
Natural Gas Approved
- - - T6(Tamb v80_C) Type 4X, IP66
Single Seal Device
Table1-5. Hazardous Area Classifications—FM (United States)
CertificationBody Certification Obtained Entity Rating Temperature Code Enclosure Rating
FM
Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,E,F,G per
drawing GE42819 T5
Natural Gas Approved
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
T5(Tamb v80_C) NEMA 4X
Explosion Proof
Class I Division 1 GP B,C,D T6
Natural Gas Approved −−−T6(Tamb v80_C) NEMA 4X
Class I Division 2 GP A,B,C,D T6
Class II Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Class III
Natural Gas Approved
−−−T6(Tamb v80_C) NEMA 4X
Table1-6. Hazardous Area Classifications—IECEx
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
IECEx
Intrinsically Safe
Gas
Ex ia IIC T5/T6 per drawing GE42990
Natural Gas Approved
Ui = 30 VDC
Ii = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
T5(Tamb v80_C)
T6(Tamb v75_C) IP66
Flameproof
Gas
Ex d IIC T5/T6
Natural Gas Approved
−−−T5(Tamb v80_C)
T6(Tamb v75_C) IP66
Type n
Gas
Ex nC IIC T5/T6
Natural Gas Approved
−−−T5(Tamb v80_C)
T6(Tamb v75_C) IP66
1

DVC6200 Digital Valve Controller
September 2010
8
1

Installation
September 2010 9
2-2
Section 2 Installation
Installation 10....................................................
Special Instructions for “Safe Use” and Installations
in Hazardous Locations 10.............................................
CSA 10....................................................................
FM 10.....................................................................
IECEx 11..................................................................
Mounting the DVC6200 11.............................................
Mounting Fisher 67CFR Filter Regulator 14...............................
Pneumatic Connections 15........................................
Pressure 15..........................................................
Supply 15............................................................
Output Connection 16.......................................................
Special Construction to Support Solenoid Valve Testing 16.......................
Vent 16....................................................................
Wiring and Electrical Connections 18..............................
4−20 mA Loop Connections 18.........................................
Wiring Practices 19...............................................
Control System Requirements 19.......................................
HART Filter 19.............................................................
Voltage Available 20........................................................
Compliance Voltage 21......................................................
Maximum Cable Capacitance 22........................................
Installation in Conjunction with a Rosemountt333 HART Tri-Loop
HART-to-Analog Signal Converter 22..............................
2

DVC6200 Digital Valve Controller
September 2010
10
Installation
WARNING
Avoid personal injury or property
damage from sudden release of
process pressure or bursting of parts.
Before proceeding with any
Installation procedures:
DAlways wear protective clothing,
gloves, and eyewear to prevent
personal injury or property damage.
DIf installing into an existing
application, also refer to the
WARNINGS at the beginning of the
Maintenance section of this
instruction manual.
DCheck with your process or
safety engineer for any additional
measures that must be taken to
protect against process media.
WARNING
To avoid static discharge from the
plastic cover, do not rub or clean the
cover with solvents. To do so could
result in an explosion. Clean with a
mild detergent and water only.
Special Instructions for “Safe Use” and
Installations in Hazardous Locations
Certain nameplates may carry more than one
approval, and each approval may have unique
installation/wiring requirements and/or conditions of
“safe use”. These special instructions for “safe use”
are in addition to, and may override, the standard
installation procedures. Special instructions are listed
by approval type.
WARNING
Failure to follow these conditions of
“safe use” could result in personal
injury or property damage from fire or
explosion, or area re-classification.
W9643
Figure2-1. FIELDVUE DVC6200 Digital Valve Controller
Mounted on a Fisher Sliding-Stem Valve Actuator
Note
Additional 3rd party approvals will be
added when available.
CSA
Special Conditions of Safe Use
Intrinsically Safe, Explosion-proof, Division 2,
Dust Ignition-proof
No special conditions for safe use.
Refer to table 1-4 for approval information, figure B-1
for the CSA loop schematic, and figure B-2 for the
CSA nameplate.
FM
Special Conditions of Safe Use
Intrinsically Safe, Explosion-proof, Non-Incendive,
Dust Ignition-proof
1. When product is used with natural gas as the
pneumatic medium, the maximum working pressure of
the natural gas supply shall be limited to 145 psi.
2. When product is used with natural gas as the
pneumatic medium the product shall not be permitted
in a Class I, Division 2, Group A, B, C, D location
without the proper venting installation per the
manufacturer’s instruction manual.
Refer to table 1-5 for approval information, figure B-3
for the FM loop schematic, and figure B-4 for the FM
nameplates.
2

Installation
September 2010 11
LINEAR, M8 ROTARY NAMUR, M6
SLOTS FOR
MOUNTING BOLTS
HOUSING FOR
LINEAR AND ROTARY ACTUATORS HOUSING FOR FISHER GX ACTUATORS
HOLE FOR
MOUNTING BOLT
W9704
W9703
INTEGRAL OUTPUT
PRESSURE PORT
Figure2-2. Housing Configurations
IECEx
Conditions of Certification
Intrinsically Safe, Flameproof, Type n
Ex ia
1. Warning: Electrostatic charge hazard. Do not rub
or clean with solvents. To do so could result in an
explosion.
−52_C/−40_C vTa v+80_C; T6 (Ta v75_C);
T5 (Ta v80_C)
Electrical parameters for protection type “i”:
Ui v30V, li v226 mA, Pi v1.4W, Ci v5 nF,
Li v0.55 mH
EX d / Ex nC
1. Do not open while energized.
2. Warning: Electrostatic charge hazard. Do not rub
or clean with solvents. To do so could result in an
explosion
−52_C/−40_C vTa v+80_C; T6 (Ta v75_C);
T5 (Ta v80_C)
Refer to table 1-6 for additional approval information,
figure B-5 for the IECEx loop schematic, and figure
B-6 for the IECEx nameplates.
Mounting the DVC6200
The DVC6200 housing is available in two different
configurations, depending on the actuator mounting
method. Figure 2-2 shows the available configurations.
The feedback system for the DVC6200 digital valve
controller utilizes a magnetic assembly for
linkage-less, non-contacting position measurement. In
order to prevent inadvertent stem movement while the
instrument is in operation, magnetic tools (such as a
magnetic-tipped screwdriver) should not be used.
CAUTION
The magnet assembly material has
been specifically chosen to provide a
long-term stable magnetic field.
However, as with any magnet, care
must be taken when handling the
magnet assembly. Another high
powered magnet placed in close
proximity (less than 25 mm) can cause
permanent damage. Potential sources
of damaging equipment include, but
are not limited to: transformers, DC
motors, stacking magnet assemblies.
2

DVC6200 Digital Valve Controller
September 2010
12
W9705
Y
B
RSHAFT END
ASSEMBLY
90 DEG
AVAILABLE CONSTRUCTIONS:
SSTEM #19 ASSEMBLY (19 mm / 3/4 INCH)
SSTEM #25 ASSEMBLY (25 mm / 1 INCH)
AVAILABLE CONSTRUCTIONS:
SSTEM #38 ASSEMBLY (38 mm / 1-1/2 INCH)
SSTEM #50 ASSEMBLY (50 mm / 2 INCH)
SSTEM #100 ASSEMBLY (100 mm / 4 INCH)
AVAILABLE CONSTRUCTIONS:
SSTEM #1 ROLLER ASSEMBLY
RSHAFT #1 WINDOW ASSEMBLY
(FISHER 2052 SIZE 2 & 3, 1051/1052
SIZE 40-70, 1061 SIZE 30-100,
SLIDING-STEM > 100 mm (4 INCHES)
RSHAFT #2 WINDOW ASSEMBLY
(2052 SIZE 1, 1051/1052 SIZE 20−33)
Figure2-3. Magnet Assemblies
Note
As a general rule, do not use less than
60% of the magnet assembly travel
range for full travel measurement.
Performance will decrease as the
assembly is increasingly subranged.
The linear magnet assemblies have a
valid travel range indicated by arrows
molded into the piece. This means that
the hall sensor (on the back of the
DVC6200 housing) has to remain
within this range throughout the entire
valve travel. See figure 2-4. The linear
magnet assemblies are symmetrical.
Either end may be up.
There are a variety of mounting brackets and kits that
are used to mount the DVC6200 to different actuators.
Depending on the actuator, there will be differences in
fasteners, brackets, and connecting linkages.
Each mounting kit will include one of the magnet
assemblies illustrated in figure 2-3.
INDEX MARK
VALID TRAVEL
RANGE 50 mm
(2 INCH) SHOWN
MAGNET ASSEMBLY
(ATTACHED TO VALVE STEM)
W9706
Figure2-4. Travel Range
2