Follett HCC1000AHS User manual

00159897R04
Order parts online
www.follettice.com
Horizon™Icemaker Installation Instructions
for Harmony™Satellite-ll™Applications
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
208264
208264
StockModule Identification Plate
StockModule Identification Plate
ServiceNo.
ServiceNo.
ModuleNo.
ModuleNo.
Product
Product
REFRIGERANT
REFRIGERANT
MODEL
MODEL
MOTORCOMPRESSORTHERMALLYPROTECTED
MOTORCOMPRESSORTHERMALLYPROTECTED
EastonPennsylvania
EastonPennsylvania
U
FULLLOADAMPS
FULLLOADAMPS
MAX.BRANCHCIRCUITFUSESIZE
MAX.BRANCHCIRCUITFUSESIZE
MIN.BRANCHCIRCUITAMPACITY
MIN.BRANCHCIRCUITAMPACITY
DESIGNPRESSUREHIGHSIDE
DESIGNPRESSUREHIGHSIDE
AMPS
AMPS
AMPS
AMPS
VOLTS
VOLTS
CORPORATION
CORPORATION
SERIALNO
SERIALNO
NSF
NSF
PHASE
PHASE
SINGLE
SINGLE
CHARGE
CHARGE
LOWSIDE
LOWSIDE
PARTNO
PARTNO
PSIG
PSIG
THEUSA
THEUSA
MADEIN
MADEIN
OZ
OZ
LL
U
R
C
R
HZ
HZ
HCC1000AHS, HCC1400AHS, HCC1000WHS, HCC1400WHS,
HCE1000AHS, HCE1400AHS, HCE1000WHS, HCE1400WHS
(See model number congurator on page 2 for details.)
Horizon Satellite-ll icemakers
t most countertop dispensers manufactured by
Cornelius • Lancer • SerVend
self-contained

2self-contained HARMONY • SATELLITE-FILL
Horizon Series Icemaker Model Number Configurations
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
A V SC 1400HC
HC Horizon
Chewblet
HM Horizon
MINI
Chewblet
C 208-230/60/1
(self-contained only)
D Low side 115/60/1
Condensing unit
208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
Icemaker Voltage Series Condenser
V Vision™
H Harmony™
B Ice storage
bin
J Drop-in
M Ice Manager†
diverter valve
system
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
S Satellite-fill™
T Top-mount
Application Configuration
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.

3
HARMONY • SATELLITE-FILL self-contained
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps

4self-contained HARMONY • SATELLITE-FILL
Carefully unpack and inspect the contents of your Follett icemaker. 1
Unpack
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack icemaker
1. 1

5
HARMONY • SATELLITE-FILL self-contained
1/4"
1'
➍
HCC1400A/W
HCC1000A/W
NEMA
6-20
NEMA
6-15
HCE1000A/W ‡
requires 15 amp circuit
1.50 mm2wire
HCE1400A/W ‡
requires 20 amp circuit
4.00 mm2wire
➋
➌
➊
➍
Prepare the installation site. 2
Site preparation
Electrical ➊
• HCC1000(A/W)HS 208-230/60/1-15 amps • HCC1400(A/W)HS 208-230/60/1-20 amps
• HCE1000(A/W)HS 230/50/1-15 amps‡• HCE1400(A/W)HS 230/50/1-20 amps‡
(HCE1000A/W Requires 15 amp circuit 1.50 mm2wire) (HCE1400A/W Requires 20 amp circuit 4.00 mm2wire)
‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.
Potable water supply ➋
• 10-70 psi (69-483kpa)
• 45 to 90 F (7 to 32 C)
• Follett recommends the use of an in-line water filtration system (item# 00130286)
Condenser water supply for water-cooled systems ➌
• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)
• 45 to 90 F (7 to 32 C)
• 1.5 gallons per minute (5.68 liters per minute)
Drain ➍
• The drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m)
2.1
Provide drainage, water supply and electrical power to within 6 feet
(2m) of icemaker in accordance with local and national codes. Outdoor
installation is not recommended and will void warranty.
Installation site requirements
2.1

6self-contained HARMONY • SATELLITE-FILL
Prepare the dispenser. 3
Dispenser preparation
5"
(127mm)
3" ∅
(76,2mm)
• Locate hole position 5" (127mm) from
back of dispenser top
• Cut 3" (77,2mm) diameter hole in
dispenser top
Top preparation
3.1
• Remove protective tape from gaskets
Top preparation
3.2
➋
➊
➌
➊
• Apply gaskets
➊
• Install shuttle actuator ➋ through
dispenser top and secure with locking
nut ➌
Top preparation
3.3
➋
➊
• Screw 4" (102mm) extension ➊ into
bottom of shuttle actuator ➋
Top preparation
3.4

7
HARMONY • SATELLITE-FILL self-contained
ON
OFF
Cornelius models ED, DB, DF, IDC and
FLAVOR FUSION
Adjust the agitation timer located on the
Cornelius PC board to 1 second on, 1 hour
off. Note: See Cornelius manual for more
information.
Agitation adjust. – CORNELIUS
3.5
PRESS IN ON
THIS SIDE TO
TURN SWITCH
ON.
SWITCH
ON
SWITCH
OFF
PRESS IN ON
THIS SIDE TO
TURN SWITCH
OFF.
ROCKER
SWITCHES
(VIEW LOOKING
DOWN)
SIDE VIEW
SIDE VIEW
12345678
OFF
SWITCH
NUMBER
AGITATION FREQUENCY
NO AGIT
ATION
10 MINUTES
20 MINUTES
30 MINUTES
40 MINUTES
50 MINUTES
60 MINUTES
70 MINUTES
80 MINUTES
90 MINUTES
100 MINUTES
110 MINUTES
120 MINUTES
130 MINUTES
140 MINUTES
150 MINUTES
5
6
7
8
O
O
O
O
O
O
O
X
O
O
X
O
O
O
X
X
O
X
O
O
O
X
O
X
O
X
X
O
O
X
X
X
X
O
O
O
X
O
O
X
X
O
X
O
X
O
X
X
X
X
O
O
X
X
O
X
X
X
X
O
X
X
X
X
SWITCH
NUMBER
AGITATION TIME
1 SECOND
2 SECONDS
3 SECONDS
4 SECONDS
3
4
O
O
O
X
X
O
X
X
X = ON
O = OFF
Lancer 4500 series only
Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes. See Lancer
manual for more information.
Agitation adjustments – LANCER 4500 SERIES
3.6

8self-contained HARMONY • SATELLITE-FILL
Major/Minor
FS-16 Setup
Config Bonus Key
Soda/Plain Water
Config Dispense Only
PC Mode
PC Time
Ice Stir Off
Ice Stir On
Sold Out
Carb Sensors
Ice Bin Sensors
Valve Code Version
Number Of Valves
Reset Defaults No Yes
Reload Defaults?
1 2 3 4
12 0.104 0.104
1000
Ice Bin Optic
Upper Lower
Sold Out #1
Selection Sold Out
05000
On Time (MSEC)
Off On
Set PC Mode Menu
V:1 B1 DLY1
Dispense Delay
V:2 1:S 2:W 3:S 4:W
V:1 T:F M:S B:W
Bonus Key Setup
Brands Per Side
V:1 L:2 R:1
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
FS-16 Setup
Soda/Plain Water
OFF Time (MIN)
00150
On Time (MSEC)
01000
1000 500
34 0.104 0.104
On On On On
V:1 B:1
Sold Out #1
Off
Sold Out #1
Ver. 0.200
Lancer FS-16
Sub-CatagoryMain Menu
Initialization Screen
2nd Sub-Catagory
(Boot Up Only)
Cancel Enter
Scrolls through Main Menu
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes
Press "Cancel" to exit menu
➊
Lancer FS series only
• Hold down “cancel” and “left button” to get to hidden menu ➊
• Type in code 6655
• Type in 150 minutes “off time” and 1000 milliseconds (1 second of time) as the preferred
setting
Note: See Lancer manual for more information
Agitation adjustments – LANCER FS SERIES
3.7
Agitation adjustments – SERVEND
3.8
SerVend models only
No agitation adjustment required

9
HARMONY • SATELLITE-FILL self-contained
10-32 nut
flat washer
ice chute
gasket
apply food-grade
silicone sealant
to this surface
to seal to bin gate
mounting plate
ice diverter
(supplied)
mounting
gate
plate
storage bin
plate
gate
restrictor
gate opening
bin through
into storage
flange extends
➋
➊
Cornelius ED, DF and DB series only
These dispensers require the installation of an ice diverter at the dispenser opening.
• Disassemble chute assembly
• Discard factory restrictor plate ➊
• Replace with alternate diverter plate, ➋(supplied)
Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES
3.9

10 self-contained HARMONY • SATELLITE-FILL
➊
➋
adjust restrictor
plate to fully
open position
Cornelius IDC and Flavor Fusion
These dispensers require the adjustment of the ice restrictor plate.
• Loosen four nuts on ice chute assembly ➊
• Adjust restrictor plate to fully open position ➋
• Replace four nuts and tight to 50 in lbs (max.)
Restrictor plate adjustment – CORNELIUS IDC and FLAVOR FUSION
3.10

11
HARMONY • SATELLITE-FILL self-contained
Install the louvered docking assembly.
Louvered docking assembly 4
DOCKING STATION: Horizon 1000 & 1400 water- and air-cooled models
(See detail drawing on page 12)
• Position and screw louvered docking assembly to the bottom of counter inside of access
panel/door 1.75" (45mm) from the front edge of the cross brace ➊
• The mounting surface for the louvered docking assembly must be solid.
Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the icemaker from sliding in or out of the
louvered docking station ➋
INTAKE AND EXHAUST GRILLE PLACEMENT: Horizon 1000 & 1400 air-cooled models only
(See detail drawing on page 12)
• Position the intake grille cut out in the access panel/door
Note: Icemaker must be aligned with cut out and inside of access panel to provide a tight
seal and prevent recirculation of hot exhaust air.
• Left edge of cutout should be 1.75" (45mm) from the left side of the icemaker ➌
• Bottom edge of cutout should be 1.875" (48mm) from the bottom of the icemaker ➍
• Position supplied exhaust grille at least 18" (458mm) away from intake grille ➎.
Where possible, install exhaust grille to the rear or side of the base cabinet.
• If not using supplied grille, air circulation requirements below must be met:
1000 series: 150 sq. in (967 sq cm) intake air, 150 sq. in. (967 sq. cm) exhaust air
1400 series: 175 sq. in (1129 sq. cm) intake air, 175 sq. in (1129 sq. cm) exhaust air
Undercounter installation requirements Horizon 1000 & 1400 series
4.1
WARNING
• Docking station must be secured in accordance with these instructions to ensure icemaker stability.
• Ventilation openings in the louvered docking station should be clear of obstruction
Machine stand accessory
• Mount louvered docking assembly to wall
bracket accessory
• Mount louvered docking assembly to
machine stand accessory
Wall bracket accessory

12 self-contained HARMONY • SATELLITE-FILL
CROSSBRACE
Front View
3D Counter View
Top View
Access panel/
door on counter
1.75" (45mm)
bottom of ice machine
side of ice machine
1000 series - 12"x16" cutout (305x407mm)
1400 series - 16"x16" cutout (407x407mm)
1.875"
(48mm)
1000 series - 12" (305mm)
1400 series - 16" (407mm)
16"
(407mm)
18" min.
(458mm)
1000 series - 28.6" min. (727mm)
1400 series - 31.6" min. (303mm)
24.5" min.
(623mm)
No Lip
➊
➍
➌
➋
➎
1.75"
(45mm)
CROSSBRACE
Undercounter installation detail – Horizon 1000 & 1400 series
CAUTION
• Keep ventilation openings in the appliance enclosure clear of obstruction.
• To ensure proper ventilation (if not using supplied grille) carefully review air
circulation specications on previous page (4.1)

13
HARMONY • SATELLITE-FILL self-contained
1/4"
1'
➌
➋
➑
➒
➓
➊
➍
➏
➐
Hot Water
160 F (71 C) ➎
Ice transport tube tips
• Insulate entire length of ice transport tube ➊
• Secure ice transport tube ➋as needed to prevent dips and traps from forming.
For long tube runs see guide on page 19.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m) ➌
• Ice transport tube must drain towards icemaker
Ice transport tube to dispenser
• Be sure tube ends are square ➍
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers
➎before making connection to ease assembly
• Push ice transport tube onto icemaker nipple ➏
• Install hose clamp ➐
Ice transport tube to Icemaker
• Be sure tube ends are square ➑
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers
➎before making connection to ease assembly
• Push ice transport tube onto icemaker nipple ➒
• Install hose clamp ➓
Ice transport tube installation.
5.1
Ice transport tube
Install the ice transport tube. 5

14 self-contained HARMONY • SATELLITE-FILL
Connect utilities to louvered docking assembly. 6
External connections
➊
➌
➋
➍
➋
➊
• Remove access panel if necessary
• Install drain line ➊.
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install icemaker potable water supply ➋
• Replace access panel
Air-cooled icemakers only
• Remove access panel if necessary
• Install drain line ➊.
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch.
• Connect cooling water supply ➋and
return ➌
• Install ice machine potable water
supply ➍
• Replace access panel
Water-cooled icemakers only
6.1 6.2

15
HARMONY • SATELLITE-FILL self-contained
Connect louvered docking assembly to icemaker. 7
Internal connections
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
Power cord
7. 3
➊
➋
• Slide icemaker into louvered docking
assembly ➊
• Insert ice transport tube all the way into
coupling and tighten nut firmly ➋
Ice transport tube
7. 1
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Potable water and drain lines
7. 2
Air-cooled icemakers – follow steps 7.1 through 7.4.
• Position plate into opening and secure
with supplied screw
Power cord
7. 4
CAUTION
• Plug must be accessible after nal installation.
• HCE1400A/W 230/50/1) requires a 20 amp circuit (4.00 mm2wire)

16 self-contained HARMONY • SATELLITE-FILL
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Potable water and drain lines
7. 7
In
Out
• Install icemaker cooling water lines to
louvered docking assembly
Cooling lines
7. 5
➊
➋
• Slide icemaker into louvered docking
assembly ➊
• Insert ice transport tube into coupling
and tighten nut firmly ➋
Ice transport tube
7. 6
Valveis preset at factory.
Do not adjust.
Adjustment will void warranty and maydamage equipment.
ATTENTION INSTALLER
➋
➊
• Connect cooling water lines to
icemaker ➊
• Water valve is set at the factory. DO NOT
remove seal or adjust water valve ➋
Cooling lines and power
7. 8
Water-cooled icemakers – follow steps 7.5 through 7.10.

17
HARMONY • SATELLITE-FILL self-contained
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
Power cord
7. 9
• Position plate into opening and secure
with supplied screw
Power cord
7. 1 0

18 self-contained HARMONY • SATELLITE-FILL
Front cover
Install front cover to icemaker. 8
➋
➊
• Slide icemaker cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking
assembly ➋
Normal front cover installation
➋
➌
➊
CAUTION
• Keep ventilation openings in the appliance enclosure
clear of obstruction
• To ensure proper ventilation (if not using supplied grille)
carefully review air circulation specications in section
4.1
• Remove and discard plastic grille ➊
• Apply supplied gasket material around
entire opening on skin to prevent air
recirculation ➋
• Attach supplied metal grille to opening in
counter door (see section 4.1) ➌
Front cover installation – undercounter
NOTICE
Icemaker MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with icemaker for sanitizing instructions.

19
HARMONY • SATELLITE-FILL self-contained
➊
➋1/4"
1'
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards icemaker ➊
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps ➋
Long tube run recommendations

00159897R04
01/11
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com