FPG INLINE 5000C Series User manual

Heated Cabinets

Part No. 26108 Rev. C December 2015 - 2 - 5000 Series Cabinets
Copyright © December 2015 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN 5H08/12/15/18 - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
Tilt or Sliding Front Doors........................................................................................................................... 8
Lighting....................................................................................................................................................... 8
Square Glass Cabinets .............................................................................................................................. 8
Controls............................................................................................................................................................ 9
Control Panel.............................................................................................................................................. 9
Power Switch.............................................................................................................................................. 9
Lights.......................................................................................................................................................... 9
Heating Controller....................................................................................................................................... 9
Preparation..................................................................................................................................................... 10
Shelf Location and Ticketing.................................................................................................................... 10
Shelf Adjustment ...................................................................................................................................... 10
Caution ..................................................................................................................................................... 10
Power Supply ........................................................................................................................................... 10
Set the Temperature................................................................................................................................. 11
Load Cabinet............................................................................................................................................ 11
WARNING: Aluminium Foil ...................................................................................................................... 11
Close all Doors ......................................................................................................................................... 11
Turn on Lights........................................................................................................................................... 11
Routines ......................................................................................................................................................... 11
Door Opening........................................................................................................................................... 11
Cleaning ................................................................................................................................................... 11
TROUBLE SHOOTING .....................................................................................................12
CLEANING........................................................................................................................13
Cautions ......................................................................................................................................................... 13
Power ....................................................................................................................................................... 13
Water........................................................................................................................................................ 13

Part No. 26108 Rev. C December 2015 - 4 - 5000 Series Cabinets
Exterior ........................................................................................................................................................... 13
Painted and Metal Surfaces..................................................................................................................... 13
Glass ........................................................................................................................................................ 13
Sliding Doors............................................................................................................................................ 13
Interior............................................................................................................................................................. 14
Cabinet Well............................................................................................................................................. 14
Trays and Shelves.................................................................................................................................... 14
Tilt Door Glass.......................................................................................................................................... 14
End Glass................................................................................................................................................. 14
Routine............................................................................................................................................................ 15
Schedules................................................................................................................................................. 15
Inspection ................................................................................................................................................. 15
Correction................................................................................................................................................. 15
INSTALLATION ................................................................................................................16
Regulations .................................................................................................................................................... 16
Compliance with Local Requirements...................................................................................................... 16
Setting Up....................................................................................................................................................... 16
Unpacking................................................................................................................................................. 16
Site Preparation........................................................................................................................................ 16
Cabinet Preparation.................................................................................................................................. 16
Tilt Door Adjustment................................................................................................................................. 16
Location.......................................................................................................................................................... 17
Ventilation................................................................................................................................................. 17
Access...................................................................................................................................................... 17
Power Supply................................................................................................................................................. 17
Voltage Rating.......................................................................................................................................... 17
Supply Current Ratings for 1200, 1500 & 1800 Cabinets ........................................................................ 17
Isolation .................................................................................................................................................... 17
Earthing .................................................................................................................................................... 17
SERVICING.......................................................................................................................18
Lighting........................................................................................................................................................... 18
Caution ..................................................................................................................................................... 18
Control Gear Chassis............................................................................................................................... 18
Test Lighting Components ....................................................................................................................... 18
Access to LED Strips................................................................................................................................ 18
LED Strip Replacement............................................................................................................................ 18
Heating............................................................................................................................................................ 19
Caution ..................................................................................................................................................... 19
Element Replacement.............................................................................................................................. 19
Test........................................................................................................................................................... 19
Caution ..................................................................................................................................................... 19
Temperature Sensor................................................................................................................................. 19

IN 5H08/12/15/18 - 5 - © Future Products Group
Mains Lead ..................................................................................................................................................... 20
Lead Replacement ................................................................................................................................... 20
Gaskets........................................................................................................................................................... 20
Qlon Gaskets............................................................................................................................................ 20
Gasket Replacement................................................................................................................................ 20
Rubber Gaskets........................................................................................................................................ 20
SPECIFICATIONS.............................................................................................................21
Mechanical ..................................................................................................................................................... 21
Electrical......................................................................................................................................................... 21
Compliance .................................................................................................................................................... 22
Safety Aspects.......................................................................................................................................... 22
Performance Aspects............................................................................................................................... 22
Improvements ................................................................................................................................................ 22
Ongoing Development.............................................................................................................................. 22
ELECTRICAL CIRCUIT DIAGRAMS................................................................................23
Model: IN 5H08......................................................................................................................................... 23
Model: IN 5H12......................................................................................................................................... 23
Model: IN 5H15......................................................................................................................................... 24
Model: IN 5H18......................................................................................................................................... 24
SPARE PARTS .................................................................................................................25
Cabinet Serial Number............................................................................................................................. 25
Location of Glass Parts ............................................................................................................................ 26
MECHANICAL DRAWINGS..............................................................................................27
Cabinet Feet............................................................................................................................................. 27
Tilt Door Cabinets Types IN 5H08/12/15.................................................................................................. 27
Sliding Door Cabinets, Types IN 5H08/12/15 .......................................................................................... 28
Tilt Door Cabinets Type IN 5H18 ............................................................................................................. 29
Sliding Door Cabinets, Type IN 5H18 ...................................................................................................... 30
Square glass Cabinets Types IN 5H08/12/15/18..................................................................................... 31

Part No. 26108 Rev. C December 2015 - 6 - 5000 Series Cabinets
INTRODUCTION
Welcome
HEATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your inline food service cabinet so that you can receive the full benefits that
this cabinet has to offer.
These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[e-mail].
Warranty
HEATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet, that for ONE YEAR (12 months) from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning, while under correct use, will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN 5H08/12/15/18 - 7 - © Future Products Group
Warranty cont.
HEATED CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
Breakage of glass or plastic components or the replacement of LED lighting
strips or gaskets.
Failure to re-assemble the cabinet correctly after cleaning.
Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 26108 Rev. C December 2015 - 8 - 5000 Series Cabinets
OPERATION
Cabinet Layout
HEATED CABINETS - OPERATION
Tilt or Sliding
Front Doors
The tilt door cabinet has a single front door and two
sliding rear doors.
The front door is hinged along
the bottom edge, and is opened
by pulling the top edge forward.
When opened, the door is
restrained from falling by wire
cables, which retract into “pull
boxes” when the door is closed.
The sliding door cabinet has two sliding doors on both
the front and rear of the cabinet.
The control equipment is housed in the base of the cabinet.
Lighting
As standard, all cabinets are fitted
with high efficiency LED lighting
strips in the ceiling of the cabinet,
and below each shelf.
Square Glass
Cabinets
The square glass cabinet does not have front opening
doors. It has rear sliding doors, similar to the tilt and
sliding door models.
The front of the cabinet is formed entirely from fixed
glass panels, which are square and cemented
together.
The shelf lights are the same as those used on the tilt
and sliding door models, but the top light is mounted
on brackets, similar to the shelf brackets.
The control equipment is housed in the base of the
cabinet.

IN 5H08/12/15/18 - 9 - © Future Products Group
Controls
HEATED CABINETS - OPERATION
Control Panel
The control panel is mounted on the back of the
cabinet, and houses:
The main power switch
The Light switch
The cabinet temperature controller
Power Switch
To turn the power on, rotate the mains switch in a clockwise
direction.
Lights
To turn the lights on, rotate the light switch in a clockwise
direction.
To avoid possible damage to the electronic ballasts,
fluorescent tubes which flicker or fail to strike must be
replaced without delay.
Heating
Controller
The controller regulates the temperature of the
cabinet.
The display indicates the cabinet temperature,
except whilst being adjusted.

Part No. 26108 Rev. C December 2015 - 10 - 5000 Series Cabinets
Preparation
HEATED CABINETS - OPERATION
Shelf Location
and Ticketing
All shelves are adjustable in height and can easily be
moved up or down, to match product size.
The movement is restricted to 50mm, because of the
electric cables to the lights. For greater movement
contact the manufacturer or supplier for advice, as
electrical modifications may be required.
The front and rear edges of the
shelves are profiled to carry
ticketing/labels.
Shelf
Adjustment
To move the shelf support
brackets, remove all the shelves
and then remove the rear sliding
doors. Using two people, one on
each bracket, slide the bracket
upwards and disengage it from
the support pillar. Insert the
bracket in the new position and
push it down firmly. Replace all
shelf trays and doors.
The brackets can be inserted in
two positions, allowing the
shelves to be either horizontal or
sloping downwards.
Caution
Make sure shelf brackets are pushed down as far as they can go. Failure
to do this may result in shelf collapse, when loaded with product.
Power Supply
Ensure that power is connected to the cabinet.
Turn on the main power switch, as shown above.
Continued on next page

IN 5H08/12/15/18 - 11 - © Future Products Group
Preparation cont.
HEATED CABINETS -OPERATION
Set the
Temperature
Set the controller to the desired temperature, 80°C
is the recommended setting to maintain food
temperature within food safety guidelines. The
temperature can be changed by holding down the
left button, and pressing the up or down key as
required.
NOTE Setting the controller to a higher temperature than required will not
speed up the heating process. Set it to the desired temperature.
Check the display to see when the cabinet is up to temperature.
Load Cabinet
Load cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product. It is
not an oven, and consequently, if cold product is introduced, there could be a
considerable delay before the operating temperature is again reached.
WARNING:
Aluminium Foil
Do NOT place aluminium foil on shelves or base trays. This will disrupt the
convection circulation of air, and cause uneven heating.
Blockage of air vents may cause severe overheating of the cabinet base.
Close all Doors
It is important to keep all cabinet doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.
Turn on Lights
When ready for service, turn on the cabinet lights.
Routines
HEATED CABINETS - OPERATION
Door Opening
The cabinet is designed to maintain food at a temperature above 65C. The
heating system is designed to maintain this temperature with the doors being
opened and closed up to sixty times per hour.
If the doors are left open for an extended period the temperature will fall. Once
the doors are shut the temperature will take some time to rise to the normal
operating level. The longer the doors are open the longer the time to restore
normal operating temperature.
Cleaning
It is recommended that cabinets be cleaned at the end of the working day, since
they need to be shut down for this.

Part No. 26108 Rev. C December 2015 - 12 - 5000 Series Cabinets
TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
Doors are not sliding smoothly
Door not in track
Install door correctly in track
Debris in track
Clean door tracks (see cleaning)
Door glider damaged/missing
Have glider replaced
Lack of lubricant
Apply food grade lubricant to
door track
Cabinet does not operate/start
The mains isolating switch on
the wall, circuit breaker or
fuses are off at the power
board
Turn isolating switch circuit
breaker or fuses on
The power switch on the
cabinet is OFF
Turn the power switch ON
The power switch on the unit is
faulty
Have the switch replaced
Cabinet does not reach
temperature
One or more doors is open
Close doors and re-test
temperature after thirty
minutes
Aluminium foil or product
blocking vents or disrupting air
circulation
Remove foil or re-arrange
product
Controller setting disturbed
Re-set controller and re-test
after thirty minutes
Controller is faulty
Have controller replaced
An element is blown
Have the element replaced
Cabinet lights not working
The light switch is OFF
Turn light switch ON
A failed LED power supply
Replace the power supply
An LED strip has failed
Replace the LED assembly
Internal breaker tripped/failed
Have wiring checked and
reset or replace breaker
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified
Service Personnel.

IN 5H08/12/15/18 - 13 - © Future Products Group
CLEANING
Cautions
HEATED CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
HEATED CABINETS - CLEANING
Painted and
Metal Surfaces
Painted, stainless steel or aluminium surfaces should be cleaned with hot soapy
water or a good quality metal cleaning compound. DO NOT clean surfaces with
abrasive pads or cleaners (e.g. Scotchbrite pads or Jif), as paint, stainless steel
and aluminium surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT clean glass with abrasive pads or cleaners (e.g. Scotchbrite pads or
Jif), as the glass will be damaged.
Sliding Doors
Sliding glass doors can be removed for cleaning
by sliding the door to central position, placing
hands either side of the door, lifting up and then
swinging out at the bottom.
When replacing doors, make sure that the top is
located in the correct slot, and the gliders are
properly located on the correct bottom track.
Sliding door tracks should be vacuumed out regularly to keep doors sliding
freely. Failure to do so will damage the gliders and track.
Continued on next page

Part No. 26108 Rev. C December 2015 - 14 - 5000 Series Cabinets
Interior
HEATED CABINETS - CLEANING
Cabinet Well
To clean the hot cabinet well, first lift out the
deck trays and dividers and then sweep out or
vacuum loose debris. Finally, wipe out the well
with a damp cloth.
This cabinet is a dry well unit, so the well is not
waterproof. DO NOT pour water into the well as
it will leak out and damage insulation and
electrics.
Trays and
Shelves
Stainless steel trays, shelves, grills etc. should be cleaned with hot soapy water.
Do not use abrasive pads or cleaners (e.g. Scotchbrite pads or Jif), as these
may damage surfaces.
Warning: Dishwasher detergents will damage any anodised aluminium parts.
Tilt Door Glass
Gently pull the top of the door forward, until it is
restrained in the open position.
The inside of the glass can now be carefully cleaned,
using a cloth and glass cleaner. Dry the glass off with
paper towels or a cloth.
DO NOT use abrasive pads or cleaners, because they
will damage the surface of the glass.
End Glass
The insides of the end glass panels can normally be cleaned after the shelf
trays have been removed.
Only remove the shelf lights and brackets etc. when carrying out longer term
maintenance/cleaning.

IN 5H08/12/15/18 - 15 - © Future Products Group
Routine
HEATED CABINETS - CLEANING
Schedules
To maintain optimum performance, cleaning schedules must be regular and
thorough.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.

Part No. 26108 Rev. C December 2015 - 16 - 5000 Series Cabinets
INSTALLATION
Regulations
HEATED CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your inline food cabinet is installed correctly and that the
operation is correct before use. Installation must comply with local electrical,
health & safety and hygiene requirements.
Setting Up
HEATED CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
The cabinet is supplied fully assembled, but the shelf trays are packed
separately.
Site
Preparation
Ensure the cabinet location and any bench cut outs are made to the precise
measurements shown in the specifications section. Position the cabinet in its
allocated working position. Use a spirit level to ensure the cabinet is level from
side to side and front to back. (If this is not carried out, uneven temperature
distribution could occur).
Cabinet
Preparation
Remove all tapes, ties and packers, used to
prevent movement during transit.
Lift out the deck trays, grills and divider bars, to
gain access to the cabinet well.
Check that all plastic film protection has been
removed from surfaces, otherwise it will melt
when the cabinet heats up.
Tilt Door
Adjustment
If the tilt door glass fouls the frame, either the cabinet is not level, or the floor is
out of true.
The solution is to adjust the cabinet feet.
Adjust
this foot
Door
fouls
here
Adjust
this foot
Door
fouls
here

IN 5H08/12/15/18 - 17 - © Future Products Group
Location
HEATED CABINETS - INSTALLATION
Ventilation
The vent located on the rear of the cabinet must never be obstructed. If
obstructed the cabinet may overheat and cause an electrical malfunction.
Before use, operate the cabinet for 1-2 hours to remove any fumes or odours,
which may be present.
Access
The cabinet should also be positioned so the operating panel and shelves are
easily reached for loading and unloading.
Power Supply
HEATED CABINETS - INSTALLATION
Voltage Rating
Before connecting to the power supply, check that the local supply is correct to
that shown on the rating plate, located on the rear of the cabinet.
Supply Current
Ratings for
1200, 1500 &
1800 Cabinets
The current draw of the 1200, 1500 and 1800 heated cabinets is more than 10
Amps, and they cannot therefore be supplied by a standard 10 Amp plug and
socket.
A warning label, adjacent to the supply lead, states the maximum current rating
for the cabinet. No plug is fitted to the supply lead, which must therefore be
terminated appropriately by the installing electrician.
CONNECTING THESE CABINETS TO A STANDARD 10 AMP POWER SUPPLY MAY
DAMAGE YOUR WIRING AND POSSIBLY CAUSE A FIRE.
Isolation
If the cabinet is not connected by a plug and socket, but is hard wired to the
mains supply, a means of isolation must be provided.
The isolator or plug should be accessible after the cabinet is installed.
Earthing
THIS APPLIANCE MUST BE EARTHED/GROUNDED
The cabinet should be earthed via the earth lead in the
mains cable.
In addition, an equipotential earth bonding terminal is
provided, to allow the cabinet to be bonded to a building
surge earth or adjacent equipment.

Part No. 26108 Rev. C December 2015 - 18 - 5000 Series Cabinets
SERVICING
Lighting
HEATED CABINETS - SERVICING
Caution
DO NOT service lights without isolating the cabinet at the main switch or
unplugging it from the wall.
Control Gear
Chassis
The control gear, including the LED lighting power
supplies, is located behind the left hand rear panel.
All low power circuits are protected by a circuit
breaker, MCB, which can be operated via a cut-out in
the top of the chassis.
Test Lighting
Components
Before replacing an LED strip, check that the power supply is working.
If there is no dc voltage at the output, the power supply should be replaced.
Access to LED
Strips
The LED strips are protected with
plastic covers. These clip into grooves
in the aluminium extrusion.
Remove the plastic cover to access the
LED strip.
The top light assembly is similar to the
shelf lights, but the correct
replacement unit must be used.
LED Strip
Replacement
Individual LED modules cannot be
replaced. A complete light unit must be
used.
Connection is made with a plug and
socket. Disengage the supply lead from
the metalwork, and re-assemble it to the
replacement unit.

IN 5H08/12/15/18 - 19 - © Future Products Group
Heating
HEATED CABINETS - SERVICING
Caution
DO NOT attempt to replace heating elements without isolating the cabinet
at the main switch or unplugging it from the wall.
Element
Replacement
CAUTION:
This must only
be carried out by
a qualified
service person.
Remove all base trays and dividers
from the
inside of
the cabinet,
to reveal
the heating
elements.
Remove the
back panel
and/or control
panel from the
cabinet, to gain
access to the
terminals of the
faulty element.
Disconnect the wires from element terminals
and undo the brass retaining nuts.
Slide the element towards the front of the
cabinet, until the terminals are clear, lift it out of
the well and replace it with a new one.
Tighten the brass retaining nuts, to prevent
unwanted movement of the element, reconnect
the wires and replace the back panels.
Test
Turn the power on and test the heater operation. If the heater is now working,
replace the base trays and dividers inside the cabinet.
If normal operation cannot be restored, by replacing the element, other circuit
elements will have to be checked, see Fault Finding.
Caution
Do not run the cabinet heaters for extended periods, without the base
trays and divider bars in position. Directly radiated heat may otherwise
damage the lower light fittings.
Temperature
Sensor
The temperature sensor for the electronic
controller is located at the top of the cabinet.

Part No. 26108 Rev. C December 2015 - 20 - 5000 Series Cabinets
Mains Lead
HEATED CABINETS - SERVICING
Lead
Replacement
If damaged, the mains lead must ONLY be replaced by a qualified service
person.
Gaskets
HEATED CABINETS - SERVICING
Qlon Gaskets
On tilt front cabinets, the front door aperture is fitted with a Qlon gasket along
the top.
The gasket is foam filled, and has a T section base, which slides into an
aluminium extrusion.
Gasket
Replacement
The aluminium extrusion is in two halves, with a
20mm gap at the centre.
To replace the gasket, pull the old one out of the
extrusion. Cut the replacement gasket to length, and
feed it in through the gap.
Rubber
Gaskets
The rubber gaskets, on sliding doors, fit into T section slots in the door frames,
and can also be replaced if damaged.