FP Mailing Solutions Postbase Mailing System User manual

Mailing System
Operator Manual
Reference Guide

PostBase Mailing System
2
About this Manual
Please read this manual before installing and using the Post-
Base mailing system. Please keep this manual near the system
for quick reference.
Further documents The Installation instructions (flyer) and the First steps
manual which were supplied with your mailing system contain
all relevant information on installing, commissioning and
handling the PostBase mailing system.
Information on available product variants and country-specific
particularities can be found in the Addendum to the Operator
Manual (if available in your country).
This manual covers all configurations and equipment options of
the PostBase mailing system. Functions that are only available
for particular system configurations are marked by an additional
note, e.g. (optional).
Functions or information that are not available in all countries
are identified as not available in all countries.
As currency, Euros are used exemplarily.
In this manual, the product name appears in its plain form
‘PostBase’.
The following keywords and signs identify the safety tips in this
manual:
Warning! indicates a potential hazard that may result in injury.
Caution! indicates a potential hazard that may result in dam-
age to the mailing system or impair the franking process.
Caution! indicates an automatic machine operation that may
result in the user being startled.
The following symbols and text features are used in this
manual:
• Bullets precede instructions.
– Dashes precede list items.
Menu names and options from the operating menu are written
in small capitals, e.g. MENU.
A tip offers advice or additional suggestions for improving the
operation.

Contents 3
About this Manual _____________________________________________2
1 Safety tips ____________________________________________________7
2 A short description of the PostBase _______________________________9
2.1 PostBase franking machine – overview _______________________9
2.2 Feeder – overview (optional) _______________________________11
2.3 Things worth knowing about PostBase ______________________12
3 Installation ___________________________________________________15
Step 1: Unpacking and checking the contents of the package ___15
Step 2: Assembling PostBase ___________________________16
Step 3: Connecting PostBase ___________________________20
Step 4: Installing PostBase _____________________________21
Step 5: Setting up PostBase ____________________________22
Step 6: Installing the feeder (optional) _______________________23
4 The basics of operation ________________________________________28
4.1 Turning the PostBase on / off _____________________________28
4.2 Standby ______________________________________________29
4.3 Adjusting the display inclination ____________________________29
4.4 Setting up the label dispenser (optional) _______________________30
4.5 Setting up the catch tray _________________________________31
4.6 Screen elements and operation philosophy ___________________32
4.6.1 The touch screen _______________________________________32
4.6.2 The Home screen ______________________________________34
4.6.3 The Product calculation menu _____________________________35
4.6.4 The Menu _____________________________________________36
4.6.5 Lists _________________________________________________37
4.6.6 Adjustment menus ______________________________________37
4.6.7 Pop-up windows ________________________________________39
4.6.8 Procedures (wizards) ____________________________________39
4.7 Test print _____________________________________________40
5 Setting the franking imprint _____________________________________43
5.1 Postage / product _______________________________________44
5.1.1 Setting a product via shortcut _____________________________44
5.1.2 Setting postage manually (not in all countries) ___________________45
5.1.3 Setting mailing data _____________________________________45

PostBase Mailing System
4
5.1.4 Weighing the mail piece _________________________________ 46
5.1.4.1 Normal weighing _______________________________________ 46
5.1.4.2 Changing the weighing mode (only if ‘Differential weighing’ is available) __ 47
5.1.4.3 Differential weighing (optional) ______________________________ 48
5.2 Advertising imprints _____________________________________ 50
5.3 Imprint offset (not in all countries) _____________________________ 51
5.4 Date (not in all countries) ___________________________________ 52
6 Franking ____________________________________________________ 53
6.1 Changing the user ______________________________________ 53
6.2 Changing the account ___________________________________ 54
6.3 Positioning letters ______________________________________ 55
6.3.1 Hand feed tray _________________________________________ 55
6.3.2 Sealer (optional) _________________________________________ 56
6.3.3 Feeder (optional) ________________________________________ 58
6.3.3.1 Letter thickness ________________________________________ 58
6.3.3.2 Switch on / off seal function _______________________________ 59
6.3.3.3 Positioning letters in stack ________________________________ 59
6.3.3.4 Positioning single letters _________________________________ 62
6.4 Frank a label (optional) ___________________________________ 63
6.5 Displaying and clearing down the item counter ________________ 64
6.6 Controlling PostBase via PC software – ‘Connected’ mode ______ 64
7 Displaying and printing registers ________________________________ 65
8 Download postage ____________________________________________ 66
9 Advanced settings & system information _________________________ 67
9.1 System information _____________________________________ 67
9.2 Display brightness ______________________________________ 67
9.3 Tone signals __________________________________________ 68
9.4 Account administration __________________________________ 69
9.4.1 Switch account administration on / off _______________________ 69
9.4.2 Display account information ______________________________ 70
9.4.3 Set one account to zero _________________________________ 70
9.4.4 Set all accounts to zero __________________________________ 70
9.5 Advert only ___________________________________________ 71
9.6 Standby time __________________________________________ 72
9.7 Auto Off ______________________________________________ 72
9.8 Meter type (not in all countries) _______________________________ 73

Contents 5
9.9 User interface language __________________________________74
9.10 Setting up the connection with the data center ________________75
9.11 View / change contact information __________________________76
9.12 Access control / PIN _____________________________________77
9.13 Auto Postage Download _________________________________78
9.14 Remote Services _______________________________________80
9.15 Change ZIP (not in all countries) ______________________________80
10 Maintenance and care _________________________________________81
10.1 Cleaning the PostBase franking system _____________________81
10.2 Changing the ink cartridges _______________________________82
10.3 Aligning ink cartridges ___________________________________87
10.4 Cleaning the print system ________________________________88
10.4.1 Starting automatic print system cleaning _____________________88
10.4.2 Cleaning ink cartridges by hand ____________________________89
10.5 Print system: displaying filling level _________________________90
10.6 Replacing the transport brush _____________________________91
10.7 Feeder (optional) _________________________________________93
10.7.1 Filling with sealing liquid _________________________________93
10.7.2 Adjust moistening level __________________________________95
10.7.3 Cleaning / changing the moistening sponge __________________97
10.7.4 Cleaning / changing the moistening brush ___________________100
10.8 Sealer (optional) ________________________________________102
10.8.1 Cleaning _____________________________________________102
10.8.2 Checking the liquid level and filling ‘sealit’ sealing liquid ________103
10.8.3 Replacing felts ________________________________________104
11 Tips for troubleshooting ______________________________________107
11.1 Error messages and help ________________________________107
11.2 Removing letter jams in the franking machine ________________114
11.3 Removing letter jams in the feeder ________________________115
11.4 Correcting the moistening felt position on the rocker (sealer) ______116
11.5 Cleaning the sensors of the PostBase ______________________117
11.6 Cleaning the sensors of the feeder ________________________119
11.7 Removing / inserting the security device ____________________120
11.8 Manually ejecting the ink cartridges ________________________122
11.9 Calibrating the touch screen _____________________________123
12 Decommissioning and disposing of the franking machine __________124

PostBase Mailing System
6
Appendix
Overview of symbols __________________________________________ 125
Technical Data _______________________________________________ 130
License _____________________________________________________ 135
United States Patents _________________________________________ 137
Security Declaration for data usage _______________________________ 137
Index ______________________________________________________ 138
Service / Warranty ____________________________________________ 143

Safety tips 7
1 Safety tips
PostBase is a digital mailing system with ink-jet print technology for franking mail.
PostBase complies with the pertinent safety regulations for office information
equipment.
Please observe the following tips for your own safety:
Prevention of electrical hazards
• Operate the PostBase only on a grounded single-phase power socket. Make sure
your office power supply conforms to the power requirements indicated on the
serial number plates.
• Make sure the sockets for connecting the mailing system are close by and easily
accessible at all times.
• Unplug the plugs in case of an emergency. Call the Service.
• Take special care that no foreign objects penetrate the system’s interior.
• Be extremely careful when handling liquids.
• Unplug the plugs prior to cleaning the PostBase mailing system.
Prevention of mechanical hazards
• Keep long hair, fingers, loose clothing pieces, neck ties, shawls, jewelry and the like
away from moving machine parts.
• Do not remove any parts of the housing.
• Do not remove any equipment related to safety or protection. Do not make them
inoperative or unable to function.
Accessories and consumables
• We recommend to use only approved FP equipment and FP original parts. The
manufacturer FP has established reliability, safety and applicability. The manufac-
turer cannot assess the reliability, safety and applicability for products not approved
by FP, and therefore not vouch for such products.
• Use the supplied power and connection cables or cables that have been approved
by Francotyp-Postalia. Make sure that cables are not damaged.
• Ingestion of the ink can be hazardous. Avoid contact with the eyes. Keep the ink
cartridges away from children. Further instructions for use are enclosed with the ink
cartridges.
• We recommend to use only the batteries provided by Francotyp-Postalia.
The manufacturer FP has established reliability, safety and applicability. Observe
the instructions enclosed with the battery for correct use and disposal.

PostBase Mailing System
8
General safety tips
• Install the PostBase mailing system according to the instructions.
• Do not use attached parts like the weighing platform, label compartment, display,
drawer, … as ‘handles’ during transport. The best way to handle the components
is to hold them at the lower part of the housing at the clearances on both sides.
• When you move the PostBase from a cold environment (i.e. below 10 °C / 50°F):
Unpack the PostBase and wait at least 2 hours before connecting the PostBase.
The PostBase requires this period to adapt to the ambient conditions. Any conden-
sation evaporates.
• Use the ‘Feeder PostBase’ only with the PostBase franking machine. It is not pos-
sible to operate the feeder without the PostBase franking machine.
• Have maintenance and repair work done only by qualified personnel authorized by
Francotyp-Postalia. Otherwise, your warranty may become void.
• Do not be startled while positioning letters. Letter transport will start after a short
delay.

A short description of the PostBase 9
2 A short description of the PostBase
2.1 PostBase franking machine – overview
Display / touch screen (hinged),
stored in a receptacle on the back of the display housing:
stylus for touch screen operation
Label compartment*
PostBase button:
ON / OFF
To adjust the display
inclination: Press the key
Catch tray
Scale with weighing platform
Letter receiving tray
Drawer
Access flap to print system
Drawer latch leverHand feed tray / Sealer*
(here: sealer)
Filler hole for ‘sealit’
Stop edge
Stop
*optional

PostBase Mailing System
10
Franking machine – rear view
Battery compartment
(at the bottom)
Power connection
PC connection
CAN BUS / port
automatic feeder
USB port
LAN port
Flap covering the
Revenector security device
Slider for unlocking the
security device
Emergency release
for ink cartridges

A short description of the PostBase 11
2.2 Feeder – overview (optional)
Brush for moistening envelope flaps
(underneath roller transport)
Cover flap, with sealant
tank underneath
(illuminated)
Letter guide (adjustable)
Slope
Seal / non seal
switch
Open flap:
press button
Roller transport
Release key
(move roller trans-
port upward)
Letter receiving tray,
inclination adjustable
Safety sign
Pendulum

PostBase Mailing System
12
Feeder – rear view
2.3 Things worth knowing about PostBase
PostBase is a digital mailing system featuring a touch
screen and ink-jet print technology.
Modular design In its basic version, the mailing system consists of the
PostBase franking machine with integrated scale, a
hand feed tray and a letter catch tray.
This basic version can easily be extended with optional
components.
The PostBase mailing system comes in variants with
processing speeds of 30 letters per minute up to 65
letters per minute.
Power connection
Termination plug
(already plugged)
Tray with sponge
Catches (connection to the
franking machine housing) CAN bus / Connection to franking
machine
(View without pendulum)

A short description of the PostBase 13
Franking To frank a letter, simply position it with the side to be
printed on facing up – PostBase will seize the letter and
frank it, after which it is exited to the right side ready for
dispatch.
Franking is possible on mail pieces made of ink-
absorbing material – postcards to 10 mm (0.4") thick
letters in ISO B4 format – and special self-adhesive
labels.
Letters as advertising medium In addition to printing postage, you can print custom
advertisements of your choice and text messages on
every mail piece you send (not available in all countries).
Download postage Load postage from the data center directly into your
franking machine – fast, easy and, if need be, 24 hours
aday.
Access control The PostBase franking machine can be protected
against unauthorized use via a PIN.
Flexible and up to date The PostBase franking machine ensures you are
always using the current postal rates. Whether new
postage rates or new adverts – the data center loads
current data directly into your franking machine.
Additional functions The PostBase mailing system offers a range of
convenient additional functions. Among these are:
–Scale. The space saving, integrated scale quickly and
reliably determines the weight for letters and parcels.
The determined weight directly affects the product
settings.
–Shortcut function for frequently used postal
products.
–Account function for separate registration and billing
of postage costs.
–Print lists of register states and loading report.
– Variable imprint offset for changing the franking
imprint position on the envelope (not available in all
countries).

PostBase Mailing System
14
Options The following features are available for functionality
extension:
–Label dispenser to print self-adhesive labels, for
large or thick mail pieces or for envelopes that are not
suited for ink-jet printing.
–Feeder. Automatic feeder with sealer for the
PostBase. The letters are separated from the stack,
optionally moistened and sealed, and fed to the
PostBase franking machine.
–Sealer. Manually pass the open envelope through the
sealer. The moistened flap will be closed in the
PostBase during subsequent franking.
–Differential weighing. A special weighing mode of
the integrated scale that helps you save time when
weighing and franking large amounts of similar mail
pieces.
–Controlling PostBase via PC software. FP offers
software for controlling and administration of the
franking machine via PC, e.g. Navigator, RemoteOne,
ReportOne, Mailone (not available in all countries).

Installation 15
3 Installation
Step 1: Unpacking and checking the contents of the package
Warning! Do not start operating PostBase if
parts are damaged or missing. Please
contact the service.
Caution! Carry out the steps exactly in the
given order. Also, consult the installation
instructions (fold-out).
• Unpack the packages.
• Check that the contents of the packages
are complete and free from any damage.
Keep the packing. Use it again when you
need to transport PostBase or send it in to
Service.
Scope of delivery
– PostBase franking machine
– Hand feed tray
– Catch tray with stop
– Weighing platform (version as ordered)
– Power cable
– USB cable
– Ethernet cable
– Ink cartridge set
– Franking labels
– ‘First steps’ manual
– Installation instructions (flyer)
Optional, only when ordered separately
– Sealer incl. ‘sealit’ sealing liquid
– External modem incl. modem cable
– Feeder incl. slope, pendulum, power cable,
termination plug, ‘sealit’ sealing liquid,
replacement sponge holder with sponge

PostBase Mailing System
16
Step 2: Assembling PostBase
Caution! When you move PostBase from a cold environment (i.e. below
10 °C / 50 °F): Unpack the PostBase and wait at least 2 hours before
connecting PostBase. PostBase requires this period to adapt to the ambient
conditions.
• Choose an installation site with the
following ambient conditions:
– room temperature: 15 °C to 35 °C
(59 °F to 95 °F)
– no direct sunlight
– power socket in the immediate vicinity
– network connection with internet access
or
telephone socket for modem connection
in the immediate vicinity.
• Place PostBase on a firm, level, low
vibration and horizontal base.

Installation 17
Caution! Do not connect and install the
feeder until step 6. Prior to this, the PostBase
franking machine has to be installed
completely. Otherwise, the feeder will not be
recognized and the mailing system will not
work.
Details on how to assemble the modules can
be found on the following pages.
PostBase with hand feed tray
PostBase with sealer (optional)

PostBase Mailing System
18
Catch tray: attaching the stop
• Attach the stop to the catch tray: Slide the
stop into the guides on the catch tray
bottom.
Mounting the weighing platform
• Hold the weighing platform such that the
long slot in the weighing platform foot
points to the front.
• Place the weighing platform onto the scale
receptacle from above. The long slot of the
weighing platform must slide in the
counterpart on the scale receptacle.
• Press down slightly on the weighing
platform with your flat hand.
Mounting catch tray and feeding device
• Place the respective attachment next to the
franking machine (see overviews on previ-
ous page).
• Slightly lift the franking machine on the side
on which you wish to mount the attach-
ment. The bottom side of the housing fea-
tures slots where the attachments are
fastened.
• Push the respective attachment under-
neath the franking machine such that the
catches on the attachment engage in the
slots.
• Put the franking machine carefully down.
Slot, long

Installation 19
Filling ‘sealit’ sealing liquid
• Swing the filler hole lid aside.
• Fill the sealer with ‘sealit’ sealing liquid.
• Check the liquid level.
The liquid level in the sealer should roughly
reach to the ‘max’ mark.
• Swing the filler hole lid back on.
• If necessary: dry the sealer outside.

PostBase Mailing System
20
Step 3: Connecting PostBase
Warning! Use the power and connection cables provided with the PostBase
or approved by Francotyp-Postalia. Make sure that cables are not damaged.
Connect PostBase only to a grounded single-phase power socket. Make sure
your office power supply conforms to the power requirements indicated on
the serial number plates.
Make sure the socket for connecting PostBase is close by and easily
accessible at all times.
Plug the power plug into the franking
machine’s power connection. Then plug
the power cable into the power socket.
Connect the franking machine
to a local area network (LAN).
Connect the
franking machine to a PC.